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Can the automotive industry scale fast enough? | McKinsey
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For that to happen, two imperatives need attention now." name="twitter:description"/><meta content="Article" property="contenttype" name="contenttype"/><meta content="https://www.mckinsey.com/~/media/mckinsey/industries/automotive%20and%20assembly/our%20insights/can%20the%20automotive%20industry%20scale%20fast%20enough/qweb_mobility_1536x1536th.jpg?mw=677&car=42:25" name="twitter:image"/><meta content="Can the automotive industry scale fast enough?" name="twitter:image:alt"/><meta content="public" name="accesslevel"/><meta content="false" name="excludefromclientlink"/><meta content="McKinsey Quarterly" name="articlesource"/><meta content="article" name="articletype"/><meta content="Russell Hensley | Kevin Laczkowski | Timo Moller | Dennis Schwedhelm" name="authors-name"/><meta content="2022-05-12T00:00:00Z" name="itemdate"/><meta content="Automotive & Assembly | Article | McKinsey Quarterly | May 12, 2022" name="searchresults-tags"/><script type="application/ld+json">{"@context":"https://schema.org","@type":"Article","url":"https://www.mckinsey.com","publisher":{"@type":"Organization","name":"McKinsey & Company","logo":{"@type":"ImageObject","url":"https://www.mckinsey.com/~/media/Thumbnails/Mck_Logo"}},"mainEntityOfPage":{"@type":"WebPage","@id":"https://www.mckinsey.com/industries/automotive-and-assembly/our-insights/can-the-automotive-industry-scale-fast-enough"},"datePublished":"2022-05-12T00:00:00Z","dateCreated":"2022-05-09T15:30:24Z","dateModified":"2022-05-12T00:00:00Z","heading":"Can the automotive industry scale fast enough?","image":"https://www.mckinsey.com/~/media/mckinsey/industries/automotive%20and%20assembly/our%20insights/can%20the%20automotive%20industry%20scale%20fast%20enough/qweb_mobility_1536x1536th.jpg","description":"The rapidly increasing uptake of electric vehicles could transform the automotive ecosystem and promote even greater innovations. 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data-component="mdc-c-description" class="mdc-c-description___SrnQP_8032924 mdc-u-ts-8 FullHero_mck-c-full-hero__date__jb4gN"><div><time datetime="2022-05-12T00:00:00Z">May 12, 2022</time> | Article</div></div></div><div><button data-component="mdc-c-button" aria-label="" type="button" id="button_id" class="mdc-c-button___U4iY2_8032924 mdc-c-button--ghost mdc-c-button--size-medium FullHero_mck-c-full-hero__arrow__jtXdj" data-click-track="true" data-layer-event-prefix="UI Item" data-layer-action="click" data-layer-category="article" data-layer-text="skip article header section" data-layer-region="full hero"><span data-component="mdc-c-icon" class="mdc-c-icon___oi7ef_8032924 mdc-c-icon--size-xl___3BEee_8032924 mck-arrow-down-icon"></span></button></div></div></div></div></div></div></div></div><div class="mck-o-container"><div class="mck-o-container--wrapped mck-o-container--mobile-spacing mdc-u-grid mdc-u-grid-gutter-xxl"><section data-layer-region="article-body-header" class="mdc-u-grid mdc-u-grid-col-md-12 mck-u-animation-blur-in-400 byline-share-container"><div class="mdc-u-grid-col-md-start-2 mdc-u-grid-col-md-end-8 mdc-u-grid-col-lg-start-3 mdc-u-grid-col-lg-end-8 mdc-u-ts-9"><span> </span><span class="AuthorsByLine_mck-c-authors-byline__author__XdrlD"><span class="AuthorsByLine_mck-c-authors-byline__no-wrap__Ced0j"><a data-component="mdc-c-link" href="/our-people/russell-hensley" class="mdc-c-link-inline___7DRrt_8032924 mdc-c-link-inline--secondary___YKoOK_8032924"><span class="mdc-c-link__label___Pfqtd_8032924">Russell Hensley</span></a> </span></span><span class="AuthorsByLine_mck-c-authors-byline__author__XdrlD"><span class="AuthorsByLine_mck-c-authors-byline__no-wrap__Ced0j"><a data-component="mdc-c-link" href="/our-people/kevin-laczkowski" class="mdc-c-link-inline___7DRrt_8032924 mdc-c-link-inline--secondary___YKoOK_8032924"><span class="mdc-c-link__label___Pfqtd_8032924">Kevin Laczkowski</span></a> </span></span><span class="AuthorsByLine_mck-c-authors-byline__author__XdrlD"><span class="AuthorsByLine_mck-c-authors-byline__no-wrap__Ced0j"><a data-component="mdc-c-link" href="/our-people/timo-moller" class="mdc-c-link-inline___7DRrt_8032924 mdc-c-link-inline--secondary___YKoOK_8032924"><span class="mdc-c-link__label___Pfqtd_8032924">Timo Möller</span></a><span> </span></span></span><span class="AuthorsByLine_mck-c-authors-byline__author__XdrlD"><span class="AuthorsByLine_mck-c-authors-byline__no-wrap__Ced0j"><a data-component="mdc-c-link" href="/our-people/dennis-schwedhelm" class="mdc-c-link-inline___7DRrt_8032924 mdc-c-link-inline--secondary___YKoOK_8032924"><span class="mdc-c-link__label___Pfqtd_8032924">Dennis Schwedhelm</span></a></span></span></div><div class="mdc-u-grid-col-md-start-8 mdc-u-grid-col-md-end-12 mdc-u-grid-col-lg-start-8 mdc-u-grid-col-lg-end-11 ArticleContent_mck-c-article-content__share-tools__kWRRw"></div></section><section class="mdc-u-grid mdc-u-grid-col-md-12 mck-u-animation-blur-in-400"><div class="mdc-u-grid-col-md-start-2 mdc-u-grid-col-md-end-12 mdc-u-grid-col-lg-start-3 mdc-u-grid-col-lg-end-11"><div data-component="mdc-c-description" class="mdc-c-description___SrnQP_8032924 mdc-u-ts-5"><div class="mck-u-links-inline">The rapidly increasing uptake of electric vehicles could transform the automotive ecosystem and promote even greater innovations. For that to happen, two imperatives need attention now.</div></div></div></section><main data-layer-region="article-body" class="mdc-u-grid mdc-u-grid-gutter-xxl"><div class="mdc-u-grid mdc-u-grid-col-1 mdc-u-grid-col-md-12"><div class="mdc-u-grid-col-md-start-2 mdc-u-grid-col-md-end-12 mdc-u-grid-col-lg-start-3 mdc-u-grid-col-lg-end-11"><div class="mdc-o-content-body mck-u-dropcap"><br/> <div data-component="mdc-c-module-wrapper" data-module-theme="default" data-module-background="transparent" data-module-category="" class="DownloadsSidebar_mck-c-downloads-sidebar__iFmyt mck-o-xs-right-span"><div data-layer-region="downloads-right-rail"><h3 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 mdc-c-heading--title___5qyOB_8032924 mdc-c-heading--border___K8dj3_8032924"></h3><div><div data-component="mdc-c-link-container" class="mdc-c-link-container___xefGu_8032924"><a data-component="mdc-c-link" href="#/download/%2F~%2Fmedia%2Fmckinsey%2Findustries%2Fautomotive%20and%20assembly%2Four%20insights%2Fcan%20the%20automotive%20industry%20scale%20fast%20enough%2Fcan-the-automotive-industry-scale-fast-enough.pdf%3FshouldIndex%3Dfalse" class="DownloadsSidebar_mck-c-downloads-sidebar__download-link__fPqFQ mdc-c-link___lBbY1_8032924" target="_self" data-layer-event-prefix="Download Link" data-layer-action="click" data-layer-report-type="" data-layer-file-name="can-the-automotive-industry-scale-fast-enough" data-layer-report-name="can-the-automotive-industry-scale-fast-enough>"><span data-component="mdc-c-icon" class="mdc-c-icon___oi7ef_8032924 mdc-c-icon--size-md___yi5fA_8032924 mck-download-icon"></span><span class="mdc-c-link__label___Pfqtd_8032924"> (7 pages)</span></a></div></div></div></div> <p><strong>The automotive sector</strong> is on the cusp of changes not seen since the Model T Ford rolled off the production line in the early 1900s, as new regulations, technologies, and consumer preferences transform its products and business models. Both traditional OEMs and new start-ups are spending more to address these trends: since 2010, intrigued investors have funneled $280 billion into innovative automotive hardware and software solutions. Almost half of this investment, about $115 billion to $120 billion, has gone to electric vehicles (EVs).