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Autogenous welding - Wikipedia
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class="mw-body-content"><div class="mw-content-ltr mw-parser-output" lang="en" dir="ltr"><div class="shortdescription nomobile noexcerpt noprint searchaux" style="display:none">Form of welding where no additional filler material is added</div> <p><b>Autogenous welding</b> is a form of <a href="/wiki/Welding" title="Welding">welding</a> in which the filler material is either supplied by melting the base material or is of identical composition.<sup id="cite_ref-Copper,_29_1-0" class="reference"><a href="#cite_note-Copper,_29-1"><span class="cite-bracket">[</span>1<span class="cite-bracket">]</span></a></sup> The weld may be formed entirely by melting parts of the base metal, and no additional <a href="/wiki/Filler_rod" class="mw-redirect" title="Filler rod">filler rod</a> is used. </p><p>There is some variation in the use of this term. Those bodies concerned with teaching the craft skill of welding tend to define it as using no filler rod, i.e. the technique is based purely on the base metal. Those concerned with the welded joint's <a href="/wiki/Metallurgy" title="Metallurgy">metallurgy</a> may make no distinction between a filler rod and the base metal, provided that the final metallurgy is identical.<sup id="cite_ref-Copper,_29_1-1" class="reference"><a href="#cite_note-Copper,_29-1"><span class="cite-bracket">[</span>1<span class="cite-bracket">]</span></a></sup> </p><p>Most welding processes may be either autogenous or use additional filler. Some are characteristically autogenous and avoid filler. Some <a href="/wiki/Arc_welding" title="Arc welding">arc welding</a> processes, including such major process such as <a href="/wiki/Manual_metal_arc_welding" class="mw-redirect" title="Manual metal arc welding">manual metal arc</a> (stick) welding and <a href="/wiki/Gas_metal_arc_welding" title="Gas metal arc welding">MAGS</a> (wire-feed) welding, cannot be used autogenously, as they rely on the consumption of a filler rod to provide the arc. </p><p>Some processes are typically autogenous. These include some <a href="/wiki/Gas_welding" class="mw-redirect" title="Gas welding">gas welding</a> processes such as <a href="/wiki/Lead_burning" title="Lead burning">lead burning</a> (although fillers may optionally be used) and <a href="/wiki/Oxy-acetylene_welding" class="mw-redirect" title="Oxy-acetylene welding">oxy-acetylene welding</a> in some positions, such as <a href="/wiki/Seam_welding" class="mw-redirect" title="Seam welding">seam welding</a> the edges of two overlapping sheets. <a href="/wiki/Resistance_welding" class="mw-redirect" title="Resistance welding">Resistance welding</a>, both <a href="/wiki/Spot_welding" title="Spot welding">spot welding</a> and <a href="/wiki/Seam_welding" class="mw-redirect" title="Seam welding">seam welding</a>, is inherently autogenous, as there is no convenient way to apply a filler. <a href="/wiki/Friction_welding" title="Friction welding">Friction</a> and <a href="/wiki/Laser_welding" class="mw-redirect" title="Laser welding">laser welding</a> have similar restrictions. </p><p>Some alloys are prone to changing their composition when heated, particularly a loss of <a href="/wiki/Zinc" title="Zinc">zinc</a> from <a href="/wiki/Brass" title="Brass">brass</a> by its evaporation as vapour. In these cases, an excess of 2–3% extra zinc may be provided in the filler rod to compensate.<sup id="cite_ref-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84_2-0" class="reference"><a href="#cite_note-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84-2"><span class="cite-bracket">[</span>2<span class="cite-bracket">]</span></a></sup> Silicon may also be used as an additive to reduce this loss.