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style="cursor:inherit">Key points</p> <label for="ez-toc-cssicon-toggle-item-67b2e136c709a" class="ez-toc-cssicon-toggle-label"><span class=""><span class="eztoc-hide" style="display:none;">Toggle</span><span class="ez-toc-icon-toggle-span"><svg style="fill: #000000;color:#000000" xmlns="http://www.w3.org/2000/svg" class="list-377408" width="20px" height="20px" viewBox="0 0 24 24" fill="none"><path d="M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z" fill="currentColor"></path></svg><svg style="fill: #000000;color:#000000" class="arrow-unsorted-368013" xmlns="http://www.w3.org/2000/svg" width="10px" height="10px" viewBox="0 0 24 24" version="1.2" baseProfile="tiny"><path d="M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z"/></svg></span></span></label><input type="checkbox" id="ez-toc-cssicon-toggle-item-67b2e136c709a" aria-label="Toggle" /><nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class="ez-toc-link ez-toc-heading-1" href="#Rubber-components-and-food-products" title="Rubber components and food products">Rubber components and food products</a></li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class="ez-toc-link ez-toc-heading-2" href="#No-immunity-from-rubber-contamination" title="No immunity from rubber contamination">No immunity from rubber contamination</a></li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class="ez-toc-link ez-toc-heading-3" href="#Whats-the-solution" title="What’s the solution?">What’s the solution?</a></li></ul></nav></div> <style></style> <div id="ra-player" data-skin="https://assets.readaloudwidget.com/embed/skins/default"><div class="ra-button" onclick="readAloud(document.getElementById('ra-audio'), document.getElementById('ra-player'))"><svg viewBox="0 0 80 100"><polygon points="80,50 0,100 0,0 80,50" fill="#484848"/></svg> Listen to this article</div></div> <audio id="ra-audio" data-lang="en-GB" data-voice="Google en-GB-Standard-F" data-key="18343afeffefeca0de0080a2a505abc1"></audio> <script>function readAloud(e,n){var s="https://assets.readaloudwidget.com/embed/",t=(/iPad|iPhone|iPod/.test(navigator.userAgent)&&(e.src=s+"sound/silence.mp3",e.play(),"undefined"!=typeof speechSynthesis&&speechSynthesis.speak(new SpeechSynthesisUtterance(" "))),document.createElement("script"));t.onload=function(){readAloudInit(e,n)},t.src=s+"js/readaloud.min.js",document.head.appendChild(t)}</script> <p><strong>Last year there was a significant increase in the number of recorded recalls of food products contaminated with rubber, a 22% surge compared to 2015. (Source: US market, Food Safety Magazine)</strong></p> <span id="more-32807"></span> <p>Whilst the rise in contaminated food products could be a sign of increased food safety monitoring, it could also be that food processing mistakes are occurring more frequently. Either way, it causes major concern for manufacturers and consumers.</p><div class="stream-item stream-item-in-post stream-item-inline-post aligncenter"><div class="stream-item-size" style=""><p style="text-align: center;"><strong>____________________________________________________</strong></p> <p style="text-align: center;"><span style="color: #000000;"><strong>Enjoying this article? </strong></span></p> <p style="text-align: center;"><span style="color: #000000;"><strong>Subscribe to PII Magazine, E-newsletter and Podcast - for free! </strong></span></p> <p style="text-align: center;">Join 25,000 global readers!</p> <p style="text-align: center;"><span style="color: #ff0000;"><a style="color: #ff0000;" href="https://www.processindustryinformer.com/magazine-registration"><strong>Subscribe now</strong></a></span></p> <p style="text-align: center;"><strong>____________________________________________________</strong></p></div></div> <p>Precision Polymer Engineering (PPE) explore the issues around rubber contamination and how best to prevent these occurrences across the food processing industry.