</p> <!-- --> <p>Capital markets have rewarded this influx. With a weighted average total shareholder returns (TSR) of 79 percent from March 2020 through January 2022, traditional OEMs and component suppliers outperformed companies in many other thriving sectors, including high tech and chemicals. The results were even more impressive for the relatively new kids on the block, such as NIO, Tesla, and other EV start-ups, whose weighted average TSR of 278 percent topped the list.</p> <p>The industry has typically relied on <a href="/industries/automotive-and-assembly/our-insights/ice-businesses-navigating-the-energy-transition-trend-within-mobility">sales of traditional vehicles with internal-combustion engines (ICE)</a> for much of its growth. But overall vehicle sales are projected to increase at a modest 2 percent CAGR through 2025 and might even decline over the balance of the decade. But the industry’s TSR remains high because of optimism about increasing revenue from other sources, including those related to new technologies and services. EVs, which now represent a small portion of vehicles sold, are at a tipping point and are responsible for much of the enthusiasm within capital markets. In the second half of 2020, <a href="/industries/automotive-and-assembly/our-insights/why-the-automotive-future-is-electric">sales and penetration of passenger EVs accelerated in major markets</a> despite the economic crisis caused by the COVID-19 pandemic. McKinsey projects that worldwide demand for EVs will grow sixfold from 2021 through 2030, with annual unit sales going from 6.5 million to roughly 40 million over that period.<span class="FootNote_footnote-holder__tjRqy"><a aria-label="footnote" href="javascript:void(0);" class="FootNote_footnote-wrapper__AIRwL undefined FootNote_bottom__9aoSL FootNote_inactive__VZfCp" aria-describedby="129cc562-6ed7-4ba4-ab4e-04fecf675ded"><sup class="FootNote_footnotesup__e73z_">1</sup><span class="FootNote_notch-wrapper__b_5NS"><span class="FootNote_notch__omKtY"></span></span><span class="FootNote_tooltip__QtrbA mdc-u-mt-2"><span class="FootNote_footnote-content__r2OVl"><span id="129cc562-6ed7-4ba4-ab4e-04fecf675ded" aria-hidden="true" data-module-theme="light" class="FootNote_footnote-text__VjKgO mck-u-links-inline">This figure includes battery, fuel-cell, and plug-in hybrid EVs.</span></span></span></a></span></p> <p>These optimistic projections for EVs come with some big caveats, however. While consumer demand appears clear, the automotive ecosystem must quickly address three major constraints before EV production and sales can gain scale:</p> <ul> <li>difficulties sourcing enough raw materials, including lithium, nickel, and cobalt, used in batteries</li> <li>an insufficient number of gigafactories that produce batteries, as well as low productivity within existing facilities</li> <li>a public charging infrastructure that must be built up to keep pace with the number of EVs on the road<span class="FootNote_footnote-holder__tjRqy"><a aria-label="footnote" href="javascript:void(0);" class="FootNote_footnote-wrapper__AIRwL undefined FootNote_bottom__9aoSL FootNote_inactive__VZfCp" aria-describedby="7356c162-780a-4ef6-b330-bc8bb1803af1"><sup class="FootNote_footnotesup__e73z_">2</sup><span class="FootNote_notch-wrapper__b_5NS"><span class="FootNote_notch__omKtY"></span></span><span class="FootNote_tooltip__QtrbA mdc-u-mt-2"><span class="FootNote_footnote-content__r2OVl"><span id="7356c162-780a-4ef6-b330-bc8bb1803af1" aria-hidden="true" data-module-theme="light" class="FootNote_footnote-text__VjKgO mck-u-links-inline">An expanded charging infrastructure will also require an enhanced grid and expanded renewable-energy production. This article focuses on the charging infrastructure because it is most relevant to the automotive sector.</span></span></span></a></span></li> </ul> <p>Although some large companies may attempt to increase their access to <a href="/industries/metals-and-mining/our-insights/the-raw-materials-challenge-how-the-metals-and-mining-sector-will-be-at-the-core-of-enabling-the-energy-transition">raw materials</a>, most <a href="/industries/automotive-and-assembly/our-insights/amid-disruption-automotive-suppliers-must-reimagine-their-footprints">automotive companies currently lack this option</a>. What the industry can tackle, however, are issues related to gigafactories and the charging infrastructure. Taking quick action will be key to extending the momentum in EVs and may even help to accelerate adoption of autonomous vehicles (AVs), through which OEMs will find even more opportunities in services and life cycle revenues from such things as over-the-air software updates, mapping services, and in-vehicle entertainment.</p> <div data-component="mdc-c-module-wrapper" data-module-theme="dark" data-module-background="deep-blue" data-module-category="" data-module-gradient-position="top-right" class="mck-o-edge-to-edge SectionHeader_mck-c-section-header___N7qG mck-c-module-wrapper"><style></style><div data-component="mdc-c-background-image" class="mdc-c-bg-image___GJdv1_8032924 background-image-section-header-331994DC6E6F4A0D90625E8C4C41EF11-bg SectionHeader_mck-c-section-header__parallax-container__sgMMy" role="img" aria-label=""""></div><div class="mck-o-container"><div class="mck-o-container--wrapped mck-o-container--mobile-spacing"><div id="section-header-1" class="mdc-u-grid mdc-u-grid-col-lg-12 SectionHeader_mck-c-section-header__wrapper__CZEyB"><div class="mdc-u-grid-col-lg-start-2 mdc-u-grid-col-lg-end-12 SectionHeader_mck-c-section-header__wrapper-positioned__fIWpF"><div class="mdc-u-grid mdc-u-grid-gutter-sm SectionHeader_mck-c-section-header__wrapper-text__hSx1f"><h2 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 SectionHeader_mck-c-section-header__heading__2ePOu"><span>Build gigafactories (and make them work)</span></h2></div><div class="SectionHeader_mck-c-section-header__section-holder__BaLti"></div></div></div></div></div></div> <p>EV motors get their energy from batteries that contain very different materials from those used with traditional ICE vehicles, including lithium, cobalt, and nickel. The extremely large facilities where most EV batteries are produced are called gigafactories, since the annual capacity they produce exceeds one gigawatt. Most gigafactories were founded in Asia and accounted for about 80 percent of battery production capacity in 2020. While most gigafactories are operated by cell manufacturers, many OEMs are becoming more active in this field as well.