3D Printing of Metal Microcoils and Helices

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class="o_we_bg_filter bg-black-50"></div> </section> <section class="bg-epsilon oe_custom_bg pt0 o_colored_level pb16" style="background-color: rgba(163, 142, 61, 0.1); background-image: none;"> <div class="container"> <div class="row s_nb_column_fixed"> <div class="col-lg-12 s_title pt0 pb0 o_colored_level" style="text-align: center;" data-snippet="s_title" data-name="Title"> <h1 class="s_title_default"> <font style="font-size: 36px;" class="text-o-color-1">Manufacturing Microcoils and Helices with 碌AM</font> </h1> </div> </div> </div> </section> <section class="s_picture o_colored_level pt0 pb0" data-snippet="s_picture" data-name="Picture" style="background-color: rgb(193, 193, 201);"> <div class="container"> <p style="text-align: center;"> <br/> </p> <div class="row s_nb_column_fixed"> <div class="o_colored_level pb0 offset-lg-2 col-lg-8" style="text-align: center;"> <figure class="figure"> <img src="/web/image/50158-1c914f17/Copper_150_Array_5_filter_v1.jpg" class="figure-img img-thumbnail padding-large" alt="An array of copper microcoils printed with the Exaddon CERES system. Each coil measures 20 micron diameter." loading="lazy" data-original-id="45972" data-original-src="/web/image/45972-0dcb8ecf/Copper_150_Array_5_filter_v1.jpg" data-mimetype="image/jpeg" data-resize-width="512" data-bs-original-title="" aria-describedby="tooltip610899"/> <figcaption class="figure-caption py-3 text-muted"> <font style="font-size: 18px;" class="text-o-color-1">An array of copper microcoils printed with the Exaddon CERES system. <br/>Each coil measures 20 micrometers in diameter.</font> </figcaption> </figure> </div> </div> </div> </section> <section class="s_text_image pt32 pb88 o_colored_level" data-snippet="s_text_image" data-name="Text - Image" style="background-image: none;"> <div class="container"> <div class="row align-items-center"> <div class="pb16 pt0 col-lg-5 o_colored_level"> <img src="/web/image/24675/microcoils_helices_v2.jpg" class="img img-fluid mx-auto" alt="A metal microcoil 3D printed for medical research - produced by Exaddon for Harvard Medical School" data-bs-original-title="" aria-describedby="tooltip534126" loading="lazy"/> </div> <div class="col-lg-6 pt16 pb0 o_colored_level"> <p> <font style="font-size: 18px;" class="text-o-color-1">Manufacturing coils and helix structures with a diameter less than 300 micrometers is a complex challenge which is hardly addressed by conventional methods. