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(PDF) Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development
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In this two-part paper, a model is presented for the amount of cutting fluid mist produced by the interaction of the fluid with the rotating cylindrical workpiece during a turning operation. This model is based on relationships that describe cutting fluid atomization, droplet settling, and droplet evaporation. Experiments are performed to validate the model. In Part 1 of the paper, the emphasis is on model development. In the model, thin film theory is used to determine the maximum fluid load that can be supported by a rotating cylindrical workpiece; rotating disk atomization theory is applied to the turning process to predict the mean size of the droplets generated by atomization; and expressions for both the evaporation and settling behavior are established. Droplet size distribution and mass concentration predictions are used to characterize the fluid mist. Model predictions indicate that the droplet mean diameter is affected by both fluid properties and operating conditions, with cutting speed having the most significant affect. Model predictions and experimental results show that the number distribution of droplets within the control volume is dominated by small droplets because of the settling and evaporation phenomena. In Part 2 of the paper, the cutting fluid mist behavior model is validated using the results obtained from a series of experiments.","publication_date":"2004,8,1","publication_name":"Journal of Manufacturing Science and Engineering","grobid_abstract_attachment_id":"47932670"},"document_type":"paper","pre_hit_view_count_baseline":null,"quality":"low","language":"en","title":"Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 1: Model Development","broadcastable":true,"draft":null,"has_indexable_attachment":true,"indexable":true}}["work"]; window.loswp.workCoauthors = [30380553]; window.loswp.locale = "en"; window.loswp.countryCode = "SG"; window.loswp.cwvAbTestBucket = ""; window.loswp.designVariant = "ds_vanilla"; window.loswp.fullPageMobileSutdModalVariant = "full_page_mobile_sutd_modal"; window.loswp.useOptimizedScribd4genScript = false; window.loginModal = {}; window.loginModal.appleClientId = 'edu.academia.applesignon'; 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if (!viewCountBody) { throw new Error('Failed to find work views element'); } viewCountBody.textContent = `${commaizedViewCount} views`; } catch (error) { // Remove the whole views element if there was some issue parsing. document.getElementById('work-metadata-view-count')?.parentNode?.remove(); throw new Error(`Failed to parse view count: ${viewCount}`, error); } }; // If the DOM is still loading, wait for it to be ready before updating the view count. if (document.readyState === "loading") { document.addEventListener('DOMContentLoaded', () => { updateViewCount(viewCount); }); // Otherwise, just update it immediately. } else { updateViewCount(viewCount); } })();</script></div><p class="ds-work-card--work-abstract ds-work-card--detail ds2-5-body-md">Increasing attention is being devoted to the airborne emissions resulting from a variety of manufacturing processes because of health, safety, and environmental concerns. In this two-part paper, a model is presented for the amount of cutting fluid mist produced by the interaction of the fluid with the rotating cylindrical workpiece during a turning operation. This model is based on relationships that describe cutting fluid atomization, droplet settling, and droplet evaporation. Experiments are performed to validate the model. In Part 1 of the paper, the emphasis is on model development. In the model, thin film theory is used to determine the maximum fluid load that can be supported by a rotating cylindrical workpiece; rotating disk atomization theory is applied to the turning process to predict the mean size of the droplets generated by atomization; and expressions for both the evaporation and settling behavior are established. Droplet size distribution and mass concentration predictions are used to characterize the fluid mist. Model predictions indicate that the droplet mean diameter is affected by both fluid properties and operating conditions, with cutting speed having the most significant affect. Model predictions and experimental results show that the number distribution of droplets within the control volume is dominated by small droplets because of the settling and evaporation phenomena. In Part 2 of the paper, the cutting fluid mist behavior model is validated using the results obtained from a series of experiments.</p><div class="ds-work-card--button-container"><button class="ds2-5-button js-swp-download-button" data-signup-modal="{"location":"continue-reading-button--work-card","attachmentId":47932670,"attachmentType":"pdf","workUrl":"https://www.academia.edu/27666093/Character_and_Behavior_of_Mist_Generated_by_Application_of_Cutting_Fluid_to_a_Rotating_Cylindrical_Workpiece_Part_1_Model_Development"}">See full PDF</button><button class="ds2-5-button ds2-5-button--secondary js-swp-download-button" data-signup-modal="{"location":"download-pdf-button--work-card","attachmentId":47932670,"attachmentType":"pdf","workUrl":"https://www.academia.edu/27666093/Character_and_Behavior_of_Mist_Generated_by_Application_of_Cutting_Fluid_to_a_Rotating_Cylindrical_Workpiece_Part_1_Model_Development"}"><span class="material-symbols-outlined" style="font-size: 20px" translate="no">download</span>Download PDF</button></div><div class="ds-signup-banner-trigger-container"><div class="ds-signup-banner-trigger ds-signup-banner-trigger-control"></div></div><div class="ds-signup-banner ds-signup-banner-control"><div id="ds-signup-banner-close-button"><button class="ds2-5-button ds2-5-button--secondary ds2-5-button--inverse"><span class="material-symbols-outlined" style="font-size: 20px" translate="no">close</span></button></div><div class="ds-signup-banner-ctas"><img src="//a.academia-assets.com/images/academia-logo-capital-white.svg" /><h4 class="ds2-5-heading-serif-sm">Sign up for access to the world's latest research</h4><button class="ds2-5-button ds2-5-button--inverse ds2-5-button--full-width js-swp-download-button" data-signup-modal="{"location":"signup-banner"}">Sign up for free<span class="material-symbols-outlined" style="font-size: 20px" translate="no">arrow_forward</span></button></div><div class="ds-signup-banner-divider"></div><div class="ds-signup-banner-reasons"><div class="ds-signup-banner-reasons-item"><span class="material-symbols-outlined" style="font-size: 24px" translate="no">check</span><span>Get notified about relevant papers</span></div><div class="ds-signup-banner-reasons-item"><span class="material-symbols-outlined" style="font-size: 24px" translate="no">check</span><span>Save papers to use in your research</span></div><div class="ds-signup-banner-reasons-item"><span class="material-symbols-outlined" style="font-size: 24px" translate="no">check</span><span>Join the discussion with peers</span></div><div class="ds-signup-banner-reasons-item"><span class="material-symbols-outlined" style="font-size: 24px" translate="no">check</span><span>Track your impact</span></div></div></div><script>(() => { // Set up signup banner show/hide behavior: // 1. 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