</p> <p>Today, gigafactory operators face two major problems. First, when building these enormous facilities, construction issues inevitably arise, increasing both costs and timelines. And second, after gigafactories open, many companies struggle with operational efficiency. If the current trend of delayed production starts and prolonged ramps continue, a McKinsey analysis predicts that 30 percent of newly added annual capacity would be at risk in North America alone by 2025, potentially leaving more than 300,000 vehicles short of batteries each year in that region. </p> <h3>Handling construction issues</h3> <p>If worldwide EV demand grows as projected, the industry would need 200 new gigafactories—in addition to the 130 gigafactories that already exist, representing more than $400 billion in deployed capital—by 2030. Many of the new facilities would likely be built in locations near OEMs to reduce lead times and inventory requirements. Moreover, battery cells can account for more than $7,000 in cost per vehicle, so the pipeline inventory value for internationally shipped batteries would be very high.<span class="FootNote_footnote-holder__tjRqy"><a aria-label="footnote" href="javascript:void(0);" class="FootNote_footnote-wrapper__AIRwL undefined FootNote_bottom__9aoSL FootNote_inactive__VZfCp" aria-describedby="b3d9823f-53c2-49fa-97b2-9fbe14dd0202"><sup class="FootNote_footnotesup__e73z_">3</sup><span class="FootNote_notch-wrapper__b_5NS"><span class="FootNote_notch__omKtY"></span></span><span class="FootNote_tooltip__QtrbA mdc-u-mt-2"><span class="FootNote_footnote-content__r2OVl"><span id="b3d9823f-53c2-49fa-97b2-9fbe14dd0202" aria-hidden="true" data-module-theme="light" class="FootNote_footnote-text__VjKgO mck-u-links-inline">80 kilowatt-hour pack at $90 per kilowatt-hour; pack sizes range from 60 to 200+ kilowatt-hour depending on vehicle segment and class.</span></span></span></a></span> But complications during the design and construction phases can delay production start by 12 months or more.</p> <p>Gigafactory operators may avoid some common problems through stronger recruitment of construction talent, ideally during the site-planning phase or earlier. Positions that are most difficult to fill, such as those related to electrical or mechanical craft labor, need most attention. Gigafactory operators might also benefit from giving early attention to local design standards and regulatory concerns, such as wastewater, and from using suppliers within the local industrial base that can provide on-site support and respond to quality and output challenges more rapidly.</p> <h3>Increasing operational efficiency</h3> <p>After a gigafactory is up and running, the challenges do not disappear. Many new facilities have experienced lower than expected output because of ongoing labor shortages, unexpected machine downtime, and operational issues. The consequences of lost production can be enormous for both battery cell manufacturers and the OEMs they supply. If a 50 gigawatt-hour plant achieves only 66 percent of its planned annual output, it could lose about $500 million in value annually, transforming a modeled profit of 6 percent to a potential 8 percent loss. Downstream OEMs could experience a supply crunch, forcing them to cut vehicle production or temporarily shut plants. Several prominent OEMs had to pause production because of battery supply disruptions since 2017, even though output was far lower than it will be in the future.</p> <p>To minimize labor issues, cell manufacturers must consider the talent pipeline at all stages, including site selection, construction, and process training. They also need to consider how the daily routines and skills of local workers may differ from those of staff in their other facilities. If capability building appears necessary, gigafactories can benefit from having an on-site, cross-cultural organization where employees with global experience help local hires develop strategic competencies. And with battery demand poised to accelerate, cell manufacturers should also think about their future talent needs as they conduct R&D activities designed to advance the next-generation cell manufacturing. The industry is changing so fast, and battery technology advancing so rapidly, that companies must be nimble in adapting their recruitment and training efforts.</p> <p>Operational efficiency can also suffer if cell components and machinery are in short supply, especially when demand is increasing worldwide. Battery cell manufacturers may increase efficiency and reduce operational complexity by relying on local sources in some cases. For instance, they may continue to use experienced global vendors for equipment required in critical process steps but may otherwise use responsive regional vendors.</p> <p>While battery suppliers are now taking the lead in handling operational-efficiency issues, the same questions will become more relevant for OEMs in the near future as more of them increase their involvement in battery production through various strategies, such as vertical integration, joint ventures, or other strategic partnerships.</p> <div data-component="mdc-c-module-wrapper" data-module-theme="dark" data-module-background="deep-blue" data-module-category="" data-module-gradient-position="top-right" class="mck-o-edge-to-edge SectionHeader_mck-c-section-header___N7qG mck-c-module-wrapper"><style></style><div data-component="mdc-c-background-image" class="mdc-c-bg-image___GJdv1_8032924 background-image-section-header-71E90484B6FA4DBE9EECDDA11532CC29-bg SectionHeader_mck-c-section-header__parallax-container__sgMMy" role="img" aria-label="EV charging station"></div><div class="mck-o-container"><div class="mck-o-container--wrapped mck-o-container--mobile-spacing"><div id="section-header-2" class="mdc-u-grid mdc-u-grid-col-lg-12 SectionHeader_mck-c-section-header__wrapper__CZEyB"><div class="mdc-u-grid-col-lg-start-2 mdc-u-grid-col-lg-end-12 SectionHeader_mck-c-section-header__wrapper-positioned__fIWpF"><div class="mdc-u-grid mdc-u-grid-gutter-sm SectionHeader_mck-c-section-header__wrapper-text__hSx1f"><h2 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 SectionHeader_mck-c-section-header__heading__2ePOu"><span>Accelerate the rollout of the charging infrastructure</span></h2></div><div class="SectionHeader_mck-c-section-header__section-holder__BaLti"></div></div></div></div></div></div> <p>For EVs to go mainstream, they will need an extensive network of charging solutions to provide drivers with an adequate electricity supply. For example, the United States now has about 100,000 public chargers, but this number <a href="/industries/public-sector/our-insights/building-the-electric-vehicle-charging-infrastructure-america-needs">could increase to about 1.2 million by 2030 to satisfy demand</a>. In China, the number of public charging stations would have to increase from 1.15 million today to around five million by 2030, when more than 100 million passenger EVs will be on the roads. Similarly, Europe’s public charging stations would have to increase to anywhere from 2.9 million to 6.8 million—from around 340,000 in 2021,<span class="FootNote_footnote-holder__tjRqy"><a aria-label="footnote" href="javascript:void(0);" class="FootNote_footnote-wrapper__AIRwL undefined FootNote_bottom__9aoSL FootNote_inactive__VZfCp" aria-describedby="a2b023a3-c422-4f25-8a45-83e9c636c61d"><sup class="FootNote_footnotesup__e73z_">4</sup><span class="FootNote_notch-wrapper__b_5NS"><span class="FootNote_notch__omKtY"></span></span><span class="FootNote_tooltip__QtrbA mdc-u-mt-2"><span class="FootNote_footnote-content__r2OVl"><span id="a2b023a3-c422-4f25-8a45-83e9c636c61d" aria-hidden="true" data-module-theme="light" class="FootNote_footnote-text__VjKgO mck-u-links-inline">As suggested by the European Alternative Fuel Observatory.