CINXE.COM

Process / Equipment | Toray Carbon Magic Co., Ltd.

<!DOCTYPE html> <html lang="en"> <head> <meta charset="UTF-8"> <meta name="viewport" content="width=device-width, initial-scale=1, maximum-scale=1, minimum-scale=1"> <title>Process / Equipment | Toray Carbon Magic Co., Ltd.</title> <meta name="keywords" content="toray, carbon magic, carbon, carbon fiber, cfrp, compsite, composite solutions, frp, lightweighting, carbon fiber composite products manufacturer, design, analysis, mass production" /> <meta name="description" content="Manufacturing processes of carbon composite products and our equipment, including a cutting-edge autoclave, will be introduced." /> <!-- [ font ]--> <link rel="preconnect" href="https://fonts.googleapis.com"> <link rel="preconnect" href="https://fonts.gstatic.com" crossorigin> <link href="https://fonts.googleapis.com/css2?family=Noto+Sans+JP:wght@100;300;400;500;700;900&family=Roboto:ital,wght@0,100;0,300;0,400;0,500;0,700;1,100;1,300;1,400;1,500&display=swap" rel="stylesheet"> <!-- [ StyleSheet ]--> <link rel="stylesheet" href="/dcms_media/css/template_c2.css" /> <link rel="stylesheet" href="/dcms_media/css/sub.css" /> <link rel="stylesheet" href="/dcms_media/css/swiper-bundle.min.css" /> <link rel="stylesheet" href="/dcms_media/css/bootstrap.min.css" /> <link rel="stylesheet" href="/dcms_media/css/block.min.css" /> <link rel="stylesheet" href="/dcms_media/css/style.min.css" /> <!-- [ StyleSheet ]--> <!-- [ TOP Unique CSS ]--> <link rel="stylesheet" href="/dcms_media/css/carbonmagic_base.css"> <link rel="stylesheet" href="/dcms_media/css/jquery.bxslider.css"> <link rel="stylesheet" href="/dcms_media/css/iziModal.min.css"> <link rel="stylesheet" href="/dcms_media/css/print.css" media="print"> <!-- [ TOP Unique CSS ]--> <!-- [ Unique CSS ]--> <link rel="stylesheet" href="/dcms_media/css/jquery.fs.boxer.css"> <link rel="stylesheet" href="/dcms_media/css/zoom.css"> <!-- [ Unique CSS ]--> <!-- [ JavaScript ]--> <script src="/dcms_media/js/jquery-3.5.1.min.js"></script> <script type="text/javascript" src="/dcms_media/js/zoom.js"></script> <script src="/dcms_media/js/popper.min.js"></script><!--ツールチップ--> <script src="/dcms_media/js/siema.min.js"></script><!--スライダー--> <script src="/dcms_media/js/jquery.matchHeight.js"></script><!--高さ--> <script src="/dcms_media/js/swiper-bundle.min.js"></script><!--スライダー--> <!-- [ JavaScript ]--> <link href="/dcms_blocks/bootstrap/css/common.css" rel="stylesheet" type="text/css" /> <script type="text/javascript" src="/dcms_blocks/bootstrap/js/common.js"></script> <!-- [ Unique JavaScript ]--> <script type="text/javascript" src="/dcms_media/js/base.js"></script> <script type="text/javascript" src="/dcms_media/js/plugins.js"></script> <script type="text/javascript" src="/dcms_media/js/jquery.bxslider.js"></script> <script type="text/javascript" src="/dcms_media/js/iziModal.min.js"></script> <script type="text/javascript" src="/dcms_media/js/jquery.matchHeight.js"></script> <script type="text/javascript" src="/dcms_media/js/contactlink.js"></script> <script type="text/javascript" src="/dcms_media/js/jquery.shuffle.min.js"></script> <script type="text/javascript" src="/dcms_media/js/jquery.bigger-link.js"></script> <script type="text/javascript" src="/dcms_media/js/site-common.js"></script> <script type="text/javascript" src="/dcms_media/js/site-sub.js" defer></script> <!-- [ Unique JavaScript ]--> <script> var lh = ""; lh = location.href; if (lh.match(/dcmsadm/)) { } else { $(function () { /****************************************************************/ /* header */ /****************************************************************/ if (window.matchMedia('(max-width: 767px)').matches) { } else if (window.matchMedia('(min-width:768px)').matches) { //PC処理 $(document).ready(function(){ // $('.l-header__nav-child-list > li').matchHeight(); }); } }); $(document).ready(function(){ /****************************************************************/ /* biggerlink */ /****************************************************************/ // 別タブで開く $(function () { $('a[target="_blank"]').click(function(){ window.open(this.href); return false; }); $('.js-biggerlink').biggerLink(); $('.js-biggerlink02').biggerLink(); $('.js-biggerlink03').biggerLink(); }); /****************************************************************/ /* mh */ /****************************************************************/ $('.l-cta__ttl_img').matchHeight(); $('.p-tp__connection-txt').matchHeight(); $('.p-tp__connection02-txt').matchHeight(); // $('').matchHeight(); // $('').matchHeight(); // $('').matchHeight(); }); /****************************************************************/ /*boxer */ /****************************************************************/ $(".boxer").boxer({}); } </script> <script> var lh = ""; lh = location.href; if (lh.match(/dcmsadm/)){ } else { $(document).ready(function(){ $('.select').on('change', function(){ var rss_date = $(this).children(':selected').val(); $('.rss_date').each(function(){ $(this).parents('dl').addClass('hide'); if(rss_date == 'ALL'){ $(this).parents('dl').removeClass('hide'); }else if($(this).html().match(rss_date)){ $(this).parents('dl').removeClass('hide'); } }); }); }); } </script> <!