</p> <h2 class="wp-block-heading"><span class="ez-toc-section" id="Rubber-components-and-food-products"></span><strong>Rubber components and food products</strong><span class="ez-toc-section-end"></span></h2> <p>Rubber O-rings and seals are used throughout food processing lines, in equipment such as tanks, blenders, mixers, grinders, kettles, dryers, filters, dosers/dispensers and pipe couplings, to name a few. </p> <p>Their role lies in creating a barrier containing gas, fluid or produce to prevent leakage. Repeated mechanical operation can, over time, damage rubber seals causing fragments to break off, this in turn can result in product contamination.</p> <p>Seals may also become trapped or dislodged as a result of poor installation. Whilst regular maintenance cycles can help reduce the risk, further prevention is needed in the form of metal detectable rubber seals, providing extra security and peace of mind.</p> <h2 class="wp-block-heading"><span class="ez-toc-section" id="No-immunity-from-rubber-contamination"></span><strong>No immunity from rubber contamination</strong><span class="ez-toc-section-end"></span></h2> <p>Rubber contamination can occur in various food processing disciplines including ready meals, dairy, bakery and confectionery and recent example show that no area is immune.</p> <p>Last year in the US, Pilgrim’s Pride, Texas-based chicken producer recalled $5.5 million worth of food products after consumers found their chicken nuggets contaminated with metal, plastic, rubber and wood. (Source: FSIS-USDA)</p> <p>In the UK, last year there have be product recalls from Lidl, Tesco and Sainsburys for yogurt and pasta products, plus Oatibix Flakes from Weetabix.  There have also been cases reported relating to Walkers Crisps, Maltesers, Country Life Spread and Mr Kipling mince pies (source Food Standards Agency).</p> <h2 class="wp-block-heading"><span class="ez-toc-section" id="Whats-the-solution"></span><strong>What’s the solution?</strong><span class="ez-toc-section-end"></span></h2> <p>Detectaseal is the name given to a range of FDA compliant, metal detectable elastomer materials designed to help manufacturers reduce the risk of rubber seal contamination during food processing.</p> <p>Developed by Precision Polymer Engineering (PPE), Detectaseal fragments as small as 2mm can be identified by conventional, in-line, metal detection and X-ray equipment, ensuring early warning of rubber contamination.</p> <p>Detectaseal materials have a number of benefits:</p> <ul class="wp-block-list"><li>    7 material grades to suit most application requirements</li><li>    Identifiable by X-ray</li><li>    Custom shapes and sizes available</li><li>    Compliant with FDA & USP standards</li><li>    Quality Assurance with full batch traceability and ISO10402</li><li>    Consumer protected</li><li>    Reduced risk and recall prevention</li></ul> <p>Materials used in Detectaseal components include EPDM, nitrile (NBR) and fluorocarbon (FKM) and silicone (VMQ) grades. These materials can be moulded into standard and non-standard sized O-rings, gaskets and custom shaped seals in blue and black for use within all models and types of food processing equipment.</p> <p>In the world of Fast Moving Consumer Goods, brand image is everything. Competition is fierce in the food industry and the quality associated with a brand is critical to a company’s success. It’s for this reason that the development of component materials like that of Detectaseal are essential for developing a food safe environment within the processing industry.