<sup id="cite_ref-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84_2-1" class="reference"><a href="#cite_note-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84-2"><span class="cite-bracket">[</span>2<span class="cite-bracket">]</span></a></sup> </p><p>A few materials, such as the <a href="/wiki/HY-80#Weldability" title="HY-80">HY-80</a> series of high-strength steels, require a non-autogenous process to control their metallurgy.<sup id="cite_ref-Roepke,_2009_3-0" class="reference"><a href="#cite_note-Roepke,_2009-3"><span class="cite-bracket">[</span>3<span class="cite-bracket">]</span></a></sup> However, advanced processes, such as <a href="/wiki/Laser-hybrid_welding" title="Laser-hybrid welding">hybrid laser arc welding</a>, have been used to achieve the same effect autogenously.<sup id="cite_ref-Roepke,_2009_3-1" class="reference"><a href="#cite_note-Roepke,_2009-3"><span class="cite-bracket">[</span>3<span class="cite-bracket">]</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="References">References</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Autogenous_welding&action=edit&section=1" title="Edit section: References"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1239543626">.mw-parser-output .reflist{margin-bottom:0.5em;list-style-type:decimal}@media screen{.mw-parser-output .reflist{font-size:90%}}.mw-parser-output .reflist .references{font-size:100%;margin-bottom:0;list-style-type:inherit}.mw-parser-output .reflist-columns-2{column-width:30em}.mw-parser-output .reflist-columns-3{column-width:25em}.mw-parser-output .reflist-columns{margin-top:0.3em}.mw-parser-output .reflist-columns ol{margin-top:0}.mw-parser-output .reflist-columns li{page-break-inside:avoid;break-inside:avoid-column}.mw-parser-output .reflist-upper-alpha{list-style-type:upper-alpha}.mw-parser-output .reflist-upper-roman{list-style-type:upper-roman}.mw-parser-output .reflist-lower-alpha{list-style-type:lower-alpha}.mw-parser-output .reflist-lower-greek{list-style-type:lower-greek}.mw-parser-output .reflist-lower-roman{list-style-type:lower-roman}</style><div class="reflist"> <div class="mw-references-wrap"><ol class="references"> <li id="cite_note-Copper,_29-1"><span class="mw-cite-backlink">^ <a href="#cite_ref-Copper,_29_1-0"><sup><i><b>a</b></i></sup></a> <a href="#cite_ref-Copper,_29_1-1"><sup><i><b>b</b></i></sup></a></span> <span class="reference-text"><style data-mw-deduplicate="TemplateStyles:r1238218222">.mw-parser-output cite.citation{font-style:inherit;word-wrap:break-word}.mw-parser-output .citation q{quotes:"\"""\"""'""'"}.mw-parser-output .citation:target{background-color:rgba(0,127,255,0.133)}.mw-parser-output .id-lock-free.id-lock-free a{background:url("//upload.wikimedia.org/wikipedia/commons/6/65/Lock-green.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-limited.id-lock-limited a,.mw-parser-output .id-lock-registration.id-lock-registration a{background:url("//upload.wikimedia.org/wikipedia/commons/d/d6/Lock-gray-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-subscription.id-lock-subscription a{background:url("//upload.wikimedia.org/wikipedia/commons/a/aa/Lock-red-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .cs1-ws-icon a{background:url("//upload.wikimedia.org/wikipedia/commons/4/4c/Wikisource-logo.svg")right 0.1em center/12px no-repeat}body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-free a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-limited a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-registration a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-subscription a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .cs1-ws-icon a{background-size:contain;padding:0 1em 0 0}.mw-parser-output .cs1-code{color:inherit;background:inherit;border:none;padding:inherit}.mw-parser-output .cs1-hidden-error{display:none;color:var(--color-error,#d33)}.mw-parser-output .cs1-visible-error{color:var(--color-error,#d33)}.mw-parser-output .cs1-maint{display:none;color:#085;margin-left:0.3em}.mw-parser-output .cs1-kern-left{padding-left:0.2em}.mw-parser-output .cs1-kern-right{padding-right:0.2em}.mw-parser-output .citation .mw-selflink{font-weight:inherit}@media screen{.mw-parser-output .cs1-format{font-size:95%}html.skin-theme-clientpref-night .mw-parser-output .cs1-maint{color:#18911f}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .cs1-maint{color:#18911f}}</style><cite id="CITEREFWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys1952" class="citation book cs1"><i>The Welding, Brazing and Soldering of Copper and its Alloys</i> (4th ed.). England: <a href="/w/index.php?title=Copper_Development_Association&action=edit&redlink=1" class="new" title="Copper Development Association (page does not exist)">Copper Development Association</a>. 1956 [1952]. p. 29. CDA Publication Nº47.</cite><span title="ctx_ver=Z39.88-2004&rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&rft.genre=book&rft.btitle=The+Welding%2C+Brazing+and+Soldering+of+Copper+and+its+Alloys&rft.place=England&rft.pages=29&rft.edition=4th&rft.pub=Copper+Development+Association&rft.date=1956&rfr_id=info%3Asid%2Fen.wikipedia.org%3AAutogenous+welding" class="Z3988"></span></span> </li> <li id="cite_note-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84-2"><span class="mw-cite-backlink">^ <a href="#cite_ref-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84_2-0"><sup><i><b>a</b></i></sup></a> <a href="#cite_ref-FOOTNOTEWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys195283–84_2-1"><sup><i><b>b</b></i></sup></a></span> <span class="reference-text"><a href="#CITEREFWelding,_Brazing_and_Soldering_of_Copper_and_its_Alloys1952">Welding, Brazing and Soldering of Copper and its Alloys (1952)</a>, pp. 83–84.</span> </li> <li id="cite_note-Roepke,_2009-3"><span class="mw-cite-backlink">^ <a href="#cite_ref-Roepke,_2009_3-0"><sup><i><b>a</b></i></sup></a> <a href="#cite_ref-Roepke,_2009_3-1"><sup><i><b>b</b></i></sup></a></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222"><cite id="CITEREFRoepke2009" class="citation journal cs1">Roepke, C (August 2009). <a rel="nofollow" class="external text" href="https://app.aws.org/wj/supplement/wj0809-159.pdf">"Hybrid Laser Arc Welding of HY-80 Steel"</a> <span class="cs1-format">(PDF)</span>. <i>Supplement to Weld. J</i>. <b>88</b>: 159–167.</cite><span title="ctx_ver=Z39.88-2004&rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&rft.genre=article&rft.jtitle=Supplement+to+Weld.+J.&rft.atitle=Hybrid+Laser+Arc+Welding+of+HY-80+Steel&rft.volume=88&rft.pages=159-167&rft.date=2009-08&rft.aulast=Roepke&rft.aufirst=C&rft_id=https%3A%2F%2Fapp.aws.org%2Fwj%2Fsupplement%2Fwj0809-159.pdf&rfr_id=info%3Asid%2Fen.wikipedia.org%3AAutogenous+welding" class="Z3988"></span></span> </li> </ol></div></div> <!-- NewPP limit report Parsed by mw‐web.codfw.main‐f69cdc8f6‐gbhlh Cached time: 20241124055742 Cache expiry: 2592000 Reduced expiry: false Complications: [vary‐revision‐sha1] CPU time usage: 0.192 seconds Real time usage: 0.270 seconds Preprocessor visited node count: 477/1000000 Post‐expand include size: 4798/2097152 bytes Template argument size: 922/2097152 bytes Highest expansion depth: 8/100 Expensive parser function count: 1/500 Unstrip recursion depth: 1/20 Unstrip post‐expand size: 9366/5000000 bytes Lua time usage: 0.121/10.000 seconds Lua memory usage: 4325710/52428800 bytes Number of Wikibase entities loaded: 0/400 --> <!-- Transclusion expansion time report (%,ms,calls,template) 100.00% 255.695 1 -total 50.21% 128.377 1 Template:Reflist 38.16% 97.570 1 Template:Cite_book 32.33% 82.660 1 Template:Short_description 16.84% 43.056 2 Template:Pagetype 15.73% 40.217 2 Template:Sfnp 10.36% 26.494 5 Template:Main_other 9.19% 23.497 1 Template:SDcat 3.53% 9.018 1 Template:Cite_journal 1.39% 3.544 1 Template:Harvid --> <!-- Saved in parser cache with key enwiki:pcache:idhash:55960563-0!canonical and timestamp 20241124055742 and revision id 1176535051. 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