Batch Process Manufacturing

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</div> </div> </nav> </header> <div class="site"> <div class="section has-bg-color-black has-vertical-padding has-vertical-padding-tight pb-12 has-navbar-offset bg-cover bg-center" style="background-image:linear-gradient(0deg, hsla(15, 80%, 3%, 0.7) 0%, hsla(15, 80%, 3%, 0.7) 100%), url('/wp-content/uploads/ind-chemicals.jpeg');"> <div class="container content-container text-start text-sm-center"> <h1>Digital Batch Process Manufacturing</h1> <p class="h5 mb-3">Specialty Chemicals • Advanced Materials • CPG • Cosmetics • Health & Nutrition</p> </div> </div> <div class="section has-bg-color-black has-vertical-padding pt-16"> <div class="container content-container"> <div class="row"> <div class="col col-xl-8 offset-xl-2"> <h2 class="h4 mb-8 font-medium">Production leaders in chemical formulation-based batch manufacturing constantly face these problems but struggle to find a permanent solution:</h2> </div> </div> <div class="row"> <div class="col col-lg-8 offset-lg-2"> <div class="row mb-8 text-left"> <div class="col col-12 col-lg-7"> <ul class="has-orange-markers"> <li class="mb-1"> <span class="fw-light mb-0">Excessive cycle times</span> </li> <li class="mb-1"> <span class="fw-light mb-0">Batch to Batch Variability</span> </li> <li class="mb-1"> <span class="fw-light mb-0">Lower than optimal yield</span> </li> <li class="mb-1"> <span class="fw-light mb-0">Waste & recycling of off-spec product</span> </li> <li class="mb-1"> <span class="fw-light mb-0">Production loss during product and grade changes</span> </li> </ul> </div> <div class="col col-12 col-lg-5"> <p class="text-center lg:text-left">Engineering teams struggle to address production leaders' challenges with minimal data context available from existing MES and control systems.</p> </div> </div> </div> </div> <div class="row"> <div class="col col-xl-8 offset-xl-2"> <p class="h5 mb-8 font-medium">Quartic’s AI-enabled digital batch manufacturing system eliminates these problems and provides a supervisory multi-variate batch optimization system to produce incrementally improving production outcomes.</p> </div> </div> <div class="row"> <div class="col col-lg-8 offset-lg-2"> <div class="row text-left"> <div class="col col-12 col-xl-6"> <figure class="mb-md-4 p-4 italic"> <blockquote> <p>“With Quartic’s Digital Batch Optimization system, our batch variability was reduced by 49% and with much tighter controls we gained back 17% of lost cycle time on our fermentation unit”</p> </blockquote> <figcaption>—<cite style="font-size: .9rem;">Fortune 500 alcoholic beverage producer</cite></figcaption> </figure> </div> <div class="col col-12 col-xl-6"> <figure class="mb-md-4 p-4 italic"> <blockquote> <p>“It took us two weeks to contextualize our PLC, operation logs, and MES data into Quartic, and deploy real-time multi-variate monitoring of a production line, allowing us to identify bottlenecks, reduce variability, and provide operator guidance to maintain on-spec product”</p> </blockquote> <figcaption>—<cite style="font-size: .9rem;">Global bio-tech producer</cite></figcaption> </figure> </div> </div> <a class="btn q-btn mt-4" aria-current="page" href="/demo/">Book Demo</a> </div> </div> </div> </div> <div class="section has-vertical-padding-top has-bg-color-black has-dots-bg-image"> <div class="container content-container text-center"> <div class="row"> <div class="col col-xl-10 offset-xl-1"> <h2 class="h4 mb-8 lg:mb-12 font-medium">The Quartic end-to-end, multi-variate batch monitoring and optimization system empowers manufacturing technology and continuous improvement teams with these capabilities.</h2> </div> </div> <div class="row"> <div class="col col-xl-10 offset-xl-1"> <div class="flex flex-wrap"> <img class="w-1/2 md:w-1/4 mx-auto mb-8" src="/wp-content/uploads/PerformanceAnalytics.png" alt="Performance Analytics" /> <img class="w-1/2 md:w-1/4 mx-auto mb-8" src="/wp-content/uploads/RTBatchMonitoring.png" alt="Real-Time Batch Monitoring" /> <img class="w-1/2 md:w-1/4 mx-auto mb-8" src="/wp-content/uploads/PredBatchMonitoring.png" alt="Predictive Batch Monitoring" /> <img class="w-1/2 md:w-1/4 mx-auto mb-8" src="/wp-content/uploads/PrescriptionBatchOptimization.png" alt="Prescriptive Batch Optimization" /> </div> </div> </div> <div class="row"> <div class="col col-lg-8 offset-lg-2 col-xl-6 offset-xl-3"> <h3 class="h5 mb-4 lg:mb-8 font-medium">Capabilities you will achieve by using this system:</h3> <ul class="has-orange-markers lg:columns-2 lg:gap-4 mb-8 lg:mb-12 text-left"> <li class="mb-3"> <span class="fw-light m-0">Ready