</p>   </div> <div id="post-extra-info"> <div class="theiaStickySidebar"> <div class="single-post-meta post-meta clearfix"><span class="author-meta single-author with-avatars"><span class="meta-item meta-author-wrapper meta-author-703"> <span class="meta-author-avatar"> <a href="https://www.processindustryinformer.com/author/pii-editor/"><img data-del="avatar" alt="Photo of Phil Black - PII Editor" src='https://www.processindustryinformer.com/wp-content/uploads/2019/11/phil-black-150x150.png' class='avatar pp-user-avatar avatar-140 photo ' height='140' width='140'/></a> </span> <span class="meta-author"><a href="https://www.processindustryinformer.com/author/pii-editor/" class="author-name tie-icon" title="Phil Black - PII Editor">Phil Black - PII Editor</a></span> <a href="https://twitter.com/piimag" class="author-twitter-link" target="_blank" rel="nofollow noopener" title="Follow on Twitter"> <span class="tie-icon-twitter" aria-hidden="true"></span> <span class="screen-reader-text">Follow on X</span> </a> <a href="mailto:philblack@piimag.com" class="author-email-link" target="_blank" rel="nofollow noopener" title="Send an email"> <span class="tie-icon-envelope" aria-hidden="true"></span> <span class="screen-reader-text">Send an email</span> </a> </span></span><span class="date meta-item tie-icon">23/06/2017</span><div class="tie-alignright"><span class="meta-views meta-item very-hot"><span class="tie-icon-fire" aria-hidden="true"></span> 275 </span><span class="meta-reading-time meta-item"><span class="tie-icon-bookmark" aria-hidden="true"></span> 2 minutes read</span> </div></div> </div> </div> <div class="clearfix"></div> <script id="tie-schema-json" type="application/ld+json">{"@context":"http:\/\/schema.org","@type":"NewsArticle","dateCreated":"2017-06-23T06:27:23+00:00","datePublished":"2017-06-23T06:27:23+00:00","dateModified":"2020-01-16T21:21:37+00:00","headline":"Prevent Rubber Contamination in Food Processing Environments","name":"Prevent Rubber Contamination in Food Processing Environments","keywords":[],"url":"https:\/\/www.processindustryinformer.com\/prevent-rubber-contamination-food-processing-environments\/","description":"Last year there was a significant increase in the number of recorded recalls of food products contaminated with rubber, a 22% surge compared to 2015. (Source: US market, Food Safety Magazine) Whilst t","copyrightYear":"2017","articleSection":"Fluids Handling","articleBody":"\nLast year there was a significant increase in the number of recorded recalls of food products contaminated with rubber, a 22% surge compared to 2015. (Source: US market, Food Safety Magazine)\n\n\n\n\n\n\n\nWhilst the rise in contaminated food products could be a sign of increased food safety monitoring, it could also be that food processing mistakes are occurring more frequently. Either way, it causes major concern for manufacturers and consumers.\n\n\n\nPrecision Polymer Engineering (PPE) explore the issues around rubber contamination and how best to prevent these occurrences across the food processing industry.\n\n\n\nRubber components and food products\n\n\n\nRubber O-rings and seals are used throughout food processing lines, in equipment such as tanks, blenders, mixers, grinders, kettles, dryers, filters, dosers\/dispensers and pipe couplings, to name a few. \n\n\n\nTheir role lies in creating a barrier containing gas, fluid or produce to prevent leakage. Repeated mechanical operation can, over time, damage rubber seals causing fragments to break off, this in turn can result in product contamination.\n\n\n\nSeals may also become trapped or dislodged as a result of poor installation. Whilst regular maintenance cycles can help reduce the risk, further prevention is needed in the form of metal detectable rubber seals, providing extra security and peace of mind.\n\n\n\nNo immunity from rubber contamination\n\n\n\nRubber contamination can occur in various food processing disciplines including ready meals, dairy, bakery and confectionery and recent example show that no area is immune.\n\n\n\nLast year in the US, Pilgrim\u2019s Pride, Texas-based chicken producer recalled $5.5 million worth of food products after consumers found their chicken nuggets contaminated with metal, plastic, rubber and wood. (Source: FSIS-USDA)\n\n\n\nIn the UK, last year there have be product recalls from Lidl, Tesco and Sainsburys for yogurt and pasta products, plus Oatibix Flakes from Weetabix.  