-- [ Unique JavaScript ]--> <script> $(function(){ $('.modais').iziModal({ history: false, fullscreen: false, closeOnEscape: true, closeButton: true, headerColor: 'transparent', width: 600, loop: false }); }); </script> <script defer src="https://trace.bluemonkey.jp/trace.js"></script> <!-- Google Tag Manager --> <script>(function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start': new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0], j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src= 'https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f); })(window,document,'script','dataLayer','GTM-5637WD7');</script> <!-- End Google Tag Manager --> <meta name="google-site-verification" content="zfTaGUqwYKNxhNL4efcz4NMczCdaD261TgjtQTWnkls" /> </head> <body id="en"> <div id="wrapper" class="maxWidth"> <header id="header" class="l-header"> <div class="l-header__inner"> <div class="l-header__inner-logo"> <p class="groupLogo"><img src="/dcms_media/other/toray_logo.svg" alt="TORAY'Innovation by Chemistry" /></p> <p class="siteLogo"><a href="/en.html"> <img src="/dcms_media/other/header_site_en-logo.svg" alt="Toray Carbon Magic" /> </a></p> </div> <div class="l-header__inner-hum"><span class="l-header__inner-hum-border"><!--hum-border--></span> <span class="l-header__inner-hum-border"><!--hum-border--></span> <span class="l-header__inner-hum-border"><!--hum-border--></span></div> <div class="l-header__right pc_block"> <div class="l-header__lang"> <p class="l-header__lang-ttl">LANGUAGE</p> <ul class="l-header__lang-list"> <li><a href="/">JP</a></li> <li><a class="active" href="/en.html">EN</a></li> </ul> <p class="l-header__lang-otherlink"><a href="https://www.toray.com/global/" target="_blank" rel="noopener">TORAY INDUSTRIES, INC.</a></p> </div> <ul class="l-header__contact"> <li class="l-header__contact-item"><a href="/en/contact.html">CONTACT US</a> <!--</li> <span class="search_btn">   </span> </li>--></li> </ul> </div> </div> <!--<div id="js-search-area" class="l-header__searcharea"> <div class="l-contents l-header__searcharea-inner"> <form action="/dcms-search/"> <input class="search_txt" name="schKeyword" type="text" placeholder="Search"> <input class="submit_btn" type="submit" value=""> </form> </div> </div>--></header><nav class="l-header__nav"> <div class="l-header__nav-inner"> <ul class="l-header__nav-list js-current"> <li class="js-menutoggle"><span class="js-menutoggle__arrow"><!--メモ--></span> <span class="l-header__nav-child">About Us</span> <div class="l-header__nav-child-inner"> <div class="l-header__nav-child-flex"> <div class="l-header__nav-child-block js-biggerlink"> <p class="heading"><a class="category" href="/en/aboutus/"> About Us </a></p> </div> <div class="l-header__nav-child-block"> <p class="top"><a href="/en/aboutus.html">About Us TOP</a></p> <ul> <li><a href="/en/aboutus/abo_01.html">Company Profile</a></li> <li><a href="/en/aboutus/abo_02.html">Features</a></li> <li><a href="/en/aboutus/abo_03.html">System</a></li> <li><a href="/en/aboutus/abo_04.html">Message from the President, Management Philosophy</a></li> <li><a href="/en/aboutus/abo_05.html">History</a></li> <li><a href="/en/aboutus/abo_06.html">Access</a></li> </ul> </div> </div> </div> </li> <li><a href="/en/business.html">Our Businesses</a></li> <li><a href="/en/process_facility.html">Process / Equipment</a></li> <li><a href="/en/products.html">Products</a></li> </ul> <div class="l-header__right sp_block"> <div class="l-header__lang"> <p class="l-header__lang-ttl">LANGUAGE</p> <ul class="l-header__lang-list"> <li><a href="/">JP</a></li> <li><a class="active" href="/en.html">EN</a></li> </ul> <p class="l-header__lang-otherlink"><a href="//www.toray.com/" target="_blank" rel="noopener">TORAY INDUSTRIES, INC.</a></p> </div> <ul class="l-header__contact"> <li class="l-header__contact-item"><a href="/en/contact.html">CONTACT US</a></li> <li class="l-header__contact-item l-header__contact-search"><span class="search_btn"> <!---btn---> </span></li> </ul> </div> </div> </nav> <div id="l-header__overlay"><!