</span></span></span></a></span> depending on the path taken—over the same period.<span class="FootNote_footnote-holder__tjRqy"><a aria-label="footnote" href="javascript:void(0);" class="FootNote_footnote-wrapper__AIRwL undefined FootNote_bottom__9aoSL FootNote_inactive__VZfCp" aria-describedby="65bf1469-3052-4f6c-9390-63adeb670799"><sup class="FootNote_footnotesup__e73z_">5</sup><span class="FootNote_notch-wrapper__b_5NS"><span class="FootNote_notch__omKtY"></span></span><span class="FootNote_tooltip__QtrbA mdc-u-mt-2"><span class="FootNote_footnote-content__r2OVl"><span id="65bf1469-3052-4f6c-9390-63adeb670799" aria-hidden="true" data-module-theme="light" class="FootNote_footnote-text__VjKgO mck-u-links-inline">“European EV charging infrastructure masterplan,” European Automobile Manufacturers’ Association, March 28, 2022.</span></span></span></a></span></p> <p>Most countries have not yet committed sufficient funding to support the necessary expansion of the charging infrastructure. We estimate that more than $35 billion would be required to get to the 1.2 million public chargers required in the United States, exclusive of grid and electrical upgrade costs (exhibit). The $7.5 billion specified for public charging stations in the recently passed Infrastructure Investment and Jobs Act is only a fraction of what’s needed.</p> <div data-component="mdc-c-module-wrapper" data-module-theme="default" data-module-background="transparent" data-module-category="" class="mck-c-inline-module-container mck-o-md-center"><div class="mck-c-content-header"><div class="ContentHeader_mck-c-content-header__eyebrow__cBTe_"></div></div><div class="mck-u-inline-module-border-bottom"><picture data-component="mdc-c-picture" class="Exhibit_mck-c-exhibit__image__pyIDm"><source media="(min-width: 768px)" srcSet="/~/media/mckinsey/industries/automotive%20and%20assembly/our%20insights/can%20the%20automotive%20industry%20scale%20fast%20enough/svgz-mobilitysnextact-ex1.svgz?cq=50&cpy=Center"/><img alt="Hardware, planning, and installation for public charging could cost more than $35 billion through 2030." src="/~/media/mckinsey/industries/automotive%20and%20assembly/our%20insights/can%20the%20automotive%20industry%20scale%20fast%20enough/svgz-mobilitysnextact-ex1.svgz?cq=50&cpy=Center" loading="lazy"/></picture></div><div class="mck-u-sr-only"></div></div> <p>Building out the charging infrastructure presents governments, utilities, and new charging companies with some interesting questions. Consider a few trade-offs:</p> <ul> <li><em>Where should charging stations be located?</em> This question requires charge-point operators and public stakeholders to balance competing imperatives, including accessibility, convenience, and equity. A low-income area should offer the same access to charging as high-income areas, for instance.</li> <li><em>What charging speed is essential?</em> Fast chargers offer the greatest convenience, but they are also the most expensive. Slow chargers might often meet the public’s needs and could be installed in greater numbers because of their lower cost.</li> <li><em>What is the best way to balance profitability and convenience?</em> Stations with high utilization will deliver better returns on a per-unit basis. Increasing the number of chargers would decrease utilization, and thus profitability expectations for providers, but would improve wait times for consumers (for example, during periods of peak demand). Players can develop scenario-based modeling to quantify and understand these trade-offs.</li> </ul> <p>Developing a highly localized understanding of charging demand based on driving and parking behaviors—rather than assuming that one size fits all—will help stakeholders accurately and efficiently evaluate these trade-offs.</p> <p>There are several levers that can help to address current challenges, and many rely on appropriate regulatory support. For instance, regulators may want to consider expediting the approval process for charging-point installation, which currently takes anywhere from nine to 16 months. If governments consider shortening site-evaluation time, either by investing in more capacity or streamlining the process, the time to site launch could be reduced significantly.</p> <div data-component="mdc-c-module-wrapper" data-module-theme="dark" data-module-background="deep-blue" data-module-category="" data-module-gradient-position="top-right" class="mck-o-edge-to-edge SectionHeader_mck-c-section-header___N7qG mck-c-module-wrapper"><style></style><div data-component="mdc-c-background-image" class="mdc-c-bg-image___GJdv1_8032924 background-image-section-header-4B22656BD9A14DFCAA313585F0795D94-bg SectionHeader_mck-c-section-header__parallax-container__sgMMy" role="img" aria-label=""""></div><div class="mck-o-container"><div class="mck-o-container--wrapped mck-o-container--mobile-spacing"><div id="section-header-3" class="mdc-u-grid mdc-u-grid-col-lg-12 SectionHeader_mck-c-section-header__wrapper__CZEyB"><div class="mdc-u-grid-col-lg-start-2 mdc-u-grid-col-lg-end-12 SectionHeader_mck-c-section-header__wrapper-positioned__fIWpF"><div class="mdc-u-grid mdc-u-grid-gutter-sm SectionHeader_mck-c-section-header__wrapper-text__hSx1f"><h2 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 SectionHeader_mck-c-section-header__heading__2ePOu"><span>The automotive industry’s next act</span></h2></div><div class="SectionHeader_mck-c-section-header__section-holder__BaLti"></div></div></div></div></div></div> <p>Over the next decade, the automotive industry will experience changes not seen in over a century. The first shift, from ICE technology to electrification, will encourage the development of battery-powered vehicles that contain leading-edge software, connectivity, and systems, including infotainment, high-performing computers, advanced driver-assistance systems features, and electric powertrains. Eventually, OEMs may create fully autonomous vehicles capable of the most sophisticated driving experience, including, for example, commuting from the owner’s home to work, with the driver using this time to do things such as check emails or watch a movie.</p> <p>While large-scale AV uptake will hinge on software, regulatory approval, and public acceptance, many analysts believe that <a href="/features/mckinsey-center-for-future-mobility/our-insights/whats-next-for-autonomous-vehicles">highly or fully autonomous vehicles</a> could advance beyond pilots and hit the roads after 2025. Trucks making hub-to-hub trips on highways may well be the first to receive commercial approval. If OEMs create public campaigns to educate people about the safety and benefits of these vehicles, they may help expedite AV uptake.