There have also been cases reported relating to Walkers Crisps, Maltesers, Country Life Spread and Mr Kipling mince pies (source Food Standards Agency).\n\n\n\nWhat\u2019s the solution?\n\n\n\nDetectaseal is the name given to a range of FDA compliant, metal detectable elastomer materials designed to help manufacturers reduce the risk of rubber seal contamination during food processing.\n\n\n\nDeveloped by Precision Polymer Engineering (PPE), Detectaseal fragments as small as 2mm can be identified by conventional, in-line, metal detection and X-ray equipment, ensuring early warning of rubber contamination.\n\n\n\nDetectaseal materials have a number of benefits:\n\n\n\n    7 material grades to suit most application requirements    Identifiable by X-ray    Custom shapes and sizes available    Compliant with FDA & USP standards    Quality Assurance with full batch traceability and ISO10402    Consumer protected    Reduced risk and recall prevention\n\n\n\nMaterials used in Detectaseal components include EPDM, nitrile (NBR) and fluorocarbon (FKM) and silicone (VMQ) grades. These materials can be moulded into standard and non-standard sized O-rings, gaskets and custom shaped seals in blue and black for use within all models and types of food processing equipment.\n\n\n\nIn the world of Fast Moving Consumer Goods, brand image is everything. Competition is fierce in the food industry and the quality associated with a brand is critical to a company\u2019s success. It\u2019s for this reason that the development of component materials like that of Detectaseal are essential for developing a food safe environment within the processing industry.\n","publisher":{"@id":"#Publisher","@type":"Organization","name":"Process Industry Informer","logo":{"@type":"ImageObject","url":"https:\/\/www.processindustryinformer.com\/wp-content\/uploads\/2019\/10\/pii-logo-retina@2x-e1571157776218.png"},"sameAs":["https:\/\/www.facebook.com\/processindustryinformer","https:\/\/twitter.com\/piimag","http:\/\/www.linkedin.com\/company\/process-industry-informer"]},"sourceOrganization":{"@id":"#Publisher"},"copyrightHolder":{"@id":"#Publisher"},"mainEntityOfPage":{"@type":"WebPage","@id":"https:\/\/www.processindustryinformer.com\/prevent-rubber-contamination-food-processing-environments\/","breadcrumb":{"@id":"#Breadcrumb"}},"author":{"@type":"Person","name":"Phil Black - PII Editor","url":"https:\/\/www.processindustryinformer.com\/author\/pii-editor\/"},"image":{"@type":"ImageObject","url":"https:\/\/www.processindustryinformer.com\/wp-content\/uploads\/2017\/06\/preventing-rubber-contamination.jpg","width":1200,"height":467}}</script> <div class="toggle-post-content clearfix"> <a id="toggle-post-button" class="button" href="#"> Show More <span class="tie-icon-angle-down"></span> </a> </div> <script type="text/javascript"> var $thisPost = document.getElementById('the-post'); $thisPost = $thisPost.querySelector('.entry'); var $thisButton = document.getElementById('toggle-post-button'); $thisButton.addEventListener( 'click', function(e){ $thisPost.classList.add('is-expanded'); $thisButton.parentNode.removeChild($thisButton); e.preventDefault(); }); </script> </article> <div class="wpcf7 no-js" id="wpcf7-f123884-p32807-o1" lang="en-GB" dir="ltr" data-wpcf7-id="123884"> <div class="screen-reader-response"><p role="status" aria-live="polite" aria-atomic="true"></p> <ul></ul></div> <form action="/prevent-rubber-contamination-food-processing-environments/#wpcf7-f123884-p32807-o1" method="post" class="wpcf7-form init" aria-label="Contact form" novalidate="novalidate" data-status="init"> <div style="display: none;"> <input type="hidden" name="_wpcf7" value="123884" /> <input type="hidden" name="_wpcf7_version" value="6.0.3" /> <input type="hidden" name="_wpcf7_locale" value="en_GB" /> <input type="hidden" name="_wpcf7_unit_tag" value="wpcf7-f123884-p32807-o1" /> <input type="hidden" name="_wpcf7_container_post" value="32807" /> <input type="hidden" name="_wpcf7_posted_data_hash" value="" /> <input type="hidden" name="_wpcf7_recaptcha_response" value="" /> </div> <div class="standard-form-wrapper"> <div class="text-wrap"> <h2>Would you like further information about this article? </h2> <p>Add your details below and we'll be in touch <span> ASAP!