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Chrome plating - Wikipedia

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class="vector-toc-link" href="#Thin_Dense_Chrome"> <div class="vector-toc-text"> <span class="vector-toc-numb">5.2</span> <span>Thin Dense Chrome</span> </div> </a> <ul id="toc-Thin_Dense_Chrome-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-Hard" class="vector-toc-list-item vector-toc-level-2"> <a class="vector-toc-link" href="#Hard"> <div class="vector-toc-text"> <span class="vector-toc-numb">5.3</span> <span>Hard</span> </div> </a> <ul id="toc-Hard-sublist" class="vector-toc-list"> </ul> </li> </ul> </li> <li id="toc-Automotive_use" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#Automotive_use"> <div class="vector-toc-text"> <span class="vector-toc-numb">6</span> <span>Automotive use</span> </div> </a> <ul id="toc-Automotive_use-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-Arms_use" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#Arms_use"> <div class="vector-toc-text"> <span class="vector-toc-numb">7</span> <span>Arms use</span> </div> </a> <ul id="toc-Arms_use-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-Health_and_environmental_concerns" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#Health_and_environmental_concerns"> <div class="vector-toc-text"> <span class="vector-toc-numb">8</span> <span>Health and environmental concerns</span> </div> </a> <ul id="toc-Health_and_environmental_concerns-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-Mechanism_of_chromium_electroplating" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#Mechanism_of_chromium_electroplating"> <div class="vector-toc-text"> <span class="vector-toc-numb">9</span> <span>Mechanism of chromium electroplating</span> </div> </a> <ul id="toc-Mechanism_of_chromium_electroplating-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-See_also" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#See_also"> <div class="vector-toc-text"> <span class="vector-toc-numb">10</span> <span>See also</span> </div> </a> <ul id="toc-See_also-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-References" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#References"> <div class="vector-toc-text"> <span class="vector-toc-numb">11</span> <span>References</span> </div> </a> <ul id="toc-References-sublist" class="vector-toc-list"> </ul> </li> <li id="toc-Further_reading" class="vector-toc-list-item vector-toc-level-1 vector-toc-list-item-expanded"> <a class="vector-toc-link" href="#Further_reading"> <div class="vector-toc-text"> <span class="vector-toc-numb">12</span> <span>Further reading</span> </div> </a> <ul id="toc-Further_reading-sublist" class="vector-toc-list"> </ul> </li> </ul> </div> </div> </nav> </div> </div> <div class="mw-content-container"> <main id="content" class="mw-body"> <header class="mw-body-header vector-page-titlebar"> <nav aria-label="Contents" class="vector-toc-landmark"> <div id="vector-page-titlebar-toc" class="vector-dropdown vector-page-titlebar-toc vector-button-flush-left" > <input type="checkbox" id="vector-page-titlebar-toc-checkbox" role="button" aria-haspopup="true" data-event-name="ui.dropdown-vector-page-titlebar-toc" class="vector-dropdown-checkbox " aria-label="Toggle the table of contents" > <label id="vector-page-titlebar-toc-label" for="vector-page-titlebar-toc-checkbox" class="vector-dropdown-label cdx-button cdx-button--fake-button cdx-button--fake-button--enabled cdx-button--weight-quiet cdx-button--icon-only " aria-hidden="true" ><span class="vector-icon mw-ui-icon-listBullet mw-ui-icon-wikimedia-listBullet"></span> <span class="vector-dropdown-label-text">Toggle the table of contents</span> </label> <div class="vector-dropdown-content"> <div id="vector-page-titlebar-toc-unpinned-container" class="vector-unpinned-container"> </div> </div> </div> </nav> <h1 id="firstHeading" class="firstHeading mw-first-heading"><span class="mw-page-title-main">Chrome plating</span></h1> <div id="p-lang-btn" class="vector-dropdown mw-portlet mw-portlet-lang" > <input type="checkbox" id="p-lang-btn-checkbox" role="button" aria-haspopup="true" data-event-name="ui.dropdown-p-lang-btn" class="vector-dropdown-checkbox mw-interlanguage-selector" aria-label="Go to an article in another language. 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mw-list-item"><a href="https://zh-min-nan.wikipedia.org/wiki/Khu-l%C3%B3%CD%98-muh_t%C5%8D%CD%98-kim" title="Khu-ló͘-muh tō͘-kim – Minnan" lang="nan" hreflang="nan" data-title="Khu-ló͘-muh tō͘-kim" data-language-autonym="閩南語 / Bân-lâm-gú" data-language-local-name="Minnan" class="interlanguage-link-target"><span>閩南語 / Bân-lâm-gú</span></a></li><li class="interlanguage-link interwiki-ca mw-list-item"><a href="https://ca.wikipedia.org/wiki/Cromatge" title="Cromatge – Catalan" lang="ca" hreflang="ca" data-title="Cromatge" data-language-autonym="Català" data-language-local-name="Catalan" class="interlanguage-link-target"><span>Català</span></a></li><li class="interlanguage-link interwiki-de mw-list-item"><a href="https://de.wikipedia.org/wiki/Chromelektrolyt" title="Chromelektrolyt – German" lang="de" hreflang="de" data-title="Chromelektrolyt" data-language-autonym="Deutsch" data-language-local-name="German" class="interlanguage-link-target"><span>Deutsch</span></a></li><li class="interlanguage-link interwiki-es mw-list-item"><a href="https://es.wikipedia.org/wiki/Cromado" title="Cromado – Spanish" lang="es" hreflang="es" data-title="Cromado" data-language-autonym="Español" data-language-local-name="Spanish" class="interlanguage-link-target"><span>Español</span></a></li><li class="interlanguage-link interwiki-fa mw-list-item"><a href="https://fa.wikipedia.org/wiki/%D8%A2%D8%A8%DA%A9%D8%A7%D8%B1%DB%8C_%DA%A9%D8%B1%D9%88%D9%85" title="آبکاری کروم – Persian" lang="fa" hreflang="fa" data-title="آبکاری کروم" data-language-autonym="فارسی" data-language-local-name="Persian" class="interlanguage-link-target"><span>فارسی</span></a></li><li class="interlanguage-link interwiki-fr mw-list-item"><a href="https://fr.wikipedia.org/wiki/Chromage" title="Chromage – French" lang="fr" hreflang="fr" data-title="Chromage" data-language-autonym="Français" data-language-local-name="French" class="interlanguage-link-target"><span>Français</span></a></li><li class="interlanguage-link interwiki-ga mw-list-item"><a href="https://ga.wikipedia.org/wiki/Pl%C3%A1t%C3%A1il_chr%C3%B3imiam" title="Plátáil chróimiam – Irish" lang="ga" hreflang="ga" data-title="Plátáil chróimiam" data-language-autonym="Gaeilge" data-language-local-name="Irish" class="interlanguage-link-target"><span>Gaeilge</span></a></li><li class="interlanguage-link interwiki-hy mw-list-item"><a href="https://hy.wikipedia.org/wiki/%D5%94%D6%80%D5%B8%D5%B4%D5%A1%D5%BA%D5%A1%D5%BF%D5%B8%D6%82%D5%B4" title="Քրոմապատում – Armenian" lang="hy" hreflang="hy" data-title="Քրոմապատում" data-language-autonym="Հայերեն" data-language-local-name="Armenian" class="interlanguage-link-target"><span>Հայերեն</span></a></li><li class="interlanguage-link interwiki-hr mw-list-item"><a href="https://hr.wikipedia.org/wiki/Kromiranje" title="Kromiranje – Croatian" lang="hr" hreflang="hr" data-title="Kromiranje" data-language-autonym="Hrvatski" data-language-local-name="Croatian" class="interlanguage-link-target"><span>Hrvatski</span></a></li><li class="interlanguage-link interwiki-id mw-list-item"><a href="https://id.wikipedia.org/wiki/Pelapisan_krom" title="Pelapisan krom – Indonesian" lang="id" hreflang="id" data-title="Pelapisan krom" data-language-autonym="Bahasa Indonesia" data-language-local-name="Indonesian" class="interlanguage-link-target"><span>Bahasa Indonesia</span></a></li><li class="interlanguage-link interwiki-it mw-list-item"><a href="https://it.wikipedia.org/wiki/Cromatura" title="Cromatura – Italian" lang="it" hreflang="it" data-title="Cromatura" data-language-autonym="Italiano" data-language-local-name="Italian" class="interlanguage-link-target"><span>Italiano</span></a></li><li class="interlanguage-link interwiki-kk mw-list-item"><a href="https://kk.wikipedia.org/wiki/%D0%A5%D1%80%D0%BE%D0%BC%D0%B4%D0%B0%D1%83" title="Хромдау – Kazakh" lang="kk" hreflang="kk" data-title="Хромдау" data-language-autonym="Қазақша" data-language-local-name="Kazakh" class="interlanguage-link-target"><span>Қазақша</span></a></li><li class="interlanguage-link interwiki-hu mw-list-item"><a href="https://hu.wikipedia.org/wiki/Kr%C3%B3moz%C3%A1s" title="Krómozás – Hungarian" lang="hu" hreflang="hu" data-title="Krómozás" data-language-autonym="Magyar" data-language-local-name="Hungarian" class="interlanguage-link-target"><span>Magyar</span></a></li><li class="interlanguage-link interwiki-nl badge-Q70894304 mw-list-item" title=""><a href="https://nl.wikipedia.org/wiki/Verchromen" title="Verchromen – Dutch" lang="nl" hreflang="nl" data-title="Verchromen" data-language-autonym="Nederlands" data-language-local-name="Dutch" class="interlanguage-link-target"><span>Nederlands</span></a></li><li class="interlanguage-link interwiki-pl mw-list-item"><a href="https://pl.wikipedia.org/wiki/Chromowanie" title="Chromowanie – Polish" lang="pl" hreflang="pl" data-title="Chromowanie" data-language-autonym="Polski" data-language-local-name="Polish" class="interlanguage-link-target"><span>Polski</span></a></li><li class="interlanguage-link interwiki-pt mw-list-item"><a href="https://pt.wikipedia.org/wiki/Cromagem" title="Cromagem – Portuguese" lang="pt" hreflang="pt" data-title="Cromagem" data-language-autonym="Português" data-language-local-name="Portuguese" class="interlanguage-link-target"><span>Português</span></a></li><li class="interlanguage-link interwiki-ro mw-list-item"><a href="https://ro.wikipedia.org/wiki/Cromare" title="Cromare – Romanian" lang="ro" hreflang="ro" data-title="Cromare" data-language-autonym="Română" data-language-local-name="Romanian" class="interlanguage-link-target"><span>Română</span></a></li><li class="interlanguage-link interwiki-ru mw-list-item"><a href="https://ru.wikipedia.org/wiki/%D0%A5%D1%80%D0%BE%D0%BC%D0%B8%D1%80%D0%BE%D0%B2%D0%B0%D0%BD%D0%B8%D0%B5" title="Хромирование – Russian" lang="ru" hreflang="ru" data-title="Хромирование" data-language-autonym="Русский" data-language-local-name="Russian" class="interlanguage-link-target"><span>Русский</span></a></li><li class="interlanguage-link interwiki-simple mw-list-item"><a href="https://simple.wikipedia.org/wiki/Chrome_plating" title="Chrome plating – Simple English" lang="en-simple" hreflang="en-simple" data-title="Chrome plating" data-language-autonym="Simple English" data-language-local-name="Simple English" class="interlanguage-link-target"><span>Simple English</span></a></li><li class="interlanguage-link interwiki-sk mw-list-item"><a href="https://sk.wikipedia.org/wiki/Chr%C3%B3movanie" title="Chrómovanie – Slovak" lang="sk" hreflang="sk" data-title="Chrómovanie" data-language-autonym="Slovenčina" data-language-local-name="Slovak" class="interlanguage-link-target"><span>Slovenčina</span></a></li><li class="interlanguage-link interwiki-sh mw-list-item"><a href="https://sh.wikipedia.org/wiki/Kromiranje" title="Kromiranje – Serbo-Croatian" lang="sh" hreflang="sh" data-title="Kromiranje" data-language-autonym="Srpskohrvatski / српскохрватски" data-language-local-name="Serbo-Croatian" class="interlanguage-link-target"><span>Srpskohrvatski / српскохрватски</span></a></li><li class="interlanguage-link interwiki-sv mw-list-item"><a href="https://sv.wikipedia.org/wiki/F%C3%B6rkromning" title="Förkromning – Swedish" lang="sv" hreflang="sv" data-title="Förkromning" data-language-autonym="Svenska" data-language-local-name="Swedish" class="interlanguage-link-target"><span>Svenska</span></a></li><li class="interlanguage-link interwiki-th mw-list-item"><a href="https://th.wikipedia.org/wiki/%E0%B9%82%E0%B8%84%E0%B8%A3%E0%B8%A1" title="โครม – Thai" lang="th" hreflang="th" data-title="โครม" data-language-autonym="ไทย" data-language-local-name="Thai" class="interlanguage-link-target"><span>ไทย</span></a></li><li class="interlanguage-link interwiki-tr mw-list-item"><a href="https://tr.wikipedia.org/wiki/Kromlama" title="Kromlama – Turkish" lang="tr" hreflang="tr" data-title="Kromlama" data-language-autonym="Türkçe" data-language-local-name="Turkish" class="interlanguage-link-target"><span>Türkçe</span></a></li><li class="interlanguage-link interwiki-uk mw-list-item"><a href="https://uk.wikipedia.org/wiki/%D0%A5%D1%80%D0%BE%D0%BC%D1%83%D0%B2%D0%B0%D0%BD%D0%BD%D1%8F" title="Хромування – Ukrainian" lang="uk" hreflang="uk" data-title="Хромування" data-language-autonym="Українська" data-language-local-name="Ukrainian" class="interlanguage-link-target"><span>Українська</span></a></li><li class="interlanguage-link interwiki-vi mw-list-item"><a href="https://vi.wikipedia.org/wiki/M%E1%BA%A1_chromi" title="Mạ chromi – Vietnamese" lang="vi" hreflang="vi" data-title="Mạ chromi" data-language-autonym="Tiếng Việt" data-language-local-name="Vietnamese" class="interlanguage-link-target"><span>Tiếng Việt</span></a></li> </ul> <div class="after-portlet after-portlet-lang"><span class="wb-langlinks-edit wb-langlinks-link"><a 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class="mw-content-ltr mw-parser-output" lang="en" dir="ltr"><div class="shortdescription nomobile noexcerpt noprint searchaux" style="display:none">Technique of electroplating</div> <style data-mw-deduplicate="TemplateStyles:r1236090951">.mw-parser-output .hatnote{font-style:italic}.mw-parser-output div.hatnote{padding-left:1.6em;margin-bottom:0.5em}.mw-parser-output .hatnote i{font-style:normal}.mw-parser-output .hatnote+link+.hatnote{margin-top:-0.5em}@media print{body.ns-0 .mw-parser-output .hatnote{display:none!important}}</style><div role="note" class="hatnote navigation-not-searchable">This article is about a chromium electroplating technique. For other uses, see <a href="/wiki/Chrome_(disambiguation)" class="mw-redirect mw-disambig" title="Chrome (disambiguation)">Chrome (disambiguation)</a>.</div> <link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1236090951"><div role="note" class="hatnote navigation-not-searchable">Not to be confused with <a href="/wiki/Chromate_conversion_coating" title="Chromate conversion coating">Chromate conversion coating</a>.