--BG--></div> <div id="locator"> <ol class="inner" itemscope itemtype="http://schema.org/BreadcrumbList"> <li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><a href="https://www.carbonmagic.com/index.html" itemprop="item"><span itemprop="name">HOME(日本語)</span></a><meta itemprop="position" content="1" /></li><li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><a href="https://www.carbonmagic.com/en.html" itemprop="item"><span itemprop="name">HOME</span></a><meta itemprop="position" content="2" /></li><li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><span itemprop="name">Process / Equipment</span><meta itemprop="position" content="3" /></li> </ol> </div> <!-- ブロック貼り付けエリア --> <div id="dcms_layoutPageBlockPasteArea"> <!-- ブロック --> <div id="dcms_layoutPageBlock"> <section class="p-en-process_facility"> <div class="container"> <h1>Process / Equipment</h1> <h2 class="h2Type01">One-stop development system that is supported by staff who know carbon fiber thoroughly and cutting-edge production equipment.</h2> <p>Carbon fiber is lighter than aluminum and stronger than iron. A carbon fiber reinforced plastic (CFRP) product is made up of carbon fiber and resin. There are many molding methods for CFRP products, such as autoclave, RTM, press, and SMC molding. Among the molding methods, we mainly use autoclave molding. Why do we adopt autoclave molding? Because autoclave molding has advantages over other molding methods in design flexibility and cost effectiveness. In the design and development phases of the CFRP product in which the ideal image of the product is pursued, autoclave molding is the most reasonable and feasible method of developing the product. We perform all processes from planning, development, design, trial production, manufacture, and mass production internally. Each process requires expertise specific to the composite material. By accumulating the expertise internally, we provide high-quality, high-performance products to suit customer needs.</p> </div> </section> <section class="p-en-process_facility"> <div class="container"> <ol class="stepList"> <li><a href="#step1"><span class="sub-txt">01</span><em>Simulation</em></a></li> <li><a href="#step2"><span class="sub-txt">02</span><em>Design</em></a></li> <li><a href="#step3"><span class="sub-txt">03</span><em>Mold <br>production</em></a></li> <li><a href="#step4"><span class="sub-txt">04</span><em>Molding</em></a></li> <li><a href="#step5"><span class="sub-txt">05</span><em>Secondary <br>processing</em></a></li> <li><a href="#step6"><span class="sub-txt">06</span><em>Assembly</em></a></li> <li><a href="#step7"><span class="sub-txt">07</span><em>Testing</em></a></li> <li><a href="#step8"><span class="sub-txt">08</span><em>Painting</em></a></li> <li><a href="#step9"><span class="sub-txt">09</span><em>Inspection</em></a></li> </ol> </div> </section> <section class="p-en-process_facility" id="step1"> <div class="container"> <div class="processBlock"> <div class="heading"> <span class="sub-txt">01</span> <h2>Simulation</h2> </div> <ul class="works"> <li>Static Analysis</li> <li>Impact Analysis</li> <li>Laminate Modeling</li> </ul> <p class="text"> Carbon fiber is material having a high degree of design flexibility. On the other hand, there are many design factors to be considered specific to the composite, such as anisotropy and lamination. We propose an optimal structure that can bring out the advantages of the carbon fiber by putting the simulation technique specialized in the composites and putting ourselves in the shoes of our customers. </p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sim_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sim_01.jpg" alt="LS-DYNA"> </div> <span class="img-cap">LS-DYNA</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sim_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sim_02.jpg" alt="ANSYS / NX Nastran"> </div> <span class="img-cap">ANSYS / NX Nastran</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sim_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sim_03.jpg" alt="GENESIS / OptiStruct"> </div> <span class="img-cap">GENESIS / OptiStruct</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sim_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sim_04.jpg" alt="SCRYU / Tetra"> </div> <span class="img-cap">SCRYU / Tetra</span> </a> </div> </div> </div> </div> </section> <section class="p-en-process_facility" id="step2"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">02</span> <h2>Design</h2> </div> <ul class="works"> <li>Structure design</li> <li>Process Planning</li> <li>Selection of Material</li> <li>Laminate Design</li> <li>Molding and Jig tools Design</li> </ul> <p class="text">Based on the proposal, we select a structure and material with which the proposal can be actualized, design the lamination, and prepare drawings. Unlike metallic materials, composite materials have the specific design factors of bonding, connection, and lamination design. By utilizing the design expertise learned from the development of racing cars, we design the structure of the CFRP product that makes the most of the characteristics of the composite, such as the integration of parts and a hollow structure.