EBP — Endless Production of Bars

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class="dropdown-toggle hidden-md hidden-lg" data-toggle="dropdown"></i><ul class="dropdown-menu dropdown-menu-level0"><li class="dropdown dropdown-level1"><a href="/contact-us/locations">Locations</a></li><li class="dropdown dropdown-level1"><a href="/contact-us/contact-form">Contact Form</a></li></ul></li></ul></div> </div> </div> </div> </div> </div> </div> </nav> <header class="sub-page-header "> <div class="container-fluid w-1400"> <div class="row"> <div style="max-height: 270px; overflow: hidden" class="col-xs-12 sub-page-header-wrapper"> <img alt="Endless Bar Production - Enova" src="/fileadmin/user_upload/content/01_portfolio/9_endlesss-casting-and-rolling/winlink/C2-EBP_1400x270_Banner_01.jpg" width="1400" height="270" /> <div class="detail-page-title"> <div id="detail-anch"></div> <h1 class="header-title">Endless Bar Production</h1> </div> </div> </div> </div> </header> <section class="breadcrumbs hidden-xs"> <div class="container-fluid w-1400"> <div class="row"> <div class="col-xs-12 breadcrumb-wrap"> <div class="container"> <ol class="breadcrumb"><li><a href="/">Home</a></li><li><a href="/portfolio">Portfolio</a></li><li><a href="/portfolio/endless-casting-rolling">Endless Casting & Rolling</a></li><li class="active">Endless Bar Production</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c64149" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> ENDLESS BAR PRODUCTION </h2><h2 class=""> Cutting Conversion Costs for Long Products </h2></header><p>The Endless Bar Production (EBP) merges a billet caster and high-speed mill, running continuously without reheating between casting and rolling. It slashes energy use by 60% and CO<sub>2</sub> emissions by over 90% compared to conventional methods. With minimal material losses, it achieves a remarkable 99% yield. Conversion costs are 40% lower on average, thanks to reduced inventory and infrastructure. Endless Bar Production, born from Arvedi ESP technology, boasts top-tier performance, reliability, and eco-friendliness.</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c64150" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Endless Bar Production (EBP)" alt="Endless Bar Production (EBP)" src="/fileadmin/user_upload/content/01_portfolio/9_endlesss-casting-and-rolling/winlink/B_EndlessRolling_EBP_260x260-Circle.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-64116" class="nav nav-tabs up"> <li class="active "> <a href="#e7e767d7c0e58b16e57d3ab16150db80" data-toggle="tab">Technology</a> </li> <li class=" "> <a href="#60154ae79386a3f960ddeab0d5bae233" data-toggle="tab">Technology Packages</a> </li> </ul> <div class="tab-content"> <div id="e7e767d7c0e58b16e57d3ab16150db80" class="tab-pane active"> <section id="c64110" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic frame-space-after-small"><header><h2 class="h2__uppercase--bold"> DIRECT ROLLING </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p class="h2__uppercase--bold">With Endless Bar Production, the cast strand is rolled as soon as it solidifies, making a conventional billet furnace redundant, benefiting the plant's energy and environmental impact. An induction heater is activated by the automatic process control when needed. All components of Endless Bar Production are designed for long-rolling campaigns, improving plant utilization and yield. With smaller land requirements, lower transformation costs, and reduced emissions, Endless Bar Production is the most competitive solution for long products. Innovative design and process control enable Endless Bar Production to deliver bars and wire rod of superior quality.</p><h3>Features of Endless Bar Production</h3><ul><li>Billet caster with proven technological packages for high-speed production</li><li>Rolling mill technology with the highest quality and productivity</li><li>Long-life components and quick-change parts to maximize plant availability</li><li>Advanced, multi-level automation systems</li><li>Smart sensors and mechatronic solutions linked to a centralized process control</li><li>Low consumption of energy, fluids, and consumables</li><li>Minimum emissions of carbon dioxide</li><li>Compact footprint and reduced civil works</li><li>Flexible operation in endless or semi-endless mode when required</li></ul></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="0" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="0" data-slider-id="slider-64111" title="Endless Bar Production (EBP) with Rolling Mill " href="/fileadmin/user_upload/content/01_portfolio/9_endlesss-casting-and-rolling/winlink/E-Winlink_650x500.jpg" > <img title="Endless Bar Production (EBP) with Rolling Mill " alt="Endless Bar Production (EBP) Mill " src="/fileadmin/_processed_/b/2/csm_E-Winlink_650x500_1f6306979f.jpg" width="343" height="225" /> <p class="image-caption">Endless Bar Production (EBP) with Rolling Mill </p> </a> </div> </div> </div> </section> </div> <div id="60154ae79386a3f960ddeab0d5bae233" class="tab-pane "> <section id="c64113" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TECHNOLOGY AND MODERNIZATION PACKAGES<br /></h2><h2 class=""> Get striking results with incremental investments </h2></header></div></div></section> <section id="c64114" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-list "><div class="tx-seam-products"><script type="text/javascript"> $(function () { var productlist = new ProductList(); productlist.init(); }); </script><div class="tx-seam-products-item show "><ul class="product-list-subCategories"><li><a href="#" data-uid="52">Endless Bar Production (EBP)</a></li></ul><div class="product-list" id="product-list-52" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-52" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-52" style="display: block;border-top: none;" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/liquirob-for-casting"> LiquiRob for Casting </a></td><td> Robotic solution for continuous casting machines </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/powder-expert"> Powder Expert </a></td><td> Feeder with high precision powder control in the caster mold </td></tr></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-64116'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> <section id="c64117" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-header "><header><h2 class=""> Reference Story: State-of-the-Art Minimill for Long Products </h2></header></div></div></section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-8 grid-column"> <section id="c64119" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><p><strong>Customer</strong><br><a href="https://www.gphispat.com.bd/" target="_blank" rel="noreferrer">GPH Ispat, Chittagong, Bangladesh</a></p><p><strong>Type of plant</strong><br> A new Minimill with EAF Quantum and Endless Bar Production</p><p><strong>Technical data</strong><br> 640,000 tons per year of bars and sections</p><p><strong>Our solution</strong><br> Endless Bar Production (EBP) directly connects the high-speed caster with the rolling line through an induction furnace. The production is done either endless or semi-endless mode depending on the production requirements. In EBP Minimills finished bars are produced from scrap in a short time at low conversion costs.</p><p>The project was executed in collaboration with Primetals Technologies Italy, now POMINI LRM.</p></div></div></section> </div> <div class="col-xs-12 col-md-4 grid-column"> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="0" data-cols="1"> <a class="images-slider images-slider-lightbox" data-loop="0" data-slider-id="slider-64120" title="EBP at GPH Ispat, Chittagong, Bangladesh " href="/fileadmin/user_upload/content/01_portfolio/9_endlesss-casting-and-rolling/winlink/F2-Winlink_650x500.jpg" > <img title="EBP at GPH Ispat, Chittagong, Bangladesh " alt="EBP at GPH Ispat, Chittagong, Bangladesh " src="/fileadmin/_processed_/b/9/csm_F2-Winlink_650x500_ba89d80edb.jpg" width="650" height="500" /> <p class="image-caption"></p> </a> </div> </div> </div> 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EBP — Endless Production of Bars