</div> <figure class="mw-default-size" typeof="mw:File/Thumb"><a href="/wiki/File:Motorcycle_Reflections_bw_edit.jpg" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/e/e1/Motorcycle_Reflections_bw_edit.jpg/280px-Motorcycle_Reflections_bw_edit.jpg" decoding="async" width="280" height="210" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/e/e1/Motorcycle_Reflections_bw_edit.jpg/420px-Motorcycle_Reflections_bw_edit.jpg 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/e/e1/Motorcycle_Reflections_bw_edit.jpg/560px-Motorcycle_Reflections_bw_edit.jpg 2x" data-file-width="1600" data-file-height="1200" /></a><figcaption>Decorative chrome plating on a motorcycle</figcaption></figure> <p><b>Chrome plating</b> (less commonly <b>chromium plating</b>) is a technique of <a href="/wiki/Electroplating" title="Electroplating">electroplating</a> a thin layer of <a href="/wiki/Chromium" title="Chromium">chromium</a> onto a <a href="/wiki/Metal" title="Metal">metal</a> object. A chrome plated part is called <i>chrome</i>, or is said to have been <i>chromed</i>. The chromium layer can be decorative, provide <a href="/wiki/Corrosion" title="Corrosion">corrosion</a> resistance, facilitate cleaning, and increase surface hardness. Sometimes a less expensive substitute for chrome, such as nickel, may be used for aesthetic purposes. </p><p><a href="/wiki/Chromium_compounds" title="Chromium compounds">Chromium compounds</a> used in electroplating are <a href="/wiki/Chromium_toxicity" title="Chromium toxicity">toxic</a>. In most countries, their disposal is tightly regulated. Some fume suppressants used to control the emission of airborne chromium from plating baths are also toxic, making disposal even more difficult. </p> <meta property="mw:PageProp/toc" /> <div class="mw-heading mw-heading2"><h2 id="Process">Process</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=1" title="Edit section: Process"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>The preparation and chrome plating of a part typically includes some or all of these steps: </p> <ul><li><a href="/wiki/Surface_finishing#Mechanical_finishing" title="Surface finishing">Surface preparation</a></li> <li>Manual cleaning to remove dirt and surface impurities<sup id="cite_ref-Finishing_1-0" class="reference"><a href="#cite_note-Finishing-1"><span class="cite-bracket">&#91;</span>1<span class="cite-bracket">&#93;</span></a></sup></li> <li>Removal of remaining organic contaminants using emulsion cleaning, <a href="/wiki/Cleaning_agent#Alkaline" title="Cleaning agent">alkaline</a> cleaning, anodic electrocleaning, or <a href="/wiki/Solvent_degreasing#Spraying" title="Solvent degreasing">solvent cleaning</a> by immersion, spray, manual application, or <a href="/wiki/Vapor_degreasing" title="Vapor degreasing">vapor condensation</a><sup id="cite_ref-MIL-S-5002D_2-0" class="reference"><a href="#cite_note-MIL-S-5002D-2"><span class="cite-bracket">&#91;</span>2<span class="cite-bracket">&#93;</span></a></sup></li> <li>Rinsing</li> <li><a href="/wiki/Activation" title="Activation">Activation</a> or <a href="/wiki/Electroetching" title="Electroetching">electroetching</a></li> <li>Rinsing (not necessary if the activation and plating steps are done in the same bath)</li> <li>Immersion in the chrome plating bath, where the part is allowed to warm to solution temperature</li> <li>Application of plating current for the required time to attain the desired thickness</li> <li>Rinsing</li></ul> <p>There are many variations to this process, depending on the type of substrate being plated. Different substrates need different etching solutions, such as <a href="/wiki/Hydrochloric_acid" title="Hydrochloric acid">hydrochloric</a>, <a href="/wiki/Hydrofluoric_acid" title="Hydrofluoric acid">hydrofluoric</a>, and <a href="/wiki/Sulfuric_acid" title="Sulfuric acid">sulfuric acids</a>. <a href="/wiki/Ferric_chloride" class="mw-redirect" title="Ferric chloride">Ferric chloride</a> is also popular for the etching of <a href="/wiki/Nimonic" title="Nimonic">nimonic</a> alloys. Sometimes the component enters the chrome plating vat while electrically live. Sometimes the component has a conforming anode made from lead/tin or platinized titanium. A typical hard chrome vat plates at about 0.001 inches (25&#160;μm) per hour. </p><p>Some common industry specifications governing the chrome plating process are AMS 2460, AMS 2406, and MIL-STD-1501. </p> <div class="mw-heading mw-heading2"><h2 id="Hexavalent_chromium">Hexavalent chromium</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=2" title="Edit section: Hexavalent chromium"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p><i><a href="/wiki/Hexavalent_chromium" title="Hexavalent chromium">Hexavalent chromium</a> plating</i>, also known as <i>hex-chrome</i>, <i>Cr<sup>6+</sup></i>, and <i>chrome(VI)</i> plating, uses <a href="/wiki/Chromium_trioxide" title="Chromium trioxide">chromium trioxide</a> (CrO<sub>3</sub>, also known as chromic anhydride) as the main ingredient. Hexavalent chromium plating solution is used for both decorative and hard plating, as well as bright dipping of copper alloys, <a href="/wiki/Anodizing#Chromic_acid_(Type_I)" title="Anodizing">chromic acid anodizing</a>, and <a href="/wiki/Chromate_conversion_coating" title="Chromate conversion coating">chromate conversion coating</a>.<sup id="cite_ref-newmoa_3-0" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>A typical hexavalent chromium plating process is: </p> <ol><li>Activation bath</li> <li>Chromium bath</li> <li>Rinse</li> <li>Second rinse</li></ol> <p>The activation bath is typically a tank of chromic acid with a reverse current run through it. This etches the work-piece surface and removes any <a href="/wiki/Mill_scale" title="Mill scale">scale</a>. In some cases, the activation step is done in the chromium bath. The chromium bath is a mixture of chromium trioxide and <a href="/wiki/Sulfuric_acid" title="Sulfuric acid">sulfuric acid</a>, the ratio of which varies greatly between 75:1 to 250:1 by weight. This results in an extremely acidic bath (pH 0). The temperature and <a href="/wiki/Current_density" title="Current density">current density</a> in the bath affect the brightness and final coverage. For decorative coating the temperature ranges from 35 to 45&#160;°C (100 to 110&#160;°F), but for hard coating it ranges from 50 to 65&#160;°C (120 to 150&#160;°F). Temperature is also dependent on the current density, because a higher current density requires a higher temperature. Finally, the whole bath is agitated to keep the temperature steady and achieve a uniform deposition.<sup id="cite_ref-newmoa_3-1" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Disadvantages">Disadvantages</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=3" title="Edit section: Disadvantages"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>One functional disadvantage of hexavalent chromium plating is low cathode efficiency, which results in bad <a href="/wiki/Throwing_power" class="mw-redirect" title="Throwing power">throwing power</a>. This means it leaves a non-uniform coating, with more on edges and less in inside corners and holes. To overcome this problem the part may be over-plated and ground to size, or auxiliary anodes may be used around the hard-to-plate areas.