</p> <p>With these emerging trends, and vehicles becoming increasingly sophisticated, a single company may struggle to take end-to-end responsibility for production. Thus more specialized companies will likely enter the automotive sector and play a larger role in specifying and integrating the components and technologies that they produce.</p> <p>With such changes, the future ecosystem may bear a greater resemblance to today’s high-tech sector, with companies becoming technology leaders in different specialties and sometimes setting the industry standards. As one example, commercial customers, including fleets, operators of pooled shuttle services, and robo-taxi operators, could also become more exacting, much like technology buyers accustomed to setting their own specifications. Since these customers place bulk vehicle orders to satisfy their demand, OEMs would have to be responsive to fulfill their needs.</p> <p>Beyond vehicle sales, greater vehicle connectivity will further increase the industry’s focus on service and life cycle revenues. Typical aftermarket services, which now primarily involve selling spare parts, will likely expand toward direct, digital interactions with customers to provide services including updates to connected vehicles. New vehicles could also present novel revenue opportunities throughout the life cycle, including those related to charging, mobility as a service, and other data monetization opportunities, such as selling anonymized vehicle data to specialized marketplaces.</p> <p>The industry ecosystem will continue to evolve even after electrification and autonomous driving become mainstream. OEMs may eventually try to insource newer technologies to capture additional value, likely focusing on areas where they can develop unique offerings. Meanwhile, the number of specialist companies could drop as leaders emerge and the industry consolidates. The timeline for these shifts is uncertain, especially given external events such as the semiconductor shortage and raw-materials constraints, and the industry structure could be very dynamic over the coming years. The only certainty is that OEMs and other automotive stakeholders must be prepared to support and encourage a host of transitions in the years and decades ahead.</p></div><div class="container-placeholder"></div></div></div><div class="mdc-u-grid mdc-u-grid-gutter-xl"><section role="contentinfo" data-layer-region="article-about-authors" class="mdc-u-grid mdc-u-grid-col-xs-12 mck-c-enhanced-author"><div class="mdc-u-grid-col-xs-start-2 mdc-u-grid-col-xs-end-12 mdc-u-grid-col-lg-start-3 mdc-u-grid-col-lg-end-11"><h2 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 mdc-c-heading--title___5qyOB_8032924 mdc-c-heading--border___K8dj3_8032924 mdc-u-align-center"></h2><div class="mdc-u-grid mdc-u-grid-col-xs-1 mdc-u-grid-col-md-2 mdc-u-grid-gutter-lg mdc-u-mt-5"><div class="mdc-u-grid mdc-u-grid-col-xs-12"><div class="mdc-u-grid-col-xs-span-4"><div data-component="mdc-c-avatar" class="mdc-c-avatar-enhanced-author-0 mdc-c-avatar___kVSTP_8032924 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mdc-c-link-container--display-column___X0HDD_8032924 mdc-u-mt-2 EnhancedAuthor_mck-c-enhanced-author__social-link-container__zAs9x mdc-u-grid-gutter-md"><a data-component="mdc-c-link" href="https://www.linkedin.com/in/dennisschwedhelm/" class="mdc-c-link___lBbY1_8032924 mdc-c-link--secondary___TSFam_8032924" aria-label="LinkedIn profile for Dennis Schwedhelm"><span data-component="mdc-c-icon" class="mdc-c-icon___oi7ef_8032924 mdc-c-icon--size-md___yi5fA_8032924 mck-linkedin-icon"></span><span class="mdc-c-link__label___Pfqtd_8032924">LinkedIn</span></a><a data-component="mdc-c-link" href="Dennis_Schwedhelm@mckinsey.com" class="mdc-c-link___lBbY1_8032924 mdc-c-link--secondary___TSFam_8032924" aria-label="Email to Dennis Schwedhelm"><span data-component="mdc-c-icon" class="mdc-c-icon___oi7ef_8032924 mdc-c-icon--default___f-hQM_8032924 mdc-c-icon--size-md___yi5fA_8032924 mck-email-icon"></span><span class="mdc-c-link__label___Pfqtd_8032924">Email</span></a></div></div></div></div></div><div data-component="mdc-c-description" class="mdc-c-description___SrnQP_8032924 mdc-u-ts-8 mdc-u-mt-5"><div><p>The authors wish to thank the Battery Insights Group, Thomas Baumgartner, Andreas Breiter, Volker Grüntges, Mikael Hanicke, Kersten Heineke, Evan Horetsky, Ani Kelkar, Martin Kellner, Morgan Lee, Rachel Mickelson, Florian Nägele, Alex Panas, Shivika Sahdev, Patrick Scott, Emily Shao, Andreas Tschiesner, and Felix Ziegler for their contributions to this article.</p> <hr /> <p>This article was edited by Eileen Hannigan, a senior editor in the Waltham, Massachusetts, office.</p></div></div></div></section><section class="mdc-u-grid mdc-u-grid-col-md-12 mck-u-screen-only"><div class="mdc-u-grid-col-md-start-2 mdc-u-grid-col-md-end-12 mdc-u-grid-col-lg-start-5 mdc-u-grid-col-lg-end-9"><h5 data-component="mdc-c-heading" class="mdc-c-heading___0fM1W_8032924 mdc-c-heading--title___5qyOB_8032924 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enough","fields":null,"databaseName":"web","deviceId":"fe5d7fdf-89c0-4d99-9aa3-b5fbd009c9f3","itemId":"14799cfc-8ef8-4c81-823b-6be5026f9e6a","itemLanguage":"en","itemVersion":1,"layoutId":"ae753eb4-a035-40b4-83bf-4b4438df6742","templateId":"683910db-02ba-40ba-92e7-726c880160a9","templateName":"ArticleJSS","placeholders":{"jss-main":[{"uid":"232bb7e9-289f-492d-a916-2b6185e44a84","componentName":"ArticleTemplate","dataSource":"","fields":{"data":{"articleTemplate":{"title":{"jsonValue":{"value":"Can the automotive industry scale fast enough?"}},"sEOTitle":{"value":""},"description":{"jsonValue":{"value":"The rapidly increasing uptake of electric vehicles could transform the automotive ecosystem and promote even greater innovations. For that to happen, two imperatives need attention now."}},"sEODescription":{"value":""},"displayDate":{"jsonValue":{"value":"2022-05-12T00:00:00Z"}},"body":{"value":"[[AUDIO 1]]\u003cbr /\u003e\n[[DownloadsSidebar]]\n\u003cp\u003e\u003cstrong\u003eThe automotive sector\u003c/strong\u003e is on the cusp of changes not seen since the Model T Ford rolled off the production line in the early 1900s, as new regulations, technologies, and consumer preferences transform its products and business models. Both traditional OEMs and new start-ups are spending more to address these trends: since 2010, intrigued investors have funneled $280 billion into innovative automotive hardware and software solutions. Almost half of this investment, about $115 billion to $120 billion, has gone to electric vehicles (EVs).\u003c/p\u003e\n[[MostPopularArticles 5]]\n\u003cp\u003eCapital markets have rewarded this influx. With a weighted average total shareholder returns (TSR) of 79 percent from March 2020 through January 2022, traditional OEMs and component suppliers outperformed companies in many other thriving sectors, including high tech and chemicals. The results were even more impressive for the relatively new kids on the block, such as NIO, Tesla, and other EV start-ups, whose weighted average TSR of 278 percent topped the list.