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#plan_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/plan_01.jpg" alt="ENGINEER’S ROOM"> </div> <span class="img-cap">ENGINEER’S ROOM</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#plan_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/plan_02.jpg" alt="CATIA-PLM SOLUTIONS"> </div> <span class="img-cap">CATIA-PLM SOLUTIONS</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#plan_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/plan_03.jpg" alt="Molding and Jig tools Design"> </div> <span class="img-cap">Molding and Jig tools Design </span></a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#plan_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/plan_04.jpg" alt="Dressing Sim EX"> </div> <span class="img-cap">Dressing Sim EX</span> </a> </div> </div> </div> </div> </section> <section class="p-en-process_facility" id="step3"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">03</span> <h2>Mold production</h2> </div> <ul class="works"> <li>Plaster mold</li> <li>CFRP mold</li> <li>Metaric mold</li> </ul> <p class="text">The design and fabrication of a mold are the keys to the creation of a high-precision, high-quality product. In addition to the design of the mold that makes the most of the characteristics of autoclave molding, we select a manufacturing method to ensure quality and productivity in consideration of mass production.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#prod_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/prod_01.jpg" alt="Plaster mold"> </div> <span class="img-cap">Plaster mold</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#prod_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/prod_02.jpg" alt="CFRP mold"> </div> <span class="img-cap">CFRP mold</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#prod_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/prod_03.jpg" alt="Metaric mold"> </div> <span class="img-cap">Metaric mold</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#prod_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/prod_04.jpg" alt="Three-dimensional warehouse"> </div> <span class="img-cap">Three-dimensional warehouse</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step4"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">04</span> <h2>Molding</h2> </div> <ul class="works"> <li>Mold Releasing Process</li> <li>Material Cutting</li> <li>Laminate</li> <li>Vacuum</li> <li>Curing</li> <li>Demolding</li> </ul> <p class="text">With autoclave molding, a molded product is manufactured by cutting CFRP prepreg material according to the design, laminating the material in the mold, bagging the material, putting it in an autoclave, and setting the resin at a high temperature under high pressure. Autoclave molding is a method with a high degree of design flexibility. We are capable of producing high-quality molded products by making full use of the characteristics of carbon fiber.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_01.jpg" alt="AUTO CLAVE"> </div> <span class="img-cap">AUTO CLAVE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_02.jpg" alt="FRP PRESS MACHINE"> </div> <span class="img-cap">FRP PRESS MACHINE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_03.jpg" alt="CUTTING PLOTTER"> </div> <span class="img-cap">CUTTING PLOTTER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_04.jpg" alt="CLEAN ROOM 1"> </div> <span class="img-cap">CLEAN ROOM 1</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_05"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_05.jpg" alt="CLEAN ROOM 2"> </div> <span class="img-cap">CLEAN ROOM 2</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_06"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_06.jpg" alt="LAYUP ROOM 1"> </div> <span class="img-cap">LAYUP ROOM 1</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_07"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_07.jpg" alt="LAYUP ROOM 2"> </div> <span class="img-cap">LAYUP ROOM 2</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#mold_08"> <div class="p-process_facility__img"> <img src="/dcms_media/image/mold_08.jpg" alt="LAYUP ROOM 3"> </div> <span class="img-cap">LAYUP ROOM 3</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step5"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">05</span> <h2>Secondary processing</h2> </div> <ul class="works spFull"> <li>Trimming (robot, hand)</li> <li>Drilling (robot, water jet)</li> <li>Cutting (machining, laser, press, lathe)</li> </ul> <p class="text">The molded product released from the mold is bored and trimmed. Compared with a metallic product, processing of the composite product is difficult. We process the molded product using a cutting-edge water jet and machining center and our original techniques to suit your needs.