<sup id="cite_ref-newmoa_3-2" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> Hexavalent chromium is also considerably more toxic than trivalent chromium, rendering it a major health risk both in manufacturing and disposal if not handled with care.<sup id="cite_ref-4" class="reference"><a href="#cite_note-4"><span class="cite-bracket">&#91;</span>4<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Trivalent_chromium">Trivalent chromium</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=4" title="Edit section: Trivalent chromium"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p><i>Trivalent chromium plating</i>, also known as <i>tri-chrome</i>, <i>Cr<sup>3+</sup></i>, and <i>chrome(III)</i> plating, uses <a href="/wiki/Chromium(III)_sulfate" title="Chromium(III) sulfate">chromium sulfate</a> or <a href="/wiki/Chromium_chloride" title="Chromium chloride">chromium chloride</a> as the main ingredient. Trivalent chromium plating is an alternative to hexavalent chromium in certain applications and thicknesses (e.g. decorative plating).<sup id="cite_ref-newmoa_3-3" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>A trivalent chromium plating process is similar to the hexavalent chromium plating process, except for the bath chemistry and anode composition. There are three main types of trivalent chromium bath configurations:<sup id="cite_ref-newmoa_3-4" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p> <ul><li>A chloride- or sulfate-based electrolyte bath using <a href="/wiki/Graphite" title="Graphite">graphite</a> or composite anodes, plus additives to prevent the <a href="/wiki/Oxidation" class="mw-redirect" title="Oxidation">oxidation</a> of trivalent chromium to the anodes.</li> <li>A sulfate-based bath that uses lead anodes surrounded by boxes filled with sulfuric acid (known as shielded anodes), which keeps the trivalent chromium from oxidizing at the anodes.</li> <li>A sulfate-based bath that uses insoluble catalytic anodes, which maintains an <a href="/wiki/Electrode_potential" title="Electrode potential">electrode potential</a> that prevents oxidation.</li></ul> <p>The trivalent chromium-plating process can plate the workpieces at a similar temperature, rate and hardness, as compared to hexavalent chromium. Plating thickness ranges from 5 to 50&#160;μin (0.13 to 1.27&#160;μm).<sup id="cite_ref-newmoa_3-5" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Advantages_and_disadvantages">Advantages and disadvantages</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=5" title="Edit section: Advantages and disadvantages"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>The functional advantages of trivalent chromium are higher cathode efficiency and better throwing power. Better throwing power means better production rates. Less energy is required because of the lower current densities required. The process is more robust than hexavalent chromium because it can withstand current interruptions.<sup id="cite_ref-newmoa_3-6" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>One of the disadvantages when the process was first introduced was that decorative customers disapproved of the color differences. Companies now use additives to adjust the color. In hard coating applications, the corrosion resistance of thicker coatings is not quite as good as it is with hexavalent chromium. The cost of the chemicals is greater, but this is usually offset by greater production rates and lower overhead costs. In general, the process must be controlled more closely than in hexavalent chromium plating, especially with respect to metallic impurities. This means processes that are hard to control, such as barrel plating, are much more difficult using a trivalent chromium bath.<sup id="cite_ref-newmoa_3-7" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Divalent_chromium">Divalent chromium</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=6" title="Edit section: Divalent chromium"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p><i>Divalent chromium plating</i> is done from liquids comprising Cr<sup>2+</sup> species. Such solutions were avoided prior to ca. 2020, because of air-sensitivity and <a href="/wiki/Hydrogen_evolution_reaction" title="Hydrogen evolution reaction">hydrogen evolution</a> from aqueous Cr<sup>2+</sup> solutions. In the 2020s, it was discovered that <a href="/wiki/Chromous_chloride" class="mw-redirect" title="Chromous chloride">chromous chloride</a> has ca. 4.0 M <a href="/wiki/Solubility" title="Solubility">solubility</a> in water at room temperature (i.e. with H<sub>2</sub>O:Cr molar ratio around 14:1), and such liquids behave like <a href="/wiki/Supersaturation" title="Supersaturation">supersaturated</a> electrolytes with a reduced propensity toward hydrogen evolution. The best quality bright deposits are produced at relatively high current density of 20 mA/cm<sup>2</sup>.<sup id="cite_ref-5" class="reference"><a href="#cite_note-5"><span class="cite-bracket">&#91;</span>5<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Types">Types</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=7" title="Edit section: Types"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <div class="mw-heading mw-heading3"><h3 id="Decorative">Decorative</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=8" title="Edit section: Decorative"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <figure class="mw-default-size" typeof="mw:File/Thumb"><a href="/wiki/File:Portfolio_MET_DP291203.jpg" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/4/41/Portfolio_MET_DP291203.jpg/220px-Portfolio_MET_DP291203.jpg" decoding="async" width="220" height="165" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/4/41/Portfolio_MET_DP291203.jpg/330px-Portfolio_MET_DP291203.jpg 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/4/41/Portfolio_MET_DP291203.jpg/440px-Portfolio_MET_DP291203.jpg 2x" data-file-width="3915" data-file-height="2932" /></a><figcaption><a href="/wiki/Art_Deco" title="Art Deco">Art Deco</a> portfolio with chrome-plated cover, ca 1925</figcaption></figure> <p><i><style data-mw-deduplicate="TemplateStyles:r1238216509">.mw-parser-output .vanchor>:target~.vanchor-text{background-color:#b1d2ff}@media screen{html.skin-theme-clientpref-night .mw-parser-output .vanchor>:target~.vanchor-text{background-color:#0f4dc9}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .vanchor>:target~.vanchor-text{background-color:#0f4dc9}}</style><span class="vanchor"><span id="Decorative_chrome"></span><span class="vanchor-text">Decorative chrome</span></span></i> is designed to be aesthetically pleasing and durable. Thicknesses range from 2 to 20&#160;μin (0.05 to 0.5&#160;μm), however, they are usually between 5 and 10&#160;μin (0.13 and 0.25&#160;μm). The chromium plating is usually applied over bright <a href="/wiki/Nickel_electroplating" title="Nickel electroplating">nickel plating</a>. Typical base materials include <a href="/wiki/Steel" title="Steel">steel</a>, <a href="/wiki/Aluminium" title="Aluminium">aluminium</a>, <a href="/wiki/Plastic" title="Plastic">plastic</a>, <a href="/wiki/Copper" title="Copper">copper</a> alloys, and zinc alloys.