Features | Toray Carbon Magic Co., Ltd.

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</ul> <div class="l-header__right sp_block"> <div class="l-header__lang"> <p class="l-header__lang-ttl">LANGUAGE</p> <ul class="l-header__lang-list"> <li><a href="/">JP</a></li> <li><a class="active" href="/en.html">EN</a></li> </ul> <p class="l-header__lang-otherlink"><a href="//www.toray.com/" target="_blank" rel="noopener">TORAY INDUSTRIES, INC.</a></p> </div> <ul class="l-header__contact"> <li class="l-header__contact-item"><a href="/en/contact.html">CONTACT US</a></li> <li class="l-header__contact-item l-header__contact-search"><span class="search_btn">  </span></li> </ul> </div> </div> </nav> <div id="l-header__overlay"></div> <div id="locator"> <ol class="inner" itemscope itemtype="http://schema.org/BreadcrumbList"> <li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><a href="https://www.carbonmagic.com/index.html" itemprop="item"><span itemprop="name">HOME（日本語）</span></a><meta itemprop="position" content="1" /></li><li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><a href="https://www.carbonmagic.com/en.html" itemprop="item"><span itemprop="name">HOME</span></a><meta itemprop="position" content="2" /></li><li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><a href="https://www.carbonmagic.com/en/aboutus.html" itemprop="item"><span itemprop="name">About Us</span></a><meta itemprop="position" content="3" /></li><li itemprop="itemListElement" itemscope itemtype="http://schema.org/ListItem"><span itemprop="name">Features</span><meta itemprop="position" content="4" /></li> </ol> </div> <div id="container px-0" class="container px-0"> <div class="row"> <div class="col-12 col-lg-9">  <div id="dcms_layoutPageBlockPasteArea">  <div id="dcms_layoutPageBlock"> <section class="p-en-abo_02"> <div class="container"> <h1>Features</h1> <p class="mgnB30">Today’s racing cars such as F1 cars and Le Mans cars are the result of carbon fiber composites (CFRP) technology. Our well-honed machines designed for ultimate weight saving, evolved in the cutthroat field of car racing, are also an assembly of parts of rational and functional beauty without a trace of waste. Toray Carbon Magic (TCM) uses its lightweight design technology and CFRP molding processing technology cultivated over many years of racing car development to dramatically improve the performance of many different kinds of parts and structures. From precision and complex parts to large structures, from design and analysis to prototyping and mass production, please feel free to contact us with any enquiries you may have.</p> </div> </section> <section class="p-en-abo_02"> <div class="container"> <p><img src="/dcms_media/image/abo_02_01.jpg" alt="Carbon fiber composite product development"></p> </div> </section> <section class="p-en-abo_02"> <div class="container"> <h2 class="h2Type01">Major features and functions of Toray Carbon Magic</h2> <table class="featureTable"> <tbody> <tr> <th class="num">01</th> <th colspan="2">A complex of technologies steeped in engineering expertise</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_02.jpg" alt="CFD Hydrodynamics"></p> <p>Far from relying solely on our composite material technology, we take on monozukuri (manufacturing) with a complex of technologies, making full use of our expertise in machinery, fluid, control, electrical, electronics, and other fields.</p> </div> </td> </tr> <tr> <th class="num">02</th> <th colspan="2">All processes implementable in-house</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_03.jpg" alt="CFRP Molding"></p> <p>With our R&D and manufacturing facilities and staff capable of responding quickly to broad-ranging development requirements, we can implement in-house an array of processes from planning and design of carbon composite products to prototyping, evaluation, and completion.</p> <p class="detail"><span class="sub-txt">Production system</span><a href="/process_facility.html">More</a></p> </div> </td> </tr> <tr> <th class="num">03</th> <th colspan="2">Validity simulation of carbon composites application (structural analysis)</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_04.jpg" alt="FEM analysis"></p> <p>We evaluate the validity of applying carbon composites based on a full understanding of the technical requirements and background of the products to be developed. Through preliminary simulation (structural analysis), we determine the effects of the application of carbon composites.