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Thermal lance - Wikipedia
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searchaux" style="display:none">Thermal tool that cuts dense heavy materials</div> <style data-mw-deduplicate="TemplateStyles:r1257001546">.mw-parser-output .infobox-subbox{padding:0;border:none;margin:-3px;width:auto;min-width:100%;font-size:100%;clear:none;float:none;background-color:transparent}.mw-parser-output .infobox-3cols-child{margin:auto}.mw-parser-output .infobox .navbar{font-size:100%}@media screen{html.skin-theme-clientpref-night .mw-parser-output .infobox-full-data:not(.notheme)>div:not(.notheme)[style]{background:#1f1f23!important;color:#f8f9fa}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .infobox-full-data:not(.notheme) div:not(.notheme){background:#1f1f23!important;color:#f8f9fa}}@media(min-width:640px){body.skin--responsive .mw-parser-output .infobox-table{display:table!important}body.skin--responsive .mw-parser-output .infobox-table>caption{display:table-caption!important}body.skin--responsive .mw-parser-output .infobox-table>tbody{display:table-row-group}body.skin--responsive .mw-parser-output .infobox-table tr{display:table-row!important}body.skin--responsive .mw-parser-output .infobox-table th,body.skin--responsive .mw-parser-output .infobox-table td{padding-left:inherit;padding-right:inherit}}</style><table class="infobox"><caption class="infobox-title">Thermal lance</caption><tbody><tr><td colspan="2" class="infobox-image" style="border-bottom:1px #aaa solid;padding-top:0.4em;"><span typeof="mw:File"><a href="/wiki/File:Thermal_lance.2004-8-4.jpg" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/1/13/Thermal_lance.2004-8-4.jpg/300px-Thermal_lance.2004-8-4.jpg" decoding="async" width="300" height="227" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/1/13/Thermal_lance.2004-8-4.jpg/450px-Thermal_lance.2004-8-4.jpg 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/1/13/Thermal_lance.2004-8-4.jpg/600px-Thermal_lance.2004-8-4.jpg 2x" data-file-width="1026" data-file-height="777" /></a></span><div class="infobox-caption" style="padding:0.35em 0.35em 0.25em;line-height:1.25em;">Thermal lance cutting a railroad bridge to prepare for replacement</div></td></tr><tr><th scope="row" class="infobox-label" style="white-space:nowrap;padding-right:0.65em;">Other names</th><td class="infobox-data" style="line-height:1.3em;"><style data-mw-deduplicate="TemplateStyles:r1126788409">.mw-parser-output .plainlist ol,.mw-parser-output .plainlist ul{line-height:inherit;list-style:none;margin:0;padding:0}.mw-parser-output .plainlist ol li,.mw-parser-output .plainlist ul li{margin-bottom:0}</style><div class="plainlist"><ul><li> <ul><li>thermic lance</li> <li>oxygen lance</li> <li>burning bar</li></ul></li></ul></div> </td></tr><tr><th scope="row" class="infobox-label" style="white-space:nowrap;padding-right:0.65em;">Uses</th><td class="infobox-data" style="line-height:1.3em;">cutting, heavy demolition</td></tr></tbody></table> <p>A <b>thermal lance</b>, <b>thermic lance</b>, <b>oxygen lance</b>, or <b>burning bar</b> is a <a href="/wiki/Tool" title="Tool">tool</a> that heats and melts <a href="/wiki/Steel" title="Steel">steel</a> in the presence of pressurized <a href="/wiki/Oxygen" title="Oxygen">oxygen</a> to create very high temperatures for cutting. It consists of a long steel tube packed with <a href="/wiki/Alloy_steel" title="Alloy steel">alloy steel</a> rods, which serve as fuel; these are sometimes mixed with <a href="/wiki/Aluminum" class="mw-redirect" title="Aluminum">aluminum</a> rods to increase the heat output. </p> <meta property="mw:PageProp/toc" /> <div class="mw-heading mw-heading2"><h2 id="Operation">Operation</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=1" title="Edit section: Operation"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <figure class="mw-default-size" typeof="mw:File/Thumb"><a href="/wiki/File:Thermic_lance_principle.svg" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/a/a9/Thermic_lance_principle.svg/330px-Thermic_lance_principle.svg.png" decoding="async" width="330" height="220" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/a/a9/Thermic_lance_principle.svg/495px-Thermic_lance_principle.svg.png 