<sup id="cite_ref-newmoa_3-8" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> Decorative chrome plating is also very corrosion resistant and is often used on car parts, tools and kitchen utensils.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (April 2021)">citation needed</span></a></i>&#93;</sup> </p> <div class="mw-heading mw-heading3"><h3 id="Thin_Dense_Chrome">Thin Dense Chrome</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=9" title="Edit section: Thin Dense Chrome"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p><i>Thin dense chrome (TDC)</i> differs from decorative chrome.<sup id="cite_ref-6" class="reference"><a href="#cite_note-6"><span class="cite-bracket">&#91;</span>6<span class="cite-bracket">&#93;</span></a></sup> While decorative chrome is applied primarily for aesthetic purposes with thin layers that provide a shiny finish, TDC, such as <a href="/wiki/The_Armoloy_Corporation" title="The Armoloy Corporation">Armoloy</a>, focuses on enhancing surface performance. It delivers wear resistance, corrosion protection, and hardness without adding significant thickness. TDC also avoids the microcracking associated with decorative chrome, making it ideal for industrial applications where durability and friction reduction are necessary. Thin dense chrome is commonly used in precision tools, aerospace, medical, and food processing equipment. </p> <div class="mw-heading mw-heading3"><h3 id="Hard">Hard</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=10" title="Edit section: Hard"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <figure class="mw-default-size" typeof="mw:File/Thumb"><a href="/wiki/File:Hard_chrome_finish.png" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/d/d4/Hard_chrome_finish.png/170px-Hard_chrome_finish.png" decoding="async" width="170" height="196" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/d/d4/Hard_chrome_finish.png/255px-Hard_chrome_finish.png 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/d/d4/Hard_chrome_finish.png/340px-Hard_chrome_finish.png 2x" data-file-width="803" data-file-height="927" /></a><figcaption>Hard chrome plating</figcaption></figure> <p><i><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238216509"><span class="vanchor"><span id="Hard_chrome"></span><span class="vanchor-text">Hard chrome</span></span></i>, also known as <i><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238216509"><span class="vanchor"><span id="industrial_chrome"></span><span class="vanchor-text">industrial chrome</span></span></i> or <i><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238216509"><span class="vanchor"><span id="engineered_chrome"></span><span class="vanchor-text">engineered chrome</span></span></i>, is used to reduce friction, improve durability through abrasion tolerance and wear resistance in general, minimize <a href="/wiki/Galling" title="Galling">galling</a> or seizing of parts, expand chemical inertness to include a broader set of conditions (such as oxidation resistance), and bulking material for worn parts to restore their original dimensions.<sup id="cite_ref-7" class="reference"><a href="#cite_note-7"><span class="cite-bracket">&#91;</span>7<span class="cite-bracket">&#93;</span></a></sup> It is very hard, measuring between 65 and 69 <a href="/wiki/Rockwell_scale" title="Rockwell scale">HRC</a> (also based on the base metal's hardness). Hard chrome tends to be thicker than decorative chrome, with standard thicknesses in non-salvage applications ranging from 20 to 40 μm,<sup id="cite_ref-8" class="reference"><a href="#cite_note-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> but it can be an order of magnitude thicker for extreme wear resistance requirements, in such cases 100 μm or thicker provides optimal results. Unfortunately, such thicknesses emphasize the limitations of the process, which are overcome by plating extra thickness then grinding down and lapping to meet requirements, or to improve the overall aesthetics of the chromed piece.<sup id="cite_ref-newmoa_3-9" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> Increasing plating thickness amplifies surface defects and roughness in proportional severity, because hard chrome does not have a leveling effect.<sup id="cite_ref-9" class="reference"><a href="#cite_note-9"><span class="cite-bracket">&#91;</span>9<span class="cite-bracket">&#93;</span></a></sup> Pieces that are not ideally shaped in reference to electric field geometries (nearly every piece sent in for plating, except spheres and egg shaped objects) require even thicker plating to compensate for non-uniform deposition, and much of it is wasted when grinding the piece back to desired dimensions.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (April 2021)">citation needed</span></a></i>&#93;</sup> </p><p>Modern engineered coatings do not suffer such drawbacks, which often price hard chrome out due to labor costs alone. Hard chrome replacement technologies outperform hard chrome in wear resistance, corrosion resistance, and cost. Hardness up to 80 HRC is not extraordinary for such materials. Modern engineered coatings applied using <a href="/wiki/Thermal_spray" class="mw-redirect" title="Thermal spray">spray deposition</a> can form layers of uniform thickness that often require no further polishing or machining. These coatings are often composites of <a href="/wiki/Polymers" class="mw-redirect" title="Polymers">polymers</a>, metals, and ceramic powders or fibers as proprietary formulas protected by patents or as trade secrets, and thus are usually known by brand names.<sup id="cite_ref-10" class="reference"><a href="#cite_note-10"><span class="cite-bracket">&#91;</span>10<span class="cite-bracket">&#93;</span></a></sup> </p><p>Hard chromium plating is subject to different types of quality requirements depending on the application; for instance, the plating on hydraulic <a href="/wiki/Piston_rod" title="Piston rod">piston rods</a> are tested for corrosion resistance with a <a href="/wiki/Salt_spray_test" title="Salt spray test">salt spray test</a>.