\u003c/p\u003e\n\u003cp\u003eThe industry has typically relied on \u003ca href=\"/industries/automotive-and-assembly/our-insights/ice-businesses-navigating-the-energy-transition-trend-within-mobility\"\u003esales of traditional vehicles with internal-combustion engines (ICE)\u003c/a\u003e\u0026nbsp;for much of its growth. But overall vehicle sales are projected to increase at a modest 2 percent CAGR through 2025 and might even decline over the balance of the decade. But the industry\u0026rsquo;s TSR remains high because of optimism about increasing revenue from other sources, including those related to new technologies and services. EVs, which now represent a small portion of vehicles sold, are at a tipping point and are responsible for much of the enthusiasm within capital markets. In the second half of 2020, \u003ca href=\"/industries/automotive-and-assembly/our-insights/why-the-automotive-future-is-electric\"\u003esales and penetration of passenger EVs accelerated in major markets\u003c/a\u003e\u0026nbsp;despite the economic crisis caused by the COVID-19 pandemic. McKinsey projects that worldwide demand for EVs will grow sixfold from 2021 through 2030, with annual unit sales going from 6.5 million to roughly 40 million over that period.[[footnote 1]]\u003c/p\u003e\n\u003cp\u003eThese optimistic projections for EVs come with some big caveats, however. While consumer demand appears clear, the automotive ecosystem must quickly address three major constraints before EV production and sales can gain scale:\u003c/p\u003e\n\u003cul\u003e\n \u003cli\u003edifficulties sourcing enough raw materials, including lithium, nickel, and cobalt, used in batteries\u003c/li\u003e\n \u003cli\u003ean insufficient number of gigafactories that produce batteries, as well as low productivity within existing facilities\u003c/li\u003e\n \u003cli\u003ea public charging infrastructure that must be built up to keep pace with the number of EVs on the road[[footnote 2]]\u003c/li\u003e\n\u003c/ul\u003e\n\u003cp\u003eAlthough some large companies may attempt to increase their access to \u003ca href=\"/industries/metals-and-mining/our-insights/the-raw-materials-challenge-how-the-metals-and-mining-sector-will-be-at-the-core-of-enabling-the-energy-transition\"\u003eraw materials\u003c/a\u003e, most \u003ca href=\"/industries/automotive-and-assembly/our-insights/amid-disruption-automotive-suppliers-must-reimagine-their-footprints\"\u003eautomotive companies currently lack this option\u003c/a\u003e. What the industry can tackle, however, are issues related to gigafactories and the charging infrastructure. Taking quick action will be key to extending the momentum in EVs and may even help to accelerate adoption of autonomous vehicles (AVs), through which OEMs will find even more opportunities in services and life cycle revenues from such things as over-the-air software updates, mapping services, and in-vehicle entertainment.\u003c/p\u003e\n[[SectionHeader 1]]\n\u003cp\u003eEV motors get their energy from batteries that contain very different materials from those used with traditional ICE vehicles, including lithium, cobalt, and nickel. The extremely large facilities where most EV batteries are produced are called gigafactories, since the annual capacity they produce exceeds one gigawatt. Most gigafactories were founded in Asia and accounted for about 80 percent of battery production capacity in 2020. While most gigafactories are operated by cell manufacturers, many OEMs are becoming more active in this field as well.\u003c/p\u003e\n\u003cp\u003eToday, gigafactory operators face two major problems. First, when building these enormous facilities, construction issues inevitably arise, increasing both costs and timelines. And second, after gigafactories open, many companies struggle with operational efficiency. If the current trend of delayed production starts and prolonged ramps continue, a McKinsey analysis predicts that 30 percent of newly added annual capacity would be at risk in North America alone by 2025, potentially leaving more than 300,000 vehicles short of batteries each year in that region.\n\u003c/p\u003e\n\u003ch3\u003eHandling construction issues\u003c/h3\u003e\n\u003cp\u003eIf worldwide EV demand grows as projected, the industry would need 200 new gigafactories\u0026mdash;in addition to the 130 gigafactories that already exist, representing more than $400 billion in deployed capital\u0026mdash;by 2030. Many of the new facilities would likely be built in locations near OEMs to reduce lead times and inventory requirements. Moreover, battery cells can account for more than $7,000 in cost per vehicle, so the pipeline inventory value for internationally shipped batteries would be very high.[[footnote 3]] But complications during the design and construction phases can delay production start by 12 months or more.\u003c/p\u003e\n\u003cp\u003eGigafactory operators may avoid some common problems through stronger recruitment of construction talent, ideally during the site-planning phase or earlier. Positions that are most difficult to fill, such as those related to electrical or mechanical craft labor, need most attention. Gigafactory operators might also benefit from giving early attention to local design standards and regulatory concerns, such as wastewater, and from using suppliers within the local industrial base that can provide on-site support and respond to quality and output challenges more rapidly.\u003c/p\u003e\n\u003ch3\u003eIncreasing operational efficiency\u003c/h3\u003e\n\u003cp\u003eAfter a gigafactory is up and running, the challenges do not disappear. Many new facilities have experienced lower than expected output because of ongoing labor shortages, unexpected machine downtime, and operational issues. The consequences of lost production can be enormous for both battery cell manufacturers and the OEMs they supply. If a 50 gigawatt-hour plant achieves only 66 percent of its planned annual output, it could lose about $500 million in value annually, transforming a modeled profit of 6 percent to a potential 8 percent loss. Downstream OEMs could experience a supply crunch, forcing them to cut vehicle production or temporarily shut plants. Several prominent OEMs had to pause production because of battery supply disruptions since 2017, even though output was far lower than it will be in the future.\u003c/p\u003e\n\u003cp\u003eTo minimize labor issues, cell manufacturers must consider the talent pipeline at all stages, including site selection, construction, and process training. They also need to consider how the daily routines and skills of local workers may differ from those of staff in their other facilities. If capability building appears necessary, gigafactories can benefit from having an on-site, cross-cultural organization where employees with global experience help local hires develop strategic competencies. And with battery demand poised to accelerate, cell manufacturers should also think about their future talent needs as they conduct R\u0026amp;D activities designed to advance the next-generation cell manufacturing. The industry is changing so fast, and battery technology advancing so rapidly, that companies must be nimble in adapting their recruitment and training efforts.