Metallic Coating Lines

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class="sub-page-header "> <div class="container-fluid w-1400"> <div class="row"> <div style="max-height: 270px; overflow: hidden" class="col-xs-12 sub-page-header-wrapper"> <img alt="Metallic Coating Lines Header" src="/fileadmin/user_upload/content/01_portfolio/8_processing/8_3_Metallic-coating-lines/0809_L3_MetalCoating_Header.jpg" width="1400" height="270" /> <div class="detail-page-title"> <div id="detail-anch"></div> <span class="header-title">Metallic Coating Lines</span> </div> </div> </div> </div> </header> <section class="breadcrumbs hidden-xs"> <div class="container-fluid w-1400"> <div class="row"> <div class="col-xs-12 breadcrumb-wrap"> <div class="container"> <ol class="breadcrumb"><li><a href="/">Home</a></li><li><a href="/portfolio">Portfolio</a></li><li><a href="/portfolio/processing">Processing</a></li><li class="active">Metallic Coating Lines</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c660" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h1 class=""> METALLIC COATING LINES — ADDING VALUE FOR A WIDE RANGE OF APPLICATIONS </h1><h2 class=""> A major trend in the steel industry is increasing added-value and profit margin on rolled product through the application of metal coatings. </h2></header><p>A broad range of solutions is offered for metallic coating of both hot-rolled and cold-rolled strip in continuous hot-dip coating lines. This value-added, high-quality material is extensively used in construction, in appliances, in automotive and in packaging applications as a well-proven and time-tested solution for corrosion protection.</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c659" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Metallic Coating Lines" alt="METALLIC COATING LINES — ADDING VALUE FOR A WIDE RANGE OF APPLICATIONS" src="/fileadmin/user_upload/content/01_portfolio/8_processing/8_3_Metallic-coating-lines/furnace_New_260x260px_01.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-655" class="nav nav-tabs up"> <li class="active "> <a href="#e7e767d7c0e58b16e57d3ab16150db80" data-toggle="tab">Technology</a> </li> <li class=" "> <a href="#caea8340e2d186a540518d08602aa065" data-toggle="tab">Automation</a> </li> <li class=" "> <a href="#60154ae79386a3f960ddeab0d5bae233" data-toggle="tab">Technology Packages</a> </li> </ul> <div class="tab-content"> <div id="e7e767d7c0e58b16e57d3ab16150db80" class="tab-pane active"> <section id="c1268" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><h2 class="h2__uppercase--bold">CONTINUOUS GALVANIZING AND OTHER METALLIC COATING LINES</h2><p>To meet both your expectations and your market requirements (steel grades, gauges, coatings, quality, etc.), Primetals Technologies designs and implements different solutions according to your upstream production facilities and process route.<br> Based on the above considerations and additional customer constraints, the most suitable solution will be proposed.</p><p>Various combinations of processes (combi-lines) can also be proposed to optimize your production routes and costs in the field of hot-dip coating (True Zinc, Galvanneal, Aluminum Zinc, Zinc Magnesium, and Aluminum coatings):</p><ul><li>Continuous Galvanizing Lines (CGL)</li><li>Continuous Annealing or Galvanizing Lines (CAGL)</li><li>Combined Continuous Galvanizing and then Color Coating / Painting Lines (CGPL, GPL)</li><li>Combined Continuous Pickling and then Galvanizing Lines (CPGL, PGL)</li></ul><p><strong>Main Benefits</strong></p><ul><li>Numerous references and many years of experience</li><li>Overall responsibility, capability and global expertise</li><li>Internal solutions for Mechanical, Furnace, Automation, and In-house mechatronic machines</li></ul><p> </p></div></div></div></div></section> <section id="c37134" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><h3>Furnace and cooling section</h3><ul><li>Flexibility to produce the most advanced steel grades in the industry, including exposed automotive and 3rd generation AHSS</li><li>High-efficiency, direct fired furnace (DFF) utilizing proprietary MID Burners provides direct flame, convective impingement</li><li>Improved wettability of higher alloy substrates, including oxidizing DFF burners, separate strip pass oxidation chamber, and dewpoint control in radiant tube furnace (RTF)</li><li>Transverse flux induction system enables higher temperature thermal cycles, reduces radiant tube furnace load, and eases transition control</li><li>Patented high hydrogen, rapid cooling achieves 150C/sec/mm utilizing patent-pending T-nozzle plenums ensuring uniform temperature profile across the strip width</li><li>FLEXIT equalize section allows for greater flexibility to produce complex thermal cycles utilizing accurate temperature control with advanced thermal models</li></ul><p> </p></div></div></div></div></section> <section id="c37132" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic frame-space-after-small"><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><h3>Mechatronic machines for Metallic Coating Lines</h3><p>In-house mechatronic machines designed, assembled and tested in our Primetals Technologies workshops:</p><ul><li>Horizontal furnace and vertical furnace</li><li>Robot solutions for dross management</li><li>Automatic ingot charger</li><li>Skin-Pass Mill, Tension Leveler, Scale Breaker (more than 400 references worldwide)</li><li><a href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_1_Pickling-lines/PROPERTYMON.pdf" target="_blank">PropertyMon</a> Inline Mechanical properties gauge</li><li>Turret-type Side Trimmer, <a href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_1_Pickling-lines/EDGEMON.pdf" target="_blank">EdgeMon®</a> (edge monitoring), and Scrap Chopper</li></ul><p>Want to know more? Go to<a href="/portfolio/lifecycle-services"> Lifecycle Services</a> &<a href="/portfolio/integrated-plants-solutions"> Integrated Plants & Solutions</a></p></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-31847" title="PropertyMon" href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_3_Metallic-coating-lines/IMG-1842_Final_650x500px.jpg" > <img title="PropertyMon" alt="PropertyMon" src="/fileadmin/_processed_/e/0/csm_IMG-1842_Final_650x500px_d15115a4da.jpg" width="343" height="225" /> <p