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_01.jpg" alt="-AXIS MODELING MACHINE"> </div> <span class="img-cap">5-AXIS MODELING MACHINE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_02.jpg" alt="MACHINING CENTER"> </div> <span class="img-cap">MACHINING CENTER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_03.jpg" alt="TRIM ROBOT"> </div> <span class="img-cap">TRIM ROBOT</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_04.jpg" alt="WIRE SAW CUTTER"> </div> <span class="img-cap">WIRE SAW CUTTER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_05"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_05.jpg" alt="NC ROUTER"> </div> <span class="img-cap">NC ROUTER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_06"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_06.jpg" alt="GANTRY TYPE NC ROUTER"> </div> <span class="img-cap">GANTRY TYPE NC ROUTER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#sec_07"> <div class="p-process_facility__img"> <img src="/dcms_media/image/sec_07.jpg" alt="WATER JET"> </div> <span class="img-cap">WATER JET</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step6"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">06</span> <h2>Assembly</h2> </div> <ul class="works"> <li>Assembly</li> <li>Bonding</li> </ul> <p class="text">The CFRP molded product is completed by assembling it with other molded products and metallic parts as a finished product. In the manufacture of the CFRP molded product, the technique to connect parts is very important. We bond and connect the CFRP molded product by selecting the optimal methods from among the various bonding and connection methods using our expertise learned from the development of racing cars.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ass_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ass_01.jpg" alt="ASSEMBLY"> </div> <span class="img-cap">ASSEMBLY</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ass_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ass_02.jpg" alt="TRIM BOOTH 1"> </div> <span class="img-cap">TRIM BOOTH 1</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ass_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ass_03.jpg" alt="TRIM BOOTH 2"> </div> <span class="img-cap">TRIM BOOTH 2</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ass_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ass_04.jpg" alt="OVEN"> </div> <span class="img-cap">OVEN</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step7"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">07</span> <h2>Testing</h2> </div> <ul class="works spFull"> <li>Deformation / Breakdown Test (Static load)</li> <li>Fatigue Test</li> <li>Impact Test</li> <li>Temperature, Weather Resistant Test</li> <li>Various Tests for costomers</li> </ul> <p class="text">The development of the CFRP product is not completed only by manufacturing the product. To verify whether the product has the prescribed performance as designed, we have various equipment to evaluate product performance, such as a tensile strength testers, fatigue testing machines, and test benches.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#eva_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/eva_01.jpg" alt="UNIVERSAL TESTING MACHINE"> </div> <span class="img-cap">UNIVERSAL TESTING MACHINE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#eva_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/eva_02.jpg" alt="FATIGUE TESTING MACHINE"> </div> <span class="img-cap">FATIGUE TESTING MACHINE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#eva_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/eva_03.jpg" alt="STRENGTH TEST MACHINE"> </div> <span class="img-cap">STRENGTH TEST MACHINE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#eva_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/eva_04.jpg" alt="LOAD TESTING"> </div> <span class="img-cap">LOAD TESTING</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step8"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">08</span> <h2>Painting</h2> </div> <ul class="works"> <li>Painting</li> <li>Cleaning</li> <li>Coating</li> <li>Spraying</li> <li>Polishing</li> </ul> <p class="text">Many CFRP molded products, especially exterior parts, need painting and surface treatment to prevent deformation and discoloration and for design characteristics. Toray Carbon Magic delivers a product after selecting and applying optimal painting and surface treatment according to the application of the product, such as use for automobiles and aircraft, and the characteristics of the carbon composite.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#pai_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/pai_01.jpg" alt="PAINT BOOTH"> </div> <span class="img-cap">PAINT BOOTH</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#pai_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/pai_02.jpg" alt="OVEN"> </div> <span class="img-cap">OVEN</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#pai_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/pai_03.jpg" alt="SCREEN PRINT"> </div> <span class="img-cap">SCREEN PRINT</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#pai_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/pai_04.jpg" alt="Coating / Spraying"> </div> <span class="img-cap">Coating / Spraying</span> </a> </div> </div> </div> </div> </section> <section class="p-process_facility" id="step9"> <div class="container"> <div class="processBlock"> <div class="heading"><span class="sub-txt">09</span> <h2>Inspection</h2> </div> <ul class="works"> <li>3D measurement(Laser)</li> <li>Dimension(CMM)</li> <li>Thickness(Ultrasonic wave)</li> <li>Appearance (gloss, color difference)</li> <li>Surface roughness</li> <li>Ultrasonic wave</li> <li>X-ray, soft X-ray</li> <li>Frequency</li> <li>Strength,Rigidity</li> </ul> <p class="text">The Quality Assurance Department performs a visual inspection, shape measurement with cutting-edge equipment, and nondestructive test with X-rays and ultrasonic waves in accordance with customer needs. We have acquired not only ISO 9001 certification but also JIS Q 9100, Nadcap, and Boeing certifications. We make efforts to comply with various quality control systems to assure product quality.</p> <div class="p-process_facility__flex"> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_01"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_01.jpg" alt="CMM"> </div> <span class="img-cap">CMM</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_02"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_02.jpg" alt="X-ray Inspection Equipment"> </div> <span class="img-cap">X-ray Inspection Equipment</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_03"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_03.jpg" alt="X-ray Inspection Equipment"> </div> <span class="img-cap">X-ray Inspection Equipment</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_04"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_04.jpg" alt="ULTRA SONIC APPARATUS"> </div> <span class="img-cap">ULTRA SONIC APPARATUS</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_05"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_05.jpg" alt="ULTRA SONIC APPARATUS"> </div> <span class="img-cap">ULTRA SONIC APPARATUS</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_06"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_06.jpg" alt="LASER TRACKER"> </div> <span class="img-cap">LASER TRACKER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_07"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_07.jpg" alt="LASER TRACKER"> </div> <span class="img-cap">LASER TRACKER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_08"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_08.jpg" alt="LASER TRACKER"> </div> <span class="img-cap">LASER TRACKER</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_09"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_09.jpg" alt="LAYOUT MACHINE / SURFACE PLATE"> </div> <span class="img-cap">LAYOUT MACHINE / SURFACE PLATE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_10"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_10.jpg" alt="LAYOUT MACHINE / SURFACE PLATE"> </div> <span class="img-cap">LAYOUT MACHINE / SURFACE PLATE</span> </a> </div> <div class="p-process_facility__block"> <a href="" data-izimodal-open="#ins_11"> <div class="p-process_facility__img"> <img src="/dcms_media/image/ins_11.jpg" alt="IMAGE MEASURING INSTRUMENT"> </div> <span class="img-cap">IMAGE MEASURING INSTRUMENT</span> </a> </div> </div> </div> </div> </section> <!-- modal images --> <div id="sim_01" class="modais" data-izimodal-group="step1" data-izimodal-title="LS-DYNA"><img src="/dcms_media/image/sim_01.jpg" alt="LS-DYNA" /></div> <div id="sim_02" class="modais" data-izimodal-group="step1" data-izimodal-title="ANSYS / NX Nastran"><img src="/dcms_media/image/sim_02.jpg" alt="ANSYS / NX Nastran" /></div> <div id="sim_03" class="modais" data-izimodal-group="step1" data-izimodal-title="GENESIS / OptiStruct"><img src="/dcms_media/image/sim_03.jpg" alt="GENESIS / OptiStruct" /></div> <div id="sim_04" class="modais" data-izimodal-group="step1" data-izimodal-title="SCRYU / Tetra"><img src="/dcms_media/image/sim_04.jpg" alt="SCRYU / Tetra" /></div> <div id="plan_01" class="modais" data-izimodal-group="step2" data-izimodal-title="ENGINEER'S ROOM"><img src="/dcms_media/image/plan_01.jpg" alt="ENGINEER'S ROOM" /></div> <div id="plan_02" class="modais" data-izimodal-group="step2" data-izimodal-title="CATIA-PLM SOLUTIONS"><img src="/dcms_media/image/plan_02.jpg" alt="CATIA-PLM SOLUTIONS" /></div> <div id="plan_03" class="modais" data-izimodal-group="step2" data-izimodal-title="Molding and Jig tools Design"><img src="/dcms_media/image/plan_03.jpg" alt="Molding and Jig tools Design" /></div> <div id="plan_04" class="modais" data-izimodal-group="step2" data-izimodal-title="Dressing Sim EX"><img src="/dcms_media/image/plan_04.jpg" alt="Dressing Sim EX" /></div> <div id="prod_01" class="modais" data-izimodal-group="step3" data-izimodal-title="Plaster mold"><img src="/dcms_media/image/prod_01.jpg" alt="Plaster mold" /></div> <div id="prod_02" class="modais" data-izimodal-group="step3" data-izimodal-title="CFRP mold"><img src="/dcms_media/image/prod_02.jpg" alt="CFRP mold" /></div> <div id="prod_03" class="modais" data-izimodal-group="step3" data-izimodal-title="Metaric mold"><img src="/dcms_media/image/prod_03.jpg" alt="Metaric mold" /></div> <div id="prod_04" class="modais" data-izimodal-group="step3" data-izimodal-title="Three-dimensional warehouse"><img src="/dcms_media/image/prod_04.jpg" alt="Three-dimensional warehouse" /></div> <div id="mold_01" class="modais" data-izimodal-group="step4" data-izimodal-title="AUTO CLAVE"><img src="/dcms_media/image/mold_01.jpg" alt="Auto clave" /></div> <div id="mold_02" class="modais" data-izimodal-group="step4" data-izimodal-title="FRP PRESS MACHINE"><img src="/dcms_media/image/mold_02.jpg" alt="FRP Press machine" /></div> <div id="mold_03" class="modais" data-izimodal-group="step4" data-izimodal-title="CUTTING PLOTTER"><img src="/dcms_media/image/mold_03.jpg" alt="Cutting plotter" /></div> <div id="mold_04" class="modais" data-izimodal-group="step4" data-izimodal-title="CLEAN ROOM 1"><img src="/dcms_media/image/mold_04.jpg" alt="Clean room" /></div> <div id="mold_05" class="modais" data-izimodal-group="step4" data-izimodal-title="CLEAN ROOM 2"><img src="/dcms_media/image/mold_05.jpg" alt="Clean room" /></div> <div id="mold_06" class="modais" data-izimodal-group="step4" data-izimodal-title="LAYUP ROOM 1"><img src="/dcms_media/image/mold_06.jpg" alt="Layup room" /></div> <div id="mold_07" class="modais" data-izimodal-group="step4" data-izimodal-title="LAYUP ROOM 2"><img src="/dcms_media/image/mold_07.jpg" alt="Layup room" /></div> <div id="mold_08" class="modais" data-izimodal-group="step4" data-izimodal-title="LAYUP ROOM 3"><img src="/dcms_media/image/mold_08.jpg" alt="Layup room" /></div> <div id="sec_01" class="modais" data-izimodal-group="step5" data-izimodal-title="5-AXIS MODELING MACHINE"><img src="/dcms_media/image/sec_01.jpg" alt="5-axis modeling machine" /></div> <div id="sec_02" class="modais" data-izimodal-group="step5" data-izimodal-title="MACHINING CENTER"><img src="/dcms_media/image/sec_02.jpg" alt="machining center" /></div> <div id="sec_03" class="modais" data-izimodal-group="step5" data-izimodal-title="TRIM ROBOT"><img src="/dcms_media/image/sec_03.jpg" alt="trim robot" /></div> <div id="sec_04" class="modais" data-izimodal-group="step5" data-izimodal-title="WIRE SAW CUTTER"><img src="/dcms_media/image/sec_04.jpg" alt="wire saw cutter" /></div> <div id="sec_05" class="modais" data-izimodal-group="step5" data-izimodal-title="NC ROUTER"><img src="/dcms_media/image/sec_05.jpg" alt="nc router" /></div> <div id="sec_06" class="modais" data-izimodal-group="step5" data-izimodal-title="GANTRY TYPE NC ROUTER"><img src="/dcms_media/image/sec_06.jpg" alt="gantry type nc router" /></div> <div id="sec_07" class="modais" data-izimodal-group="step5" data-izimodal-title="WATER JET"><img src="/dcms_media/image/sec_07.jpg" alt="water jet" /></div> <div id="ass_01" class="modais" data-izimodal-group="step6" data-izimodal-title="ASSEMBLY"><img src="/dcms_media/image/ass_01.jpg" alt="assembly" /></div> <div id="ass_02" class="modais" data-izimodal-group="step6" data-izimodal-title="TRIM BOOTH 1"><img src="/dcms_media/image/ass_02.jpg" alt="trim booth" /></div> <div id="ass_03" class="modais" data-izimodal-group="step6" data-izimodal-title="TRIM BOOTH 2"><img src="/dcms_media/image/ass_03.jpg" alt="trim booth" /></div> <div id="ass_04" class="modais" data-izimodal-group="step6" data-izimodal-title="OVEN"><img src="/dcms_media/image/ass_04.jpg" alt="oven" /></div> <div id="eva_01" class="modais" data-izimodal-group="step7" data-izimodal-title="UNIVERSAL TESTING MACHINE"><img src="/dcms_media/image/eva_01.jpg" alt="universal testing machine" /></div> <div id="eva_02" class="modais" data-izimodal-group="step7" data-izimodal-title="FATIGUE TESTING MACHINE"><img src="/dcms_media/image/eva_02.jpg" alt="fatigue testing