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Beam-Blank Casting

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src="/fileadmin/user_upload/content/01_portfolio/3_continuous-casting/beam-blank-casting/3_3_beamblankcast_header_s.jpg" width="1400" height="270" /> <div class="detail-page-title"> <div id="detail-anch"></div> <span class="header-title">Beam-Blank Casting</span> </div> </div> </div> </div> </header> <section class="breadcrumbs hidden-xs"> <div class="container-fluid w-1400"> <div class="row"> <div class="col-xs-12 breadcrumb-wrap"> <div class="container"> <ol class="breadcrumb"><li><a href="/">Home</a></li><li><a href="/portfolio">Portfolio</a></li><li><a href="/portfolio/continuous-casting">Continuous Casting</a></li><li class="active">Beam-Blank Casting</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c294" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h1 class=""> BEAM-BLANK CASTING — REDUCED ENERGY CONSUMPTION WITH NEAR-NET-SHAPE CASTING </h1><h2 class=""> Beam-blank casting results in fewer passes in the section mill, reduced energy use and lower production costs. </h2></header><p>Near-net-shape casting is an energy-saving alternative to conventional bloom casting for the production of beams and sections. The greatest benefits can be derived through the direct coupling of the caster to the rolling mill. The special mold-taper design from Primetals Technologies offers a large operating window with respect to varying casting speeds and different steel grades. High-quality structural beams can be produced with a broad range of product dimensions.</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c293" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Beam-Blank Casting" alt="BEAM-BLANK CASTING — REDUCED ENERGY CONSUMPTION WITH NEAR-NET-SHAPE CASTING" src="/fileadmin/user_upload/content/01_portfolio/3_continuous-casting/beam-blank-casting/beamblank2.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-251" class="nav nav-tabs up"> <li class="active "> <a href="#e7e767d7c0e58b16e57d3ab16150db80" data-toggle="tab">Technology</a> </li> <li class=" "> <a href="#caea8340e2d186a540518d08602aa065" data-toggle="tab">Automation</a> </li> <li class=" "> <a href="#0a964878fbb5f6fcb397ee01c9a20923" data-toggle="tab">ECO Solutions</a> </li> <li class=" "> <a href="#60154ae79386a3f960ddeab0d5bae233" data-toggle="tab">Technology Packages</a> </li> </ul> <div class="tab-content"> <div id="e7e767d7c0e58b16e57d3ab16150db80" class="tab-pane active"> <section id="c295" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> Beam-Blank Casting </h2></header><p>In the last years, Primetals Technologies has developed and implemented near-net-shape beam blank casters and special designed combi-caster for long products, which offer the operator highest flexibility with respect to different casting sections and market demands. It is possible to combine the production of billet, bloom and near-net-shape beam blank at one single casting machine. An optimization for beam blank casting has been reached with latest developments in the equipment design and in the fine tuned mold tapers and spray cooling. Primetals Technologies beam blank casters provide high productivity combined with direct hot charging to the rolling mill. Near net shape beam blank casting is an excellent alternative to the more conventional bloom casting route for the production of small to jumbo H-beams and profile shapes.<br> &nbsp;</p><p><strong>Main benefits</strong></p><ul><li>Increase of production and flexibility</li><li>Optimum performance and availability</li><li>Assurance of optimized solutions for unique and specialized requirements</li><li>Maximum system and plant availability at low&nbsp;&nbsp;maintenance costs</li></ul><p>Want to know more? Go to <a href="/portfolio/integrated-plants-solutions">Integrated Plants &amp; Solutions</a></p></div></div></section> </div> <div id="caea8340e2d186a540518d08602aa065" class="tab-pane "> <section id="c20729" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><header><h2 class="h2__uppercase--bold"> Electrics and automation for continuous casting </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p>Sophisticated automation packages are prerequisite for state-of-the-art quality steelmaking. Primetals Technologies has always been a driver of innovation in this area, especially also providing expert technological packages and models that cover all aspects of the continuous casting process.</p><p>The well proven&nbsp;LevCon&nbsp;mold level control package adapts reliably and extremely quickly to mold level fluctuations and changing casting conditions. This is made possible by advanced model-based control algorithms that can actually look into the near future to avoid disturbances in the control loop. The intelligent interaction between the advanced software and highly robust mechanical components improves safety and brings plant operators one step closer to fully automatic casting operation.