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/a/a9/Thermic_lance_principle.svg/660px-Thermic_lance_principle.svg.png 2x" data-file-width="512" data-file-height="341" /></a><figcaption>Simplified principle and graph of temperature (<i>T</i>) vs distance from the reacting tip (<i>d</i>) of a thermal lance<sup id="cite_ref-1" class="reference"><a href="#cite_note-1"><span class="cite-bracket">[</span>1<span class="cite-bracket">]</span></a></sup> </figcaption></figure> <p>One end of the tube is placed in a holder and oxygen is fed through the tube. The far end of the tube is pre-heated and lit by an <a href="/wiki/Oxy-fuel_welding_and_cutting" title="Oxy-fuel welding and cutting">oxyacetylene</a> torch. An intense stream of burning steel is produced at the working end and can be used to cut rapidly through thick materials, including <a href="/wiki/Steel" title="Steel">steel</a> and <a href="/wiki/Concrete" title="Concrete">concrete</a>.<sup id="cite_ref-2" class="reference"><a href="#cite_note-2"><span class="cite-bracket">[</span>2<span class="cite-bracket">]</span></a></sup> The tube is consumed by the process within a few minutes. </p> <div class="mw-heading mw-heading3"><h3 id="Applications">Applications</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=2" title="Edit section: Applications"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Often used as a heavy duty demolition tool, the thermic lance is also used to remove seized axles of heavy machinery without damaging the bearings or axle housing. This technique is often used on the pins and axles of large equipment such as cranes, ships, bridges, and sluice-gates. In addition, thermal lancing is used to clean the bottom of steel furnace pots, which accumulate a skull layer of slag and iron during operation.<sup id="cite_ref-3" class="reference"><a href="#cite_note-3"><span class="cite-bracket">[</span>3<span class="cite-bracket">]</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Principle_of_operation">Principle of operation</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=3" title="Edit section: Principle of operation"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1236090951">.mw-parser-output .hatnote{font-style:italic}.mw-parser-output div.hatnote{padding-left:1.6em;margin-bottom:0.5em}.mw-parser-output .hatnote i{font-style:normal}.mw-parser-output .hatnote+link+.hatnote{margin-top:-0.5em}@media print{body.ns-0 .mw-parser-output .hatnote{display:none!important}}</style><div role="note" class="hatnote navigation-not-searchable">See also: <a href="/wiki/Melting-point_depression" title="Melting-point depression">Melting-point depression</a></div> <p>Steel, in the form of <a href="/wiki/Steel_wool" title="Steel wool">steel wool</a>, can burn at atmospheric (20%) concentrations of oxygen because it has a high surface area-to-mass ratio and relatively low mass, which prevents the heat from being dissipated in the bulk of the material.<sup id="cite_ref-4" class="reference"><a href="#cite_note-4"><span class="cite-bracket">[</span>4<span class="cite-bracket">]</span></a></sup> When the oxygen concentration is increased, steel wool will burn faster.<sup id="cite_ref-5" class="reference"><a href="#cite_note-5"><span class="cite-bracket">[</span>5<span class="cite-bracket">]</span></a></sup> Burning steel wool is simply the rapid oxidation of iron into <span class="chemf nowrap"><a href="/wiki/Iron(III)_oxide" title="Iron(III) oxide">Fe<span class="nowrap"><span style="display:inline-block;margin-bottom:-0.3em;vertical-align:-0.4em;line-height:1em;font-size:80%;text-align:left"><sup style="font-size:inherit;line-height:inherit;vertical-align:baseline"></sup><br /><sub style="font-size:inherit;line-height:inherit;vertical-align:baseline">2</sub></span></span>O<span class="nowrap"><span style="display:inline-block;margin-bottom:-0.3em;vertical-align:-0.4em;line-height:1em;font-size:80%;text-align:left"><sup style="font-size:inherit;line-height:inherit;vertical-align:baseline"></sup><br /><sub style="font-size:inherit;line-height:inherit;vertical-align:baseline">3</sub></span></span></a></span>; the thermal lance uses steel in the form of rods rather than wool, the rods will burn with a sufficiently high supply of concentrated oxygen. </p><p>The temperature at which a thermal lance operates varies depending on the environment.