</span> </p> </div> <div class="form-wrap"> <div class="cform-name content-column one_half"> <p><span class="wpcf7-form-control-wrap" data-name="your-name"><input size="40" maxlength="400" class="wpcf7-form-control wpcf7-text wpcf7-validates-as-required cform-post" aria-required="true" aria-invalid="false" placeholder="Full Name" value="" type="text" name="your-name" /></span> </p> </div> <div class="cform-company content-column one_half last_column"> <p><span class="wpcf7-form-control-wrap" data-name="company-name"><input size="40" maxlength="400" class="wpcf7-form-control wpcf7-text wpcf7-validates-as-required cform-post" aria-required="true" aria-invalid="false" placeholder="Company" value="" type="text" name="company-name" /></span> </p> </div> <div class="cform-email content-column one_half"> <p><span class="wpcf7-form-control-wrap" data-name="business-email"><input size="40" maxlength="400" class="wpcf7-form-control wpcf7-email wpcf7-validates-as-required wpcf7-text wpcf7-validates-as-email cform-post" aria-required="true" aria-invalid="false" placeholder="Business Email" value="" type="email" name="business-email" /></span> </p> </div> <div class="cform-phone content-column one_half last_column"> <p><span class="wpcf7-form-control-wrap" data-name="phone"><input size="40" maxlength="400" class="wpcf7-form-control wpcf7-tel wpcf7-validates-as-required wpcf7-text wpcf7-validates-as-tel cform-post" aria-required="true" aria-invalid="false" placeholder="Tel. 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class="comment-list"> <li id="comment-1009" class="comment even thread-even depth-1 has-avatar"> <article id="div-comment-1009" class="comment-body"> <footer class="comment-meta"> <div class="comment-author vcard"> <img alt='' src='https://secure.gravatar.com/avatar/f89f00bb5ba9205ff78e767d03a35478?s=70&d=mm&r=g' srcset='https://secure.gravatar.com/avatar/f89f00bb5ba9205ff78e767d03a35478?s=140&d=mm&r=g 2x' class='avatar avatar-70 photo' height='70' width='70' decoding='async'/> <b class="fn"><a href="https://www.foban.nl/" class="url" rel="ugc external nofollow">Sarah de Leeuw</a></b> <span class="says">says:</span> </div> <div class="comment-metadata"> <a href="https://www.processindustryinformer.com/prevent-rubber-contamination-food-processing-environments/#comment-1009"><time datetime="2019-01-25T10:57:24+00:00">25/01/2019 at 10:57 am</time></a> </div> </footer> <div class="comment-content"> <p>Interessant stukje over rubber in de voedselindustrie. Mij lijkt het ook verstandig rubberverontreiniging te voorkomen. Gelukkig zijn hier voldoende oplossingen voor.</p> <p>Google translate:<br /> Interesting piece about rubber in the food industry. It also seems sensible to avoid rubber pollution. Fortunately, there are sufficient solutions for this.</p> </div> <div class="reply"><a rel="nofollow" class="comment-reply-link" href="#comment-1009" data-commentid="1009" data-postid="32807" data-belowelement="div-comment-1009" data-respondelement="respond" data-replyto="Reply to Sarah de Leeuw" aria-label="Reply to Sarah de Leeuw">Reply</a></div> </article> </li> </ol> </div> <div id="add-comment-block" class="container-wrapper"> <div id="respond" class="comment-respond"> <h3 id="reply-title" class="comment-reply-title the-global-title">Leave a Reply <small><a rel="nofollow" id="cancel-comment-reply-link" href="/prevent-rubber-contamination-food-processing-environments/#respond" style="display:none;">Cancel reply</a></small></h3><form action="https://www.processindustryinformer.com/wp-comments-post.php" method="post" id="commentform" class="comment-form" novalidate><p class="comment-notes"><span id="email-notes">Your email address will not be published.</span> <span 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