</p> <p class="detail"><span class="sub-txt">Analysis and design process</span><a href="/en/process_facility.html#step1">More</a></p> </div> </td> </tr> <tr> <th class="num">04</th> <th colspan="2">Quick development</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_05.jpg" alt="Design drawing"></p> <p>Quick development is a special strength of TCM that makes full use of the nimbleness and the design and prototype processes we have evolved through our experience in racing car development.</p> </div> </td> </tr> <tr> <th class="num">05</th> <th colspan="2">Autoclave molding, the most realistic way for product realization</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_06.jpg" alt="Molding autoclave"></p> <p>Autoclave molding, a TCM specialty, is a manufacturing method that, while best bringing out the performance and reliability of carbon composites, is regarded as costly in terms of required facilities and labor. However, through the use of proprietary design know-how, improved processing methods, and our utilization of CMTH, we have been able to lower the cost of this manufacturing method to make it the most realistic method for realizing our products.</p> <p class="detail adjust1"><span class="sub-txt">Molding equipment</span><a href="/en/process_facility.html#step4">More</a></p> </div> </td> </tr> <tr> <th class="num">06</th> <th colspan="2">Pursuit of the actual commercialization of products</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_07.jpg" alt="products"></p> <p>Pursuit of the actual commercialization of products We aim to achieve the commercialization of products, including ones for which it is not possible to achieve a reasonable cost-performance balance simply through the use of different materials and weight reduction, through our know-how and development capabilities making full use of the unique characteristics of carbon composites in an integrated manner.</p> <p class="detail"><span class="sub-txt">Various products</span><a href="/en/products.html">More</a></p> </div> </td> </tr> <tr> <th class="num">07</th> <th colspan="2">Judicious selection of materials such as metals and resins for optimum results for the intended application</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_08.jpg" alt="Design analysis"></p> <p>Products that can successfully be made only of carbon composites are extremely rare. At TCM, we efficiently achieve the functional, performance, and cost requirements of each product through judicious selection of the best materials, such as metals and resins. This approach and know-how come from racing car technology, which prioritizes function and performance above all else.</p> </div> </td> </tr> <tr> <th class="num">08</th> <th colspan="2">Realization of appropriately laminated structure</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_09.jpg" alt="Carbon fiber composite material"></p> <p>By closely collaborating with material manufacturers, we are able to procure excellent Japanese-made carbon fiber materials quickly and at reasonable cost and realize appropriate laminated structures. </p> </div> </td> </tr> <tr> <th class="num">09</th> <th colspan="2">Use of research institutions</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_10.jpg" alt="research Institute"></p> <p>For issues related to composites, we also use research institutions such as affiliated manufacturers, material manufacturers, universities and so on, in addition to the Toray technical team, to quickly investigate causes and take appropriate measures.</p> </div> </td> </tr> <tr> <th class="num">10</th> <th colspan="2">We apply strict quality control and assurance systems to all products.</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_11_en.jpg" alt="ISO Nadcap Boeing"></p> <p>In addition to ISO 9001 certification, we acquired JIS Q 9100 certification. Furthermore, we obtained Nadcap, which is the special process certification program for composites in the international aerospace industry, and Boeing’s composite material molding process certification and supplier certification. We established a complete traceability system that we strictly apply to all our products.</p> </div> </td> </tr> <tr> <th class="num">11</th> <th colspan="2">Establishment of a superlative standard unique to carbon composites</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_12.jpg" alt="ultrasonic flaw detection"></p> <p>Our inspection system uses quantitative inspection through the latest measuring technology (CMM, laser, FFT, ultrasonic flaw detection, X-ray, and so on), ensuring a superlative standard unique to carbon composites. </p> <p class="detail"><span class="sub-txt">Inspection Equipment</span><a href="/en/process_facility.html#step9">More</a></p> </div> </td> </tr> <tr> <th class="num">12</th> <th colspan="2">Realization of stable and low-cost mass production</th> </tr> <tr> <td colspan="2"> <div class="innerwrap"> <p class="photo"><img src="/dcms_media/image/abo_02_13.jpg" alt="Mass Production Factory"></p> <p>Mass production requires a system and an orientation that differ from trial production. The products we develop, after being prototyped at TCM, are batched to CMTH in Thailand, maintaining the same construction methods and procedure as those of TCM to achieve stable mass production at low cost.</p> <p class="detail"><span class="sub-txt">Mass Production Factory in Thailand</span><a href="/cmth-en.html" target="_blank">More</a></p> </div> </td> </tr> </tbody> </table> </div> </section> </div>  </div>  </div> <div class="col-12 col-lg-3"> <div id="sidebar"><nav> <dl> <dd><div id="subnav"><div id="subnav_title"> <a href="https://www.carbonmagic.com/en/aboutus.html" title="About Us">About Us</a> </div> <ul> <li> <a href="https://www.carbonmagic.com/en/aboutus/abo_01.html" title="Company Profile">Company Profile</a> </li> <li class="current"> <a href="https://www.carbonmagic.com/en/aboutus/abo_02.html" title="Features">Features</a> </li> <li> <a href="https://www.carbonmagic.com/en/aboutus/abo_03.html" title="System">System</a> </li> <li> <a href="https://www.carbonmagic.com/en/aboutus/abo_04.html" title="Message from the President, Management Philosophy">Message from the President, Management Philosophy</a> </li> <li> <a href="https://www.carbonmagic.com/en/aboutus/abo_05.html" title="History">History</a> </li> <li> <a href="https://www.carbonmagic.com/en/aboutus/abo_06.html" title="Access">Access</a> </li> </ul> </div> </dd> </dl> <p class="brochureDL"><a href="/en/brochure/bro_01.html" target="_blank" rel="noopener">Corporate Profile Download(PDF)</a></p> <p class="contact"><a class="contactLink" href="/en/contact.html" target="_blank" rel="noopener">CONTACT US</a></p> </nav></div> </div> </div> </div> <footer class="l-footer en-l-footer"> <div class="container"> <ul class="l-footer__list en-l-footer__list"> <li><a class="heading" href="/en/aboutus.html">About Us</a> <ul class="l-footer__sub-list"> <li><a href="/en/aboutus/abo_01.html">Company Profile</a></li> <li><a href="/en/aboutus/abo_02.html">Features</a></li> <li><a href="/en/aboutus/abo_03.html">System</a></li> <li><a href="/en/aboutus/abo_04.html">Message from the President, Management Philosophy</a></li> <li><a href="/en/aboutus/abo_05.html">History</a></li> <li><a href="/en/aboutus/abo_06.html">Access</a></li> </ul> </li> <li><a class="category heading pt-0" href="/en/business.html"> Our Businesses </a> <a class="category heading pt-0" href="/en/process_facility.html"> Process / Equipment </a> <a class="category heading pt-0" href="/en/products.html"> Products </a></li> <li><a class="category heading pt-0" href="/en/news.html"> Information </a> <a class="category heading pt-0" href="/en/brochure/bro_01.html"> Corporate Profile Download (PDF) </a> <a class="category heading pt-0" href="/cmth-en.html"> Carbon Magic (Thailand) Mass Production Factory </a> <a class="category heading pt-0" href="/en/challenge.html"> Competition & Challenge Project </a></li> </ul> <ul class="footLinks"> <li><a href="/en/terms.html">Terms of Use</a></li> <li><a href="/en/privacy.html">Privacy Policy</a></li> <li><a href="/en/cookie.html">Cookie Policy</a></li> <li><a href="/en/sitemap.html">Sitemap</a></li> </ul> <p id="groupLogo"><img src="/dcms_media/other/toray_group_logo.svg" alt="Toray Group" /></p> <p id="copyright">Copyright © 2022 TORAY CARBON MAGIC CO., LTD.</p> </div> </footer> <p id="pagetop" class="pagetop"><a></a></p> </div> </body> </html>

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Features | Toray Carbon Magic Co., Ltd.