\u003c/p\u003e\n\u003cp\u003eOperational efficiency can also suffer if cell components and machinery are in short supply, especially when demand is increasing worldwide. Battery cell manufacturers may increase efficiency and reduce operational complexity by relying on local sources in some cases. For instance, they may continue to use experienced global vendors for equipment required in critical process steps but may otherwise use responsive regional vendors.\u003c/p\u003e\n\u003cp\u003eWhile battery suppliers are now taking the lead in handling operational-efficiency issues, the same questions will become more relevant for OEMs in the near future as more of them increase their involvement in battery production through various strategies, such as vertical integration, joint ventures, or other strategic partnerships.\u003c/p\u003e\n[[SectionHeader 2]]\n\u003cp\u003eFor EVs to go mainstream, they will need an extensive network of charging solutions to provide drivers with an adequate electricity supply. For example, the United States now has about 100,000 public chargers, but this number \u003ca href=\"/industries/public-sector/our-insights/building-the-electric-vehicle-charging-infrastructure-america-needs\"\u003ecould increase to about 1.2 million by 2030 to satisfy demand\u003c/a\u003e. In China, the number of public charging stations would have to increase from 1.15 million today to around five million by 2030, when more than 100 million passenger EVs will be on the roads. Similarly, Europe\u0026rsquo;s public charging stations would have to increase to anywhere from 2.9 million to 6.8 million\u0026mdash;from around 340,000 in 2021,[[footnote 4]] depending on the path taken\u0026mdash;over the same period.[[footnote 5]]\u003c/p\u003e\n\u003cp\u003eMost countries have not yet committed sufficient funding to support the necessary expansion of the charging infrastructure. We estimate that more than $35 billion would be required to get to the 1.2 million public chargers required in the United States, exclusive of grid and electrical upgrade costs (exhibit). The $7.5 billion specified for public charging stations in the recently passed Infrastructure Investment and Jobs Act is only a fraction of what\u0026rsquo;s needed.\u003c/p\u003e\n[[Exhibit 1]]\n\u003cp\u003eBuilding out the charging infrastructure presents governments, utilities, and new charging companies with some interesting questions. Consider a few trade-offs:\u003c/p\u003e\n\u003cul\u003e\n \u003cli\u003e\u003cem\u003eWhere should charging stations be located?\u003c/em\u003e This question requires charge-point operators and public stakeholders to balance competing imperatives, including accessibility, convenience, and equity. A low-income area should offer the same access to charging as high-income areas, for instance.\u003c/li\u003e\n \u003cli\u003e\u003cem\u003eWhat charging speed is essential?\u003c/em\u003e Fast chargers offer the greatest convenience, but they are also the most expensive. Slow chargers might often meet the public\u0026rsquo;s needs and could be installed in greater numbers because of their lower cost.\u003c/li\u003e\n \u003cli\u003e\u003cem\u003eWhat is the best way to balance profitability and convenience?\u003c/em\u003e Stations with high utilization will deliver better returns on a per-unit basis. Increasing the number of chargers would decrease utilization, and thus profitability expectations for providers, but would improve wait times for consumers (for example, during periods of peak demand). Players can develop scenario-based modeling to quantify and understand these trade-offs.\u003c/li\u003e\n\u003c/ul\u003e\n\u003cp\u003eDeveloping a highly localized understanding of charging demand based on driving and parking behaviors\u0026mdash;rather than assuming that one size fits all\u0026mdash;will help stakeholders accurately and efficiently evaluate these trade-offs.\u003c/p\u003e\n\u003cp\u003eThere are several levers that can help to address current challenges, and many rely on appropriate regulatory support. For instance, regulators may want to consider expediting the approval process for charging-point installation, which currently takes anywhere from nine to 16 months. If governments consider shortening site-evaluation time, either by investing in more capacity or streamlining the process, the time to site launch could be reduced significantly.\u003c/p\u003e\n[[SectionHeader 3]]\n\u003cp\u003eOver the next decade, the automotive industry will experience changes not seen in over a century. The first shift, from ICE technology to electrification, will encourage the development of battery-powered vehicles that contain leading-edge software, connectivity, and systems, including infotainment, high-performing computers, advanced driver-assistance systems features, and electric powertrains. Eventually, OEMs may create fully autonomous vehicles capable of the most sophisticated driving experience, including, for example, commuting from the owner\u0026rsquo;s home to work, with the driver using this time to do things such as check emails or watch a movie.\u003c/p\u003e\n\u003cp\u003eWhile large-scale AV uptake will hinge on software, regulatory approval, and public acceptance, many analysts believe that \u003ca href=\"/features/mckinsey-center-for-future-mobility/our-insights/whats-next-for-autonomous-vehicles\"\u003ehighly or fully autonomous vehicles\u003c/a\u003e\u0026nbsp;could advance beyond pilots and hit the roads after 2025. Trucks making hub-to-hub trips on highways may well be the first to receive commercial approval. If OEMs create public campaigns to educate people about the safety and benefits of these vehicles, they may help expedite AV uptake.\u003c/p\u003e\n\u003cp\u003eWith these emerging trends, and vehicles becoming increasingly sophisticated, a single company may struggle to take end-to-end responsibility for production. Thus more specialized companies will likely enter the automotive sector and play a larger role in specifying and integrating the components and technologies that they produce.\u003c/p\u003e\n\u003cp\u003eWith such changes, the future ecosystem may bear a greater resemblance to today\u0026rsquo;s high-tech sector, with companies becoming technology leaders in different specialties and sometimes setting the industry standards. As one example, commercial customers, including fleets, operators of pooled shuttle services, and robo-taxi operators, could also become more exacting, much like technology buyers accustomed to setting their own specifications. Since these customers place bulk vehicle orders to satisfy their demand, OEMs would have to be responsive to fulfill their needs.\u003c/p\u003e\n\u003cp\u003eBeyond vehicle sales, greater vehicle connectivity will further increase the industry\u0026rsquo;s focus on service and life cycle revenues. Typical aftermarket services, which now primarily involve selling spare parts, will likely expand toward direct, digital interactions with customers to provide services including updates to connected vehicles. New vehicles could also present novel revenue opportunities throughout the life cycle, including those related to charging, mobility as a service, and other data monetization opportunities, such as selling anonymized vehicle data to specialized marketplaces.