</p><ul></ul></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-63788" title="Typical LevCon (mold level control) configuration" href="/fileadmin/user_upload/content/01_portfolio/3_continuous-casting/beam-blank-casting/Grafik-LevCon.jpg" > <img title="Typical LevCon (mold level control) configuration" alt="Typical LevCon (mold level control) configuration" src="/fileadmin/_processed_/9/4/csm_Grafik-LevCon_1259760515.jpg" width="343" height="225" /> <p class="image-caption">Typical LevCon (mold level control) configuration</p> </a> </div> </div> </div> </section> <section id="c63789" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><p><strong>Further highlighted technological packages and process experts:</strong></p><ul><li><strong>DynaFlex:&nbsp;</strong>hydraulic Oscillator for perfect surface quality&nbsp;</li><li><strong>Quality Expert:&nbsp;</strong>a milestone in improved quality supervision, quality prediction and control&nbsp;</li><li><strong>Yield Expert:&nbsp;</strong>cut length/weight optimization for minimized scrap and optimized yield</li><li><strong>DynaSpeed:&nbsp;</strong>advanced secondary cooling solution</li><li><strong>Nozzle Expert:&nbsp;</strong>highest accuracy in detecting clogged nozzles and broken hoses</li><li><strong>Speed Expert:&nbsp;</strong>optimal casting speed for increased throughput and improved quality</li></ul></div></div></section> </div> <div id="0a964878fbb5f6fcb397ee01c9a20923" class="tab-pane "> <section id="c1210" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><header><h2 class="h2__uppercase--bold"> ECO Solutions for beam blank casting — Saving resources, creating value </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p>Please follow the corresponding links to learn more about our competences:&nbsp;</p><h3>Gas Cleaning</h3><ul><li><a href="https://www.primetals.com/portfolio/eco-solutions/gas-cleaning#e1173ebfcfdb7a7711bde3dcbe744c79" target="_blank">Secondary Dedusting System&nbsp;(SDS)</a></li></ul><h3>ECO Consulting</h3><ul><li><a href="https://www.primetals.com/portfolio/integrated-plants-solutions/process-technology-consulting/#86a59ad7ba2334ad7505f303d3f2ab6e" target="_blank">Process &amp; technology consulting</a><br> &nbsp;</li></ul></div></div></div></div></section> </div> <div id="60154ae79386a3f960ddeab0d5bae233" class="tab-pane "> <section id="c35203" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TECHNOLOGY AND MODERNIZATION PACKAGES<br /></h2><h2 class=""> Get striking results with incremental investments </h2></header></div></div></section> <section id="c33963" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-list "><div class="tx-seam-products"><script type="text/javascript"> $(function () { var productlist = new ProductList(); productlist.init(); }); </script><div class="tx-seam-products-item show "><ul class="product-list-subCategories"><li><a href="#" data-uid="23">Beam-Blank Casting</a></li></ul><div class="product-list" id="product-list-23" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" 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Description</th></tr></thead><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/mold-expert-fiber"> Mold Expert Fiber </a></td><td> Live view into caster mold based on fiber optic technology </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/scrap-torch-cutting-machine"> Scrap Torch Cutting Machine </a></td><td> Environmentally clean scrap processing </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/cc-optimizer"> CC Optimizer </a></td><td> Process optimization (Level 2) for continuous casting </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/dynaflex"> DynaFlex </a></td><td> Hydraulic mold oscillator for continuous casting </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/lance-checker"> Lance Checker </a></td><td> Test and diagnosis system for liquid iron and steel measuring devices </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/levcon"> LevCon </a></td><td> Mold-level control with highest precision for continuous casting </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/liquirob-for-casting"> LiquiRob for Casting </a></td><td> Robotic solution for continuous casting machines </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/mold-expert"> Mold Expert </a></td><td> Breakout pre-detection and mold monitoring </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/oscimon"> OsciMon </a></td><td> Online monitoring of mold oscillation in continuous casting machines </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/oscichecker"> OsciChecker </a></td><td> Portable device for mold oscillation measurement in continuous casting machines </td></tr></table></div><div class="product-list" id="product-list-23" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-23" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-251'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> </div> <div class="col-xs-12 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