Benefits from a SMED Application in a Punching Machine

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Anabela Alves</a> </p> <p class="card-text"><strong>Abstract:</strong></p> <p>This paper presents an application of the Single-Minute Exchange of Die (SMED) methodology to a turret punching machine in an elevators company, in Portugal. The work was developed during five months, in the ambit of a master thesis in Industrial Engineering and Management. The Lean Production tool SMED was applied to reduce setup times in order to improve the production flexibility of the machine. The main results obtained were a reduction of 64% in setup time (from 15.1 to 5.4min), 50% in work-in-process amount (from 12.8 to 6.4 days) and 99% in the distance traveled by the operator during the internal period (from 136.7 to 1.7m). These improvements correspond to gains of about €7,315.38 per year.</p> <iframe src="https://publications.waset.org/17166.pdf" style="width:100%; height:400px;" frameborder="0"></iframe> <p class="card-text"><strong>Keywords:</strong> <a href="https://publications.waset.org/search?q=Lean%20production" title="Lean production">Lean production</a>, <a href="https://publications.waset.org/search?q=setup%20process" title=" setup process"> setup process</a>, <a href="https://publications.waset.org/search?q=SMED." title=" SMED. "> SMED. </a> </p> <p class="card-text"><strong>Digital Object Identifier (DOI):</strong> <a href="https://doi.org/10.5281/zenodo.1088518" target="_blank">doi.org/10.5281/zenodo.1088518</a> </p> <a href="https://publications.waset.org/17166/benefits-from-a-smed-application-in-a-punching-machine" class="btn btn-primary btn-sm">Procedia</a> <a href="https://publications.waset.org/17166/apa" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">APA</a> <a href="https://publications.waset.org/17166/bibtex" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">BibTeX</a> <a href="https://publications.waset.org/17166/chicago" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">Chicago</a> <a href="https://publications.waset.org/17166/endnote" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">EndNote</a> <a href="https://publications.waset.org/17166/harvard" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">Harvard</a> <a href="https://publications.waset.org/17166/json" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">JSON</a> <a href="https://publications.waset.org/17166/mla" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">MLA</a> <a href="https://publications.waset.org/17166/ris" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">RIS</a> <a href="https://publications.waset.org/17166/xml" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">XML</a> <a href="https://publications.waset.org/17166/iso690" target="_blank" rel="nofollow" class="btn btn-primary btn-sm">ISO 690</a> <a href="https://publications.waset.org/17166.pdf" target="_blank" class="btn btn-primary btn-sm">PDF</a> <span class="bg-info text-light px-1 py-1 float-right rounded"> Downloads <span class="badge badge-light">4083</span> </span> <p class="card-text"><strong>References:</strong></p> <br>[1] R. I. McIntosh, S. J. Culley, A. R. Mileham, and G. W. Owen, "A critical evaluation of Shingo's 'SMED' (Single Minute Exchange of Die) methodology," International Journal of Production Research, vol. 38, pp. 2377-2395, Jul 20 2000. <br>[2] S. Shingo, A revolution in manufacturing: the SMED system: Productivity Press, 1985. <br>[3] J. P. Womack, D. T. Jones, and D. Roos, "The Machine That Changed the World: The Story of Lean Production: How Japan鈥檚 Secret Weapon in the Global Auto Wars Will Revolutionize Western Industry," New York, NY: Rawson Associates, 1990. <br>[4] T. Ohno, Toyota production system: beyond large-scale production: Productivity press, 1988. <br>[5] S. Shingo, A study of the Toyota production system: From an Industrial Engineering Viewpoint: Productivity Press, 1989. <br>[6] R. I. McIntosh, S. J. Culley, A. R. Mileham, and G. W. Owen, "Changeover improvement: A maintenance perspective," International Journal of Production Economics, vol. 73, pp. 153-163, Sep 21 2001. <br>[7] D. Van Goubergen and H. Van Landeghem, "Reducing Set-up Times of Manufacturing Lines," 2002. <br>[8] R. M. Sousa, R. M. Lima, J. D. Carvalho, and A. C. Alves, "An industrial application of resource constrained scheduling for quick changeover," in Industrial Engineering and Engineering Management, 2009. IEEM 2009. IEEE International Conference on, 2009, pp. 189- 193. <br>[9] E. J. Hay, "Any machine set-up time can be reduced by 75%," Industrial Engineering, vol. 19, pp. 62-67, 1987. <br>[10] R. T. Pannesi, "Lead time competitiveness in make-to-order manufacturing firm," International Journal of Production Research, vol. 3, pp. 150-163, 1995. <br>[11] B. Ulutas, "An application of SMED Methodology," World Academy of Science, Engineering and Technology, vol. 79, p. 101, 2011. <br>[12] M. Gilmore and D. J. Smith, "Set-up reduction in pharmaceutical manufacturing: An action research study," International Journal of Operations & Production Management, vol. 16, pp. 4-&, 1996 1996. <br>[13] S. C. Trovinger and R. E. Bohn, "Setup time reduction for electronics