machine" /></div> <div id="eva_03" class="modais" data-izimodal-group="step7" data-izimodal-title="STRENGTH TEST MACHINE"><img src="/dcms_media/image/eva_03.jpg" alt="strength test machine" /></div> <div id="eva_04" class="modais" data-izimodal-group="step7" data-izimodal-title="LOAD TESTING"><img src="/dcms_media/image/eva_04.jpg" alt="load testing" /></div> <div id="pai_01" class="modais" data-izimodal-group="step8" data-izimodal-title="PAINT BOOTH"><img src="/dcms_media/image/pai_01.jpg" alt="paint booth" /></div> <div id="pai_02" class="modais" data-izimodal-group="step8" data-izimodal-title="OVEN"><img src="/dcms_media/image/pai_02.jpg" alt="oven" /></div> <div id="pai_03" class="modais" data-izimodal-group="step8" data-izimodal-title="SCREEN PRINT"><img src="/dcms_media/image/pai_03.jpg" alt="screen print" /></div> <div id="pai_04" class="modais" data-izimodal-group="step8" data-izimodal-title="Coating / Spraying"><img src="/dcms_media/image/pai_04.jpg" alt="Coating / Spraying" /></div> <div id="ins_01" class="modais" data-izimodal-group="step9" data-izimodal-title="CMM"><img src="/dcms_media/image/ins_01.jpg" alt="CMM" /></div> <div id="ins_02" class="modais" data-izimodal-group="step9" data-izimodal-title="X-ray Inspection Equipment"><img src="/dcms_media/image/ins_02.jpg" alt="X-ray Inspection Equipment" /></div> <div id="ins_03" class="modais" data-izimodal-group="step9" data-izimodal-title="X-ray Inspection Equipment"><img src="/dcms_media/image/ins_03.jpg" alt="X-ray Inspection Equipment" /></div> <div id="ins_04" class="modais" data-izimodal-group="step9" data-izimodal-title="ULTRA SONIC APPARATUS"><img src="/dcms_media/image/ins_04.jpg" alt="ultra sonic apparatus" /></div> <div id="ins_05" class="modais" data-izimodal-group="step9" data-izimodal-title="ULTRA SONIC APPARATUS"><img src="/dcms_media/image/ins_05.jpg" alt="ultra sonic apparatus" /></div> <div id="ins_06" class="modais" data-izimodal-group="step9" data-izimodal-title="LASER TRACKER"><img src="/dcms_media/image/ins_06.jpg" alt="laser tracker" /></div> <div id="ins_07" class="modais" data-izimodal-group="step9" data-izimodal-title="LASER SCANNER"><img src="/dcms_media/image/ins_07.jpg" alt="laser scanner" /></div> <div id="ins_08" class="modais" data-izimodal-group="step9" data-izimodal-title="LASER SCANNER"><img src="/dcms_media/image/ins_08.jpg" alt="laser scanner" /></div> <div id="ins_09" class="modais" data-izimodal-group="step9" data-izimodal-title="LAYOUT MACHINE / SURFACE PLATE"><img src="/dcms_media/image/ins_09.jpg" alt="layout machine, surface plate" /></div> <div id="ins_10" class="modais" data-izimodal-group="step9" data-izimodal-title="LAYOUT MACHINE / SURFACE PLATE"><img src="/dcms_media/image/ins_10.jpg" alt="layout machine, surface plate" /></div> <div id="ins_11" class="modais" data-izimodal-group="step9" data-izimodal-title="IMAGE MEASURING INSTRUMENT"><img src="/dcms_media/image/ins_11.jpg" alt="image measuring instrument" /></div> </div> <!-- // ブロック --> </div> <!-- // ブロック貼り付けエリア --> <footer class="l-footer en-l-footer"> <div class="container"> <ul class="l-footer__list en-l-footer__list"> <li><a class="heading" href="/en/aboutus.html">About Us</a> <ul class="l-footer__sub-list"> <li><a href="/en/aboutus/abo_01.html">Company Profile</a></li> <li><a href="/en/aboutus/abo_02.html">Features</a></li> <li><a href="/en/aboutus/abo_03.html">System</a></li> <li><a href="/en/aboutus/abo_04.html">Message from the President, Management Philosophy</a></li> <li><a href="/en/aboutus/abo_05.html">History</a></li> <li><a href="/en/aboutus/abo_06.html">Access</a></li> </ul> </li> <li><a class="category heading pt-0" href="/en/business.html"> Our Businesses </a> <a class="category heading pt-0" href="/en/process_facility.html"> Process / Equipment </a> <a class="category heading pt-0" href="/en/products.html"> Products </a></li> <li><a class="category heading pt-0" href="/en/news.html"> Information </a> <a class="category heading pt-0" href="/en/brochure/bro_01.html"> Corporate Profile Download (PDF) </a> <a class="category heading pt-0" href="/cmth-en.html"> Carbon Magic (Thailand) Mass Production Factory </a> <a class="category heading pt-0" href="/en/challenge.html"> Competition & Challenge Project </a></li> </ul> <ul class="footLinks"> <li><a href="/en/terms.html">Terms of Use</a></li> <li><a href="/en/privacy.html">Privacy Policy</a></li> <li><a href="/en/cookie.html">Cookie Policy</a></li> <li><a href="/en/sitemap.html">Sitemap</a></li> </ul> <p id="groupLogo"><img src="/dcms_media/other/toray_group_logo.svg" alt="Toray Group" /></p> <p id="copyright">Copyright © 2022 TORAY CARBON MAGIC CO., LTD.</p> </div> </footer> <p id="pagetop" class="pagetop"><a><!----PAGETOP--></a></p> </div> </body> </html>

Pages: 1 2 3 4 5 6 7 8 9 10