<sup id="cite_ref-6" class="reference"><a href="#cite_note-6"><span class="cite-bracket">[</span>6<span class="cite-bracket">]</span></a></sup> Some estimates put the maximum temperature at 4,500 °C (8,130 °F),<sup id="cite_ref-7" class="reference"><a href="#cite_note-7"><span class="cite-bracket">[</span>7<span class="cite-bracket">]</span></a></sup> while others calculate it to be 2,730 °C (4,950 °F).<sup id="cite_ref-8" class="reference"><a href="#cite_note-8"><span class="cite-bracket">[</span>8<span class="cite-bracket">]</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Alternative_fuels">Alternative fuels</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=4" title="Edit section: Alternative fuels"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Thermal lances have been constructed for demonstration using foodstuffs (including bacon and dried spaghetti) as the fuel instead of steel rods; a supply of pure oxygen is more important to drive rapid oxidation than the fuel being burned.<sup id="cite_ref-9" class="reference"><a href="#cite_note-9"><span class="cite-bracket">[</span>9<span class="cite-bracket">]</span></a></sup><sup id="cite_ref-10" class="reference"><a href="#cite_note-10"><span class="cite-bracket">[</span>10<span class="cite-bracket">]</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="History">History</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=5" title="Edit section: History"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Leo Malcher filed for a patent in 1922 entitled "Process of attacking compact mineral material, noncombustible in oxygen". The patent uses "a suitable disintegrating flux to act upon the material at the point where it is desired to attack it ... the fuel employed in the example to be described is metallic iron, and is arranged in the form of two concentric pipes". The annulus between the two pipes was filled with a flux (sodium carbonate borax and sodium chloride in equal proportions) and oxygen was supplied through the inner tube.<sup id="cite_ref-11" class="reference"><a href="#cite_note-11"><span class="cite-bracket">[</span>11<span class="cite-bracket">]</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="See_also">See also</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=6" title="Edit section: See also"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <ul><li><a href="/wiki/Thermite" title="Thermite">Thermite</a> – Pyrotechnic composition of metal powder, which serves as fuel, and metal oxide</li></ul> <div class="mw-heading mw-heading2"><h2 id="References">References</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Thermal_lance&action=edit&section=7" title="Edit section: References"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1239543626">.mw-parser-output .reflist{margin-bottom:0.5em;list-style-type:decimal}@media screen{.mw-parser-output .reflist{font-size:90%}}.mw-parser-output .reflist .references{font-size:100%;margin-bottom:0;list-style-type:inherit}.mw-parser-output .reflist-columns-2{column-width:30em}.mw-parser-output .reflist-columns-3{column-width:25em}.mw-parser-output .reflist-columns{margin-top:0.3em}.mw-parser-output .reflist-columns ol{margin-top:0}.mw-parser-output .reflist-columns li{page-break-inside:avoid;break-inside:avoid-column}.mw-parser-output .reflist-upper-alpha{list-style-type:upper-alpha}.mw-parser-output .reflist-upper-roman{list-style-type:upper-roman}.mw-parser-output .reflist-lower-alpha{list-style-type:lower-alpha}.mw-parser-output .reflist-lower-greek{list-style-type:lower-greek}.mw-parser-output .reflist-lower-roman{list-style-type:lower-roman}</style><div class="reflist"> <div class="mw-references-wrap mw-references-columns"><ol class="references"> <li id="cite_note-1"><span class="mw-cite-backlink"><b><a href="#cite_ref-1">^</a></b></span> <span class="reference-text"><style data-mw-deduplicate="TemplateStyles:r1238218222">.mw-parser-output cite.citation{font-style:inherit;word-wrap:break-word}.mw-parser-output .citation q{quotes:"\"""\"""'""'"}.mw-parser-output .citation:target{background-color:rgba(0,127,255,0.133)}.mw-parser-output .id-lock-free.id-lock-free a{background:url("//upload.wikimedia.org/wikipedia/commons/6/65/Lock-green.