assembly: Combining simple (SMED) and IT-based methods," Production and Operations Management, vol. 14, pp. 205-217, Sum 2005. <br>[14] S. Tharisheneprem, "Achieving full fungibility and Quick Changeover by turning knobs in tape and Reel machine by applying SMED theory," in Electronic Manufacturing Technology Symposium (IEMT), 2008 33rd IEEE/CPMT International, 2008, pp. 1-5. <br>[15] S. Patel, P. Shaw, and B. G. Dale, "Set-up time reduction and mistake proofing methods鈥揂 study of application in a small company," Business Process Management Journal, vol. 7, pp. 65-75, 2001. <br>[16] C. Moxham and R. Greatbanks, "Prerequisites for the implementation of the SMED methodology: A study in a textile processing environment," International Journal of Quality & Reliability Management, vol. 18, pp. 404-414, 2001. <br>[17] M. Perinic, M. Ikonic, and S. Maricic, "Die casting process assessment using single minute exchange of dies (smed) method," Metalurgija, vol. 48, pp. 199-202, Jul-Sep 2009. <br>[18] B. J. Singh and D. Khanduja, "SMED: for quick changeovers in foundry SMEs," International Journal of Productivity and Performance Management, vol. 59, pp. 98-116, 2009. <br>[19] R. Fritsche, "Reducing set-up times for improved flexibility in high-mix low-volume electric drives production," in Electric Drives Production Conference (EDPC), 2011 1st International, 2011, pp. 74-77. </div> </div> </div> </main> <footer> <div id="infolinks" class="pt-3 pb-2"> <div class="container"> <div style="background-color:#f5f5f5;" class="p-3"> <div class="row"> <div class="col-md-2"> <ul class="list-unstyled"> About <li><a href="https://waset.org/page/support">About Us</a></li> <li><a href="https://waset.org/page/support#legal-information">Legal</a></li> <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/WASET-16th-foundational-anniversary.pdf">WASET celebrates its 16th foundational anniversary</a></li> </ul> </div> <div class="col-md-2"> <ul class="list-unstyled"> Account <li><a href="https://waset.org/profile">My Account</a></li> </ul> </div> <div class="col-md-2"> <ul class="list-unstyled"> Explore <li><a href="https://waset.org/disciplines">Disciplines</a></li> <li><a href="https://waset.org/conferences">Conferences</a></li> <li><a href="https://waset.org/conference-programs">Conference Program</a></li> <li><a href="https://waset.org/committees">Committees</a></li> <li><a href="https://publications.waset.org">Publications</a></li> </ul> </div> <div class="col-md-2"> <ul class="list-unstyled"> Research <li><a href="https://publications.waset.org/abstracts">Abstracts</a></li> <li><a href="https://publications.waset.org">Periodicals</a></li> <li><a href="https://publications.waset.org/archive">Archive</a></li> </ul> </div> <div class="col-md-2"> <ul class="list-unstyled"> Open Science <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/Open-Science-Philosophy.pdf">Open Science Philosophy</a></li> <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/Open-Science-Award.pdf">Open Science Award</a></li> <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/Open-Society-Open-Science-and-Open-Innovation.pdf">Open Innovation</a></li> <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/Postdoctoral-Fellowship-Award.pdf">Postdoctoral Fellowship Award</a></li> <li><a target="_blank" rel="nofollow" href="https://publications.waset.org/static/files/Scholarly-Research-Review.pdf">Scholarly Research Review</a></li> </ul> </div> <div class="col-md-2"> <ul class="list-unstyled"> Support <li><a href="https://waset.org/page/support">Support</a></li> <li><a href="https://waset.org/profile/messages/create">Contact Us</a></li> <li><a href="https://waset.org/profile/messages/create">Report Abuse</a></li> </ul> </div> </div> </div> </div> </div> <div class="container text-center"> <hr style="margin-top:0;margin-bottom:.3rem;"> <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank" class="text-muted small">Creative Commons Attribution 4.0 International License</a> <div id="copy" class="mt-2">© 2024 World Academy of Science, Engineering and Technology</div> </div> </footer> <a href="javascript:" id="return-to-top"><i class="fas fa-arrow-up"></i></a> <div class="modal" id="modal-template"> <div class="modal-dialog"> <div class="modal-content"> <div class="row m-0 mt-1"> <div class="col-md-12"> <button type="button" class="close" data-dismiss="modal" aria-label="Close"><span aria-hidden="true">×</span></button> </div> </div> <div class="modal-body"></div> </div> </div> </div> <script src="https://cdn.waset.org/static/plugins/jquery-3.3.1.min.js"></script> <script src="https://cdn.waset.org/static/plugins/bootstrap-4.2.1/js/bootstrap.bundle.min.js"></script> <script src="https://cdn.waset.org/static/js/site.js?v=150220211556"></script> <script> jQuery(document).ready(function() { /*jQuery.get("https://publications.waset.org/xhr/user-menu", function (response) { jQuery('#mainNavMenu').append(response); });*/ jQuery.get({ url: "https://publications.waset.org/xhr/user-menu", cache: false }).then(function(response){ jQuery('#mainNavMenu').append(response); }); }); </script> </body> </html>

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Benefits from a SMED Application in a Punching Machine