\u003c/p\u003e\n\u003cp\u003eThe industry ecosystem will continue to evolve even after electrification and autonomous driving become mainstream. OEMs may eventually try to insource newer technologies to capture additional value, likely focusing on areas where they can develop unique offerings. Meanwhile, the number of specialist companies could drop as leaders emerge and the industry consolidates. The timeline for these shifts is uncertain, especially given external events such as the semiconductor shortage and raw-materials constraints, and the industry structure could be very dynamic over the coming years. The only certainty is that OEMs and other automotive stakeholders must be prepared to support and encourage a host of transitions in the years and decades ahead.\u003c/p\u003e"},"isFullScreenInteractive":{"boolValue":false},"hideStickySocialShareBar":{"boolValue":false},"desktopID":{"value":""},"mobileID":{"value":""},"desktopURL":{"value":""},"mobileURL":{"value":""},"desktopPaddingPercentage":{"value":""},"mobilePaddingPercentage":{"value":""},"desktopOverrideHeight":{"value":""},"mobileOverrideHeight":{"value":""},"cerosOembedURL":{"value":""},"cerosRenderMode":{"targetItem":null},"cerosBackgroundColor":{"targetItem":null},"hideByLine":{"boolValue":false},"tableOfContentsTitle":{"value":"TABLE OF CONTENTS"},"accessStatus":{"targetItem":{"key":{"value":"RegisteredUsers"},"value":{"value":"Registered Users"}}},"articleType":{"targetItem":{"displayName":"Article"}},"hasSpecialReport":{"boolValue":false},"contentType":{"targetItem":{"displayName":"Article"}},"sourcePublication":{"targetItem":{"name":"McKinsey Quarterly","displayName":"McKinsey Quarterly","title":{"value":"McKinsey Quarterly"},"relatedlinks":{"url":"/quarterly/overview"},"landinglinks":{"jsonValue":{"value":[]}}}},"externalPublication":{"value":""},"excludeFromClientLink":{"boolValue":false},"originalPublishDate":{"jsonValue":{"value":"2022-05-12T00:00:00Z"}},"footnotes":{"value":"\u003col\u003e\n \u003cli\u003eThis figure includes battery, fuel-cell, and plug-in hybrid EVs.\u003c/li\u003e\n \u003cli\u003eAn expanded charging infrastructure will also require an enhanced grid and expanded renewable-energy production. This article focuses on the charging infrastructure because it is most relevant to the automotive sector.\u003c/li\u003e\n \u003cli\u003e80 kilowatt-hour pack at $90 per kilowatt-hour; pack sizes range from 60 to 200+ kilowatt-hour depending on vehicle segment and class.\u003c/li\u003e\n \u003cli\u003eAs suggested by the European Alternative Fuel Observatory.\u003c/li\u003e\n \u003cli\u003e\u0026ldquo;European EV charging infrastructure masterplan,\u0026rdquo; European Automobile Manufacturers\u0026rsquo; Association, March 28, 2022.\u003c/li\u003e\n\u003c/ol\u003e"},"contributoryPractice":{"targetItems":[{"displayName":"Automotive \u0026 Assembly"}]},"aboutTheAuthors":{"value":""},"authors":{"targetItems":[{"template":{"id":"3FBABDB63A094F68B1F8E1BBE1BA124E","name":"Author"},"id":"8364B8CEA9CA47DA9A232CD59622D843","name":"Russell Hensley","authorTitle":{"value":"Russell Hensley"},"description":{"value":""},"thumbnailImage":{"alt":"","src":null},"profile":{"targetItems":[{"standardImage":{"src":"/~/media/mckinsey/our people/russell hensley/russell-hensley_profile_1536x1152.jpg","alt":""},"emailLinks":{"value":"Russell_Hensley@mckinsey.com"},"linkedInUrl":{"value":""},"description":{"value":"Co-leads the McKinsey Center for Future Mobility in the Americas"},"locations":{"targetItems":[{"name":"Detroit","displayName":"Detroit"}]},"firmTitle":{"value":"Partner"},"thumbnailImage":{"alt":"","src":"/~/media/mckinsey/our people/russell hensley/russell-hensley_headshot_988x741.jpg"},"url":{"path":"/our-people/russell-hensley"}}]}},{"template":{"id":"3FBABDB63A094F68B1F8E1BBE1BA124E","name":"Author"},"id":"E25036FE679843D1B132506ED7364265","name":"Kevin Laczkowski","authorTitle":{"value":"Kevin Laczkowski"},"description":{"value":""},"thumbnailImage":{"alt":"","src":null},"profile":{"targetItems":[{"standardImage":{"src":"/~/media/mckinsey/our people/kevin 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disruptive trends such as vehicle connectivity, autonomous driving, electrification, and shared mobility"},"thumbnailImage":{"alt":"","src":null},"profile":{"targetItems":[{"standardImage":{"src":"/~/media/mckinsey/our people/timo moller/timo_mller_4028_fc-mask_profile_1536x1152.png","alt":""},"emailLinks":{"value":"Timo_Moeller@mckinsey.com"},"linkedInUrl":{"value":"https://www.linkedin.com/in/timom%C3%B6ller/"},"description":{"value":"Coleads the McKinsey Center for Future Mobility with a focus on the strategic and operational questions around disruptive trends; supports scale-ups and incumbents in transforming mobility businesses"},"locations":{"targetItems":[{"name":"Cologne","displayName":"Cologne"}]},"firmTitle":{"value":"Partner"},"thumbnailImage":{"alt":"","src":"/~/media/mckinsey/our people/timo 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Expert"},"thumbnailImage":{"alt":"Dennis Schwedhelm","src":"/~/media/mckinsey/our people/dennis schwedhelm/dennis_schwedhelm_fc-mask_headshot_988x741.jpg"},"url":{"path":"/our-people/dennis-schwedhelm"}}]}}]},"nonPartnerAuthors":{"targetItems":[]},"interactiveToUse":{"targetItem":null},"enableArticleComponents":{"boolValue":false},"relatedArticles":{"targetItems":[{"sourcePublication":{"targetItem":null},"publicationSource":null,"externalPublication":{"value":""},"title":{"value":"Why the automotive future is electric"},"url":{"path":"/industries/automotive-and-assembly/our-insights/why-the-automotive-future-is-electric"},"eyebrow":{"targetItem":{"name":"Article"}},"articleType":{"targetItem":{"name":"Article"}},"contentType":{"targetItem":{"name":"Article"}},"description":{"value":"Mainstream EVs will transform the automotive industry and help decarbonize the planet."},"standardImage":{"src":"/~/media/mckinsey/industries/automotive and assembly/our insights/why the automotive future 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body in racing car factory"},"heroImage":null,"thumbnailImage":null},{"sourcePublication":{"targetItem":null},"publicationSource":null,"externalPublication":{"value":""},"title":{"value":"What\u0026rsquo;s next for autonomous vehicles?"},"url":{"path":"/features/mckinsey-center-for-future-mobility/our-insights/whats-next-for-autonomous-vehicles"},"eyebrow":{"targetItem":{"name":"Survey"}},"articleType":{"targetItem":{"name":"Survey"}},"contentType":{"targetItem":{"name":"Article"}},"description":{"value":"A recent McKinsey survey provides new insight into\u003ca href=\"/industries/automotive-and-assembly/our-insights/autonomous-drivings-future-convenient-and-connected\"\u003e the future of autonomous vehicles\u003c/a\u003e, including those with advanced capabilities."},"standardImage":{"src":"/~/media/mckinsey/features/mckinsey center for future mobility/our insights/whats next for autonomous vehicles/standard-av-survey.jpg","alt":"What's next for autonomous 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