class="image-caption">PropertyMon</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-31847" title="Roll Coater" href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_3_Metallic-coating-lines/painted_strip.jpg" > <img title="Roll Coater" alt="Roll Coater" src="/fileadmin/_processed_/8/9/csm_painted_strip_77e4a65487.jpg" width="343" height="225" /> <p class="image-caption">Roll Coater</p> </a> </div> </div> </div> </section> </div> <div id="caea8340e2d186a540518d08602aa065" class="tab-pane "> <section id="c10806" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><header><h2 class="h2__uppercase--bold"> Complete automation and process control for Metallic Coating Lines </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p class="h2__uppercase--bold">With its automation solutions, Primetals Technologies offers optimum process control and throughput optimization. This is reflected in the 79 references for coating lines Primetals Technologies has supplied worldwide in the last 15 years. Our focus is on the continuous improvement of the following requirements.</p><h3>Throughput Optimization </h3><ul><li>Flexible coil schedule and coil split function</li><li>Intelligent looper filling strategy</li><li>Cutting program optimization</li><li>Speed Optimization System</li></ul><h3>Inline Process Quality Insurances</h3><ul><li>Strip defects follow-up with preventive defects passing strategy</li><li>Transparent cleaning process monitoring and control</li><li>Stable process tension control with load shearing</li><li>Balanced roughness and elongation control in skin pass mill</li><li>Closed loop flatness control</li><li>Automatic Coiling tension distribution</li></ul><h3>Final Product Quality Certification</h3><ul><li>Process data recording</li><li>Product classification report</li></ul><h3>Production and Plant Condition Monitoring</h3><ul><li>Process equipment condition monitoring</li><li>Bridle slippage detection and preventive control</li><li>High accuracy flying shear control</li></ul></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-27436" title="Integrated Plant Safety Control System" href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_2_Continuous-annealing-lines/EA_diagramm.jpg" > <img title="Integrated Plant Safety Control System" alt="Integrated Plant Safety Control System" src="/fileadmin/_processed_/c/3/csm_EA_diagramm_07c3c70155.jpg" width="343" height="225" /> <p class="image-caption">Integrated Plant Safety Control System</p> </a> </div> </div> </div> </section> </div> <div id="60154ae79386a3f960ddeab0d5bae233" class="tab-pane "> <section id="c35225" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TECHNOLOGY AND MODERNIZATION PACKAGES<br /></h2><h2 class=""> Get striking results with incremental investments </h2></header></div></div></section> <section id="c34009" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-list "><div class="tx-seam-products"><script type="text/javascript"> $(function () { var productlist = new ProductList(); productlist.init(); }); </script><div class="tx-seam-products-item show "><ul class="product-list-subCategories"><li><a href="#" data-uid="45">Metallic Coating Lines</a></li></ul><div class="product-list" id="product-list-45" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-45" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-45" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-45" style="display: block;border-top: none;" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/edgemon"> EdgeMon </a></td><td> Inspection of side-trimmed strip edge surface for steel pickling and processing lines and aluminum rolling </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/flying-width-changing-fwc-side-trimmer"> Flying Width Changing (FWC) side trimmer </a></td><td> Innovative solution for efficient and accurate side trimming </td></tr></table></div><div class="product-list" id="product-list-45" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-45" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-655'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> <section id="c26617" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-header "><header><h2 class=""> Reference Story: Optimized production of construction material </h2></header></div></div></section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-8 grid-column"> <section id="c656" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><p><strong>Customer</strong><br><a href="https://maruichisunsteel.com/" target="_blank" rel="noreferrer">Maruichi Sun Steel Joint Stock Company (SUNSCO)</a>, Vietnam</p><p><strong>Type of plant</strong><br> Continuous Galvanizing Line</p><p><strong>Technical Data</strong><br> Annual capacity: 280,000 tons<br> Strip thickness: 0.3 – 3.2 mm<br> Exit Strip width: 700 - 1250 mm<br> Center Speed (Max):120 m/min</p><p><strong>Our solution</strong></p><p>This CGL with the following benefits is fully appreciated in South East Asia:</p><ul><li>Galvanized steel of GI and GL for construction material can be produced from both Hot and Cold band material</li><li>Alkali cleaning system at furnace entry, Skin Pass Mill and Tension Leveler after Pot are equipped for improvement of strip quality and surface shape even though Horizontal furnace</li><li>Roll coater at chemical treatment section and Electrostatic Oiler at delivery section realize uniform surface coating</li><li>Two tension real system can realize small lot production</li></ul></div></div></section> </div> <div class="col-xs-12 col-md-4 grid-column"> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="1"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-657" title="Continuous Galvanizing Line" href="/fileadmin/user_upload/content/01_portfolio/8_processing/8_3_Metallic-coating-lines/8.3-ref-story-SUNSCO.jpg" > <img title="Continuous Galvanizing Line" alt="Continuous Galvanizing Line" src="/fileadmin/_processed_/d/1/csm_8.3-ref-story-SUNSCO_955971492f.jpg" width="650" height="500" /> <p class="image-caption"></p> </a> </div> </div> </div> </section> </div> </div> </div> </section> </div> <div class="col-xs-12 col-md-3 grid-column"> <div class="sidebar-box"> <img src="/_assets/c2be7d8b2adc9335aeb11fd37055ea2e/Images/icons/icon-support.png" alt=""> <p class="title">Contact and Support</p> <div> <p class="text-center"><a href="/contact-us/contact-form" 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