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (April 2021)">citation needed</span></a></i>&#93;</sup> </p> <div class="mw-heading mw-heading2"><h2 id="Automotive_use">Automotive use</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=11" title="Edit section: Automotive use"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1251242444">.mw-parser-output .ambox{border:1px solid #a2a9b1;border-left:10px solid #36c;background-color:#fbfbfb;box-sizing:border-box}.mw-parser-output .ambox+link+.ambox,.mw-parser-output .ambox+link+style+.ambox,.mw-parser-output .ambox+link+link+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+style+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+link+.ambox{margin-top:-1px}html body.mediawiki .mw-parser-output .ambox.mbox-small-left{margin:4px 1em 4px 0;overflow:hidden;width:238px;border-collapse:collapse;font-size:88%;line-height:1.25em}.mw-parser-output .ambox-speedy{border-left:10px solid #b32424;background-color:#fee7e6}.mw-parser-output .ambox-delete{border-left:10px solid #b32424}.mw-parser-output .ambox-content{border-left:10px solid #f28500}.mw-parser-output .ambox-style{border-left:10px solid #fc3}.mw-parser-output .ambox-move{border-left:10px solid #9932cc}.mw-parser-output .ambox-protection{border-left:10px solid #a2a9b1}.mw-parser-output .ambox .mbox-text{border:none;padding:0.25em 0.5em;width:100%}.mw-parser-output .ambox .mbox-image{border:none;padding:2px 0 2px 0.5em;text-align:center}.mw-parser-output .ambox .mbox-imageright{border:none;padding:2px 0.5em 2px 0;text-align:center}.mw-parser-output .ambox .mbox-empty-cell{border:none;padding:0;width:1px}.mw-parser-output .ambox .mbox-image-div{width:52px}@media(min-width:720px){.mw-parser-output .ambox{margin:0 10%}}@media print{body.ns-0 .mw-parser-output .ambox{display:none!important}}</style><table class="box-Unreferenced_section plainlinks metadata ambox ambox-content ambox-Unreferenced" role="presentation"><tbody><tr><td class="mbox-image"><div class="mbox-image-div"><span typeof="mw:File"><a href="/wiki/File:Question_book-new.svg" class="mw-file-description"><img alt="" src="//upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/50px-Question_book-new.svg.png" decoding="async" width="50" height="39" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/75px-Question_book-new.svg.png 1.5x, //upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/100px-Question_book-new.svg.png 2x" data-file-width="512" data-file-height="399" /></a></span></div></td><td class="mbox-text"><div class="mbox-text-span">This section <b>does not <a href="/wiki/Wikipedia:Citing_sources" title="Wikipedia:Citing sources">cite</a> any <a href="/wiki/Wikipedia:Verifiability" title="Wikipedia:Verifiability">sources</a></b>.<span class="hide-when-compact"> Please help <a href="/wiki/Special:EditPage/Chrome_plating" title="Special:EditPage/Chrome plating">improve this section</a> by <a href="/wiki/Help:Referencing_for_beginners" title="Help:Referencing for beginners">adding citations to reliable sources</a>. Unsourced material may be challenged and <a href="/wiki/Wikipedia:Verifiability#Burden_of_evidence" title="Wikipedia:Verifiability">removed</a>.</span> <span class="date-container"><i>(<span class="date">April 2021</span>)</i></span><span class="hide-when-compact"><i> (<small><a href="/wiki/Help:Maintenance_template_removal" title="Help:Maintenance template removal">Learn how and when to remove this message</a></small>)</i></span></div></td></tr></tbody></table> <p>Most bright decorative items affixed to cars are referred to as "chrome", meaning steel that has undergone several plating processes to protect it from weathering and moisture but the term passed on to cover any similar-looking shiny decorative auto parts, including silver plastic trim pieces in casual terminology. Triple plating is the most expensive and durable process, which involves plating the steel first with <a href="/wiki/Copper" title="Copper">copper</a> and then <a href="/wiki/Nickel" title="Nickel">nickel</a> before the chromium plating is applied. </p><p>Prior to the application of chrome in the 1920s, <a href="/wiki/Nickel_electroplating" title="Nickel electroplating">nickel electroplating</a> was used. In the short production run prior to the US entry into <a href="/wiki/World_War_II" title="World War II">World War II</a>, the government banned plating to save chromium and automobile manufacturers painted the decorative pieces in a complementary color. In the last years of the <a href="/wiki/Korean_War" title="Korean War">Korean War</a>, the US contemplated banning chrome in favor of several cheaper processes (such as plating with zinc and then coating with shiny plastic). </p><p>In 2007, a <a href="/wiki/Restriction_of_Hazardous_Substances_Directive" title="Restriction of Hazardous Substances Directive">Restriction of Hazardous Substances Directive</a> (RoHS) was issued banning several toxic substances for use in the automotive industry in Europe, including <a href="/wiki/Hexavalent_chromium" title="Hexavalent chromium">hexavalent chromium</a>, which is used in chrome plating. However, chrome plating is metal and contains no hexavalent chromium after it is rinsed, so chrome plating is not banned.<sup id="cite_ref-Auto_11-0" class="reference"><a href="#cite_note-Auto-11"><span class="cite-bracket">&#91;</span>11<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Arms_use">Arms use</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=12" title="Edit section: Arms use"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Chrome-lining protects the <a href="/wiki/Barrel_(firearms)" class="mw-redirect" title="Barrel (firearms)">barrel</a> or <a href="/wiki/Chamber_(weaponry)" class="mw-redirect" title="Chamber (weaponry)">chamber</a> of arms from corrosion and makes these parts also easier to clean, but this is not the main purpose for lining a barrel or chamber. Chrome-lining was introduced in machine guns to increase the wear resistance and service life of highly stressed arms parts like barrels and chambers, allowing more rounds to be fired before a barrel is worn and needs to be replaced. The end of the chamber, freebore and leade (the unrifled portion of the barrel just forward of the chamber), as well as the first few centimeters or few inches of rifling, in rifles are subject to very high temperatures—as the energy content of rifle propellants can exceed 3500 kJ/kg—and pressures that can exceed 380&#160;MPa (55,114&#160;psi). The propellant gases act similarly as the flame from a cutting torch, the gases heating up the metal to red-hot state and the velocity tearing away metal. Under slow fire conditions, the affected areas are able to cool sufficiently in between shots. Under sustained rapid fire or automatic/cyclic fire there is no time for the heat to dissipate. The heat and pressure effects exerted by the hot propellant gasses and friction by the projectile can quickly cause damage by washing away metal at the end of the chamber, freebore, leade and rifling. Hard chrome-lining protects the chamber, freebore, leade and rifling with a thin coat of wear resistant chrome. This significantly extends barrel life in arms that are fired for prolonged periods in full-auto or sustained rapid fire modes. Some arms manufacturers use <a href="/wiki/Stellite#Applications" title="Stellite">Stellite-lining alloy</a> as an alternative to hard chrome-lining to further increase the wear resistance and service life of highly stressed arms parts.