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-limited.id-lock-limited a,.mw-parser-output .id-lock-registration.id-lock-registration a{background:url("//upload.wikimedia.org/wikipedia/commons/d/d6/Lock-gray-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-subscription.id-lock-subscription a{background:url("//upload.wikimedia.org/wikipedia/commons/a/aa/Lock-red-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .cs1-ws-icon a{background:url("//upload.wikimedia.org/wikipedia/commons/4/4c/Wikisource-logo.svg")right 0.1em center/12px no-repeat}body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-free a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-limited a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-registration a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-subscription a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .cs1-ws-icon a{background-size:contain;padding:0 1em 0 0}.mw-parser-output .cs1-code{color:inherit;background:inherit;border:none;padding:inherit}.mw-parser-output .cs1-hidden-error{display:none;color:var(--color-error,#d33)}.mw-parser-output .cs1-visible-error{color:var(--color-error,#d33)}.mw-parser-output .cs1-maint{display:none;color:#085;margin-left:0.3em}.mw-parser-output .cs1-kern-left{padding-left:0.2em}.mw-parser-output .cs1-kern-right{padding-right:0.2em}.mw-parser-output .citation .mw-selflink{font-weight:inherit}@media screen{.mw-parser-output .cs1-format{font-size:95%}html.skin-theme-clientpref-night .mw-parser-output .cs1-maint{color:#18911f}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .cs1-maint{color:#18911f}}</style><cite id="CITEREFMartí-RossellóRayLiLue2021" class="citation journal cs1">Martí-Rosselló, T.; Ray, P.; Li, J.; Lue, L. 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font-style: italic;"><a href="https://commons.wikimedia.org/wiki/Category:Thermal_lances" class="extiw" title="commons:Category:Thermal lances">Thermal lances</a></span>.</div></div> </div> <ul><li><span><a rel="nofollow" class="external text" href="https://patents.google.com/patent/US3921542">U.S. patent 3,921,542</a></span> (oxygen-supplied thermic lance, invented by Ernst Brandenberger)</li> <li><span><a rel="nofollow" class="external text" href="https://patents.google.com/patent/US3460223">U.S. patent 3,460,223</a></span> (device for fixing holes by method of smelting, especially into buildings, invented by Berczes et al.)</li></ul> <!-- NewPP limit report Parsed by mw‐web.codfw.main‐f69cdc8f6‐c5gcc Cached time: 20241122141241 Cache expiry: 2592000 Reduced expiry: false Complications: [vary‐revision‐sha1, show‐toc] CPU time usage: 0.544 seconds Real time usage: 0.685 seconds Preprocessor visited node count: 2042/1000000 Post‐expand include size: 35977/2097152 bytes Template argument size: 3454/2097152 bytes Highest expansion depth: 15/100 Expensive parser function count: 2/500 Unstrip recursion depth: 1/20 Unstrip post‐expand size: 40485/5000000 bytes Lua time usage: 0.385/10.000 seconds Lua memory usage: 22249882/52428800 bytes Number of Wikibase entities loaded: 0/400 --> <!-- Transclusion expansion time report (%,ms,calls,template) 100.00% 632.029 1 -total 29.76% 188.095 1 Template:Reflist 22.86% 144.469 1 Template:Annotated_link 17.75% 112.167 2 Template:Cite_journal 13.96% 88.256 1 Template:Short_description 10.74% 67.872 1 Template:Commons_category 10.38% 65.610 1 Template:Sister_project 10.05% 63.512 1 Template:Side_box 9.96% 62.926 2 Template:Pagetype 8.25% 52.129 1 Template:Infobox_tool --> <!-- Saved in parser cache with key enwiki:pcache:idhash:411244-0!canonical and timestamp 20241122141241 and revision id 1217086489. 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