to use contextual batch data – real-time and historical</span> </li> <li class="mb-3"> <span class="fw-light m-0">Product, batch, and multi-unit views for analysis</span> </li> <li class="mb-3"> <span class="fw-light m-0">Historical batch analysis</span> </li> <li class="mb-3"> <span class="fw-light m-0">Realtime multivariate SPC and Machine Learning</span> </li> <li class="mb-3"> <span class="fw-light m-0">Predictive Batch evolution trajectory</span> </li> <li class="mb-3"> <span class="fw-light m-0">Realtime parameter influence indication</span> </li> <li class="mb-3"> <span class="fw-light m-0">Supervisory Closed loop multivariate control</span> </li> </ul> <p class="h4 mb-8 lg:mb-12 font-normal">Using these capabilities Batch Process Manufacturers can move from process control systems and manufacturing management systems to a <span class="font-bold">Manufacturing Operations Automation</span> system</p> </div> </div>  <div class="row"> <div class="col col-xl-10 offset-xl-1"> <img class="w-full mb-8" src="/wp-content/uploads/Final_UO_Graphic_white_lines.png" alt="Optimization graphic" /> </div> </div> <div class="row"> <div class="col col-lg-8 offset-lg-2 col-xl-6 offset-xl-3"> <h3 class="h5 mb-4 lg:mb-8 font-medium">Manufacturing Operations Automation for Digital Batch Manufacturing</h3> <ul class="has-orange-markers lg:columns-2 lg:gap-4 mb-8 lg:mb-12 text-left"> <li>Control System & MES Agnostic</li> <li>Cloud native & Agnostic</li> <li>Production line to enterprise scaling</li> <li>ISA99, IEC62443 ICS security</li> <li>IS9001, SOC2</li> <li>Simple licensing – no user limits, no interface limits</li> </ul> <a class="btn q-btn ms-0 ms-lg-2 mt-5" aria-current="page" href="/demo/">Book Demo</a> </div> </div> </div> </div> <div class="section has-bg-color-black has-vertical-padding-top" id="productDetailsSection3"> <div class="container content-container text-center"> <div class="d-flex justify-center"> <div class="w-full lg:w-2/5"> <h2 class="mb-lg-4 pb-3 move-right">Download The Batch Industry White Paper</h2> <script charset="utf-8" type="text/javascript" src="//js.hsforms.net/forms/embed/v2.js"></script> <script> hbspt.forms.create({ region: "na1", portalId: "5091653", formId: "6dcaed7a-3ddc-4b95-b231-5584fd8e61f1" }); </script> </div> </div> </div> </div> <div class="section has-bg-color-black has-vertical-padding"> <div class="container content-container"> <div class="row"> <div class="col col-xl-10 offset-xl-1"> <h2 class="h4 mb-8 lg:mb-12 move-right font-medium">Additional Content</h2> <div class="row row-cols-1 row-cols-lg-3 g-lg-4 g-2 text-left"> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/the-future-of-manufacturing/"> <span>The future of manufacturing</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/introduction-to-modern-mvda/"> <span>Manufacturing needs MVDA: An introduction to modern, scalable multivariate data analysis</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/repeatedly-deliver-a-golden-batch-with-ml/"> <span>The Myth of the Elusive Golden Batch?</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/ai-driven-automation-stepping-stone-to-autonomous-process-control/"> <span>AI-driven Automation: a Stepping Stone to Autonomous Process Control</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/embracing-variability/"> <span>To achieve Agility in manufacturing – embrace Variability – Part 1</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/optimization-with-offline-reinforcement-learning/"> <span>Optimization with Offline Reinforcement Learning</span> <span class="block mt-3">Read article →</span> </a> </p> </div> <div class="col"> <p class="mb-4"> <a class="block no-underline text-white hover:text-orange" href="https://www.quartic.ai/blog/advanced-analytics-in-batch-manufacturing-a-practical-path-to-improved-yield-and-consistency/"> <span>Advanced Analytics in Batch Manufacturing: A Practical Path to Improved Yield and Consistency</span> <span class="block mt-3">Read article →</span> </a> </p> </div> </div> </div> </div> </div> </div> <div id="contactSection" class="section has-bg-color-black has-vertical-padding text-white"> <div class="container"> <h3 class="fw-bold q-text-shadow-none move-left">Stay in touch</h3> <div class="card q-card move-down m-auto" id="contactCard"> <div class="card-body"> <form id="contactForm"></form> </div> </div> </div> </div>  <div class="px-4 pt-12 pb-2 w-100 footer footer-lg" id=""> <div class="container"> <div class="lg:flex lg:justify-between lg:align-items-start"> <div class="lg:mr-5 text-center"> <img 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