<sup id="cite_ref-12" class="reference"><a href="#cite_note-12"><span class="cite-bracket">&#91;</span>12<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-13" class="reference"><a href="#cite_note-13"><span class="cite-bracket">&#91;</span>13<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Health_and_environmental_concerns">Health and environmental concerns</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=13" title="Edit section: Health and environmental concerns"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Hexavalent chromium is the most toxic form of chromium. In the U.S., the <a href="/wiki/United_States_Environmental_Protection_Agency" title="United States Environmental Protection Agency">Environmental Protection Agency</a> regulates it heavily. The EPA lists hexavalent chromium as a <a href="/wiki/Hazardous_air_pollutant" class="mw-redirect" title="Hazardous air pollutant">hazardous air pollutant</a> because it is a human <a href="/wiki/Carcinogen" title="Carcinogen">carcinogen</a>, a "priority pollutant" under the <a href="/wiki/Clean_Water_Act" title="Clean Water Act">Clean Water Act</a>, and a "hazardous constituent" under the <a href="/wiki/Resource_Conservation_and_Recovery_Act" title="Resource Conservation and Recovery Act">Resource Conservation and Recovery Act</a>. Due to its low cathodic efficiency and high solution <a href="/wiki/Viscosity" title="Viscosity">viscosity</a>, a toxic mist of water and hexavalent chromium is released from the bath. <a href="/wiki/Wet_scrubber" title="Wet scrubber">Wet scrubbers</a> are used to control these emissions. The liquid from the wet scrubbers is treated to <a href="/wiki/Precipitate" class="mw-redirect" title="Precipitate">precipitate</a> the chromium and remove it from the wastewater before it is discharged.<sup id="cite_ref-newmoa_3-10" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>Additional toxic waste created from hexavalent chromium baths include <a href="/wiki/Lead_chromate" class="mw-redirect" title="Lead chromate">lead chromates</a>, which form in the bath because <a href="/wiki/Lead" title="Lead">lead</a> anodes are used. <a href="/wiki/Barium" title="Barium">Barium</a> is also used to control the sulfate concentration, which leads to the formation of <a href="/wiki/Barium_sulfate" title="Barium sulfate">barium sulfate</a> (BaSO<sub>4</sub>).<sup id="cite_ref-newmoa_3-11" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>Trivalent chromium is intrinsically less toxic than hexavalent chromium. Because of the lower toxicity it is not regulated as strictly, which reduces <a href="/wiki/Overhead_cost" class="mw-redirect" title="Overhead cost">overhead costs</a>. Other health advantages include higher cathode efficiencies, which lead to less chromium air emissions; lower concentration levels, resulting in less chromium waste and anodes that do not decompose.<sup id="cite_ref-newmoa_3-12" class="reference"><a href="#cite_note-newmoa-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> </p><p>Maintaining a bath <a href="/wiki/Surface_tension" title="Surface tension">surface tension</a> less than 35 dyn/cm is necessary to prevent plating solution from becoming airborne when bubbles rise to the surface and pop. This requires a frequent cycle of treating the bath with a wetting agent fume suppressant and confirming the effect on surface tension.<sup id="cite_ref-14" class="reference"><a href="#cite_note-14"><span class="cite-bracket">&#91;</span>14<span class="cite-bracket">&#93;</span></a></sup> Usually, surface tension is measured with a <a href="/wiki/Stalagmometric_method" title="Stalagmometric method">stalagmometer</a> or <a href="/wiki/Tensiometer_(surface_tension)" title="Tensiometer (surface tension)">tensiometer</a>. This method is, however, tedious and suffers from inaccuracy (errors up to 22 dyn/cm have been reported), and is dependent on the user's experience and capabilities.<sup id="cite_ref-15" class="reference"><a href="#cite_note-15"><span class="cite-bracket">&#91;</span>15<span class="cite-bracket">&#93;</span></a></sup> </p><p>While they are effective for the control of toxic airborne chromium, many widely used wetting agent fume suppressants are toxic themselves because they contain <a href="/wiki/Perfluoroalkyl_substances" class="mw-redirect" title="Perfluoroalkyl substances">perfluoroalkyl substances</a> (PFAS), which are hazardous chemicals that can cause long-term health effects.<sup id="cite_ref-PFAS_16-0" class="reference"><a href="#cite_note-PFAS-16"><span class="cite-bracket">&#91;</span>16<span class="cite-bracket">&#93;</span></a></sup> This makes electroplating one of the jobs with the highest risk of occupational exposure to PFAS, but not as high as firefighters using fluorinated <a href="/wiki/Firefighting_foam#Synthetic_foams" title="Firefighting foam">aqueous film forming foams</a>.<sup id="cite_ref-RotanderKärrman2015_17-0" class="reference"><a href="#cite_note-RotanderKärrman2015-17"><span class="cite-bracket">&#91;</span>17<span class="cite-bracket">&#93;</span></a></sup> In addition to their detrimental effects on human health, PFAS are persistent pollutants that cause significant <a href="/wiki/Bioaccumulation" title="Bioaccumulation">bioaccumulation</a> and <a href="/wiki/Biomagnification" title="Biomagnification">biomagnification</a>, putting animals at the highest <a href="/wiki/Trophic_level" title="Trophic level">trophic level</a> at the highest risk for toxic effects.<sup id="cite_ref-Danish_18-0" class="reference"><a href="#cite_note-Danish-18"><span class="cite-bracket">&#91;</span>18<span class="cite-bracket">&#93;</span></a></sup> <sup id="cite_ref-Epa_19-0" class="reference"><a href="#cite_note-Epa-19"><span class="cite-bracket">&#91;</span>19<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Mechanism_of_chromium_electroplating">Mechanism of chromium electroplating</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=14" title="Edit section: Mechanism of chromium electroplating"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>It has been known for over a century, that chromium electroplating is relatively easy from (di)chromate solutions, but difficult from Cr<sup>3+</sup> solutions. Several theories have been proposed to explain this finding. </p><p>An earlier view suggested, that an active Cr<sup>3+</sup> species (perhaps, with a <a href="/wiki/Ligand" title="Ligand">ligand</a> rather than water) forms initially from electroreduced Cr<sup>6+</sup>.<sup id="cite_ref-20" class="reference"><a href="#cite_note-20"><span class="cite-bracket">&#91;</span>20<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-21" class="reference"><a href="#cite_note-21"><span class="cite-bracket">&#91;</span>21<span class="cite-bracket">&#93;</span></a></sup> This active Cr<sup>3+</sup> species can be reduced into metallic chromium relatively easy. However, the "active Cr<sup>3+</sup>" also undergoes within less than 1 second a transition into "inactive Cr<sup>3+</sup>", which is believed to be a polymeric hexa-aqua complex.<sup id="cite_ref-22" class="reference"><a href="#cite_note-22"><span class="cite-bracket">&#91;</span>22<span class="cite-bracket">&#93;</span></a></sup> Some complexes of Cr<sup>3+</sup> with ligand other than water can undergo relatively fast electroreduction to metallic chromium, and they are used in chromate-free chromium plating methods.<sup id="cite_ref-23" class="reference"><a href="#cite_note-23"><span class="cite-bracket">&#91;</span>23<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-24" class="reference"><a href="#cite_note-24"><span class="cite-bracket">&#91;</span>24<span class="cite-bracket">&#93;</span></a></sup> </p><p>A different school of thought suggests, that the main problem with chromium plating from Cr<sup>3+</sup> solution is <a href="/wiki/Hydrogen_evolution_reaction" title="Hydrogen evolution reaction">hydrogen evolution reaction</a> (HER), and the role of chromate is to scavenge H<sup>+</sup> ions in a reaction that competes with H<sub>2</sub> evolution: </p> <div class="center" style="width:auto; margin-left:auto; margin-right:auto;">Cr<sub>2</sub>O<sub>7</sub><sup>2-</sup> + 14H<sup>+</sup> + 6e<sup>-</sup> → 2Cr<sup>3+</sup> + 7H<sub>2</sub>O</div> <p>The shine of plated chrome depends on whether microscopic cracks in the plating are visible on the surface. The dull appearance of some chrome layers is due to continuous cracks that propagate through the whole plated metal layer, while bright deposits appear in the case of small microcracks that are confined to inner depth of the deposit. This HER side-reaction mechanism seems more acceptable by the electrochemistry community at present. Methods of plating chromium from Cr<sup>3+</sup> solutions that rely on reversed current pulses have been commercialized (allegedly, to reoxidize the H<sub>2</sub>).<sup id="cite_ref-patent_25-0" class="reference"><a href="#cite_note-patent-25"><span class="cite-bracket">&#91;</span>25<span class="cite-bracket">&#93;</span></a></sup> <sup id="cite_ref-Safety_26-0" class="reference"><a href="#cite_note-Safety-26"><span class="cite-bracket">&#91;</span>26<span class="cite-bracket">&#93;</span></a></sup> <sup id="cite_ref-Industry_27-0" class="reference"><a href="#cite_note-Industry-27"><span class="cite-bracket">&#91;</span>27<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="See_also">See also</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=15" title="Edit section: See also"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <ul><li><a href="/wiki/Stainless_steel" title="Stainless steel">Stainless steel</a></li> <li><a href="/wiki/Metal_toxicity" title="Metal toxicity">Metal toxicity</a></li></ul> <div class="mw-heading mw-heading2"><h2 id="References">References</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=16" title="Edit section: References"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1239543626">.mw-parser-output .reflist{margin-bottom:0.5em;list-style-type:decimal}@media screen{.mw-parser-output .reflist{font-size:90%}}.mw-parser-output .reflist .references{font-size:100%;margin-bottom:0;list-style-type:inherit}.mw-parser-output .reflist-columns-2{column-width:30em}.mw-parser-output .reflist-columns-3{column-width:25em}.mw-parser-output .reflist-columns{margin-top:0.3em}.mw-parser-output .reflist-columns ol{margin-top:0}.mw-parser-output .reflist-columns li{page-break-inside:avoid;break-inside:avoid-column}.mw-parser-output .reflist-upper-alpha{list-style-type:upper-alpha}.mw-parser-output .reflist-upper-roman{list-style-type:upper-roman}.mw-parser-output .reflist-lower-alpha{list-style-type:lower-alpha}.mw-parser-output .reflist-lower-greek{list-style-type:lower-greek}.mw-parser-output .reflist-lower-roman{list-style-type:lower-roman}</style><div class="reflist"> <div class="mw-references-wrap mw-references-columns"><ol class="references"> <li id="cite_note-Finishing-1"><span class="mw-cite-backlink"><b><a href="#cite_ref-Finishing_1-0">^</a></b></span> <span class="reference-text"><style data-mw-deduplicate="TemplateStyles:r1238218222">.mw-parser-output cite.citation{font-style:inherit;word-wrap:break-word}.mw-parser-output .citation q{quotes:"\"""\"""'""'"}.mw-parser-output .citation:target{background-color:rgba(0,127,255,0.133)}.mw-parser-output .id-lock-free.id-lock-free a{background:url("//upload.wikimedia.org/wikipedia/commons/6/65/Lock-green.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-limited.id-lock-limited a,.mw-parser-output .id-lock-registration.id-lock-registration a{background:url("//upload.wikimedia.org/wikipedia/commons/d/d6/Lock-gray-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-subscription.id-lock-subscription a{background:url("//upload.wikimedia.org/wikipedia/commons/a/aa/Lock-red-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .cs1-ws-icon a{background:url("//upload.wikimedia.org/wikipedia/commons/4/4c/Wikisource-logo.svg")right 0.1em center/12px no-repeat}body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-free a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-limited a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-registration a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-subscription a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .cs1-ws-icon a{background-size:contain;padding:0 1em 0 0}.mw-parser-output .cs1-code{color:inherit;background:inherit;border:none;padding:inherit}.mw-parser-output .cs1-hidden-error{display:none;color:var(--color-error,#d33)}.mw-parser-output .cs1-visible-error{color:var(--color-error,#d33)}.mw-parser-output .cs1-maint{display:none;color:#085;margin-left:0.3em}.mw-parser-output .cs1-kern-left{padding-left:0.2em}.mw-parser-output .cs1-kern-right{padding-right:0.2em}.mw-parser-output .citation .mw-selflink{font-weight:inherit}@media screen{.mw-parser-output .cs1-format{font-size:95%}html.skin-theme-clientpref-night .mw-parser-output .cs1-maint{color:#18911f}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .cs1-maint{color:#18911f}}</style><cite class="citation web cs1"><a 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Retrieved <span class="nowrap">2024-06-13</span></span>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&amp;rft.genre=unknown&amp;rft.jtitle=Occupational+Safety+and+Health+Administration&amp;rft.atitle=Hexavalent+Chromium+Safety&amp;rft_id=https%3A%2F%2Fwww.osha.gov%2Fchromium-vi&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AChrome+plating" class="Z3988"></span></span> </li> <li id="cite_note-Industry-27"><span class="mw-cite-backlink"><b><a href="#cite_ref-Industry_27-0">^</a></b></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222"><cite class="citation web cs1"><a rel="nofollow" class="external text" href="https://www.hardchrome.com/">"Industrial Hard Chrome Plating"</a>. <i>Hard Chrome Plating</i><span class="reference-accessdate">. Retrieved <span class="nowrap">2024-06-13</span></span>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&amp;rft.genre=unknown&amp;rft.jtitle=Hard+Chrome+Plating&amp;rft.atitle=Industrial+Hard+Chrome+Plating&amp;rft_id=https%3A%2F%2Fwww.hardchrome.com%2F&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AChrome+plating" class="Z3988"></span></span> </li> </ol></div></div> <div class="mw-heading mw-heading2"><h2 id="Further_reading">Further reading</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Chrome_plating&amp;action=edit&amp;section=17" title="Edit section: Further reading"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <ul><li><a href="/wiki/Society_of_Automotive_Engineers" class="mw-redirect" title="Society of Automotive Engineers">SAE</a> AMS 2406</li> <li>SAE AMS 2438</li> <li>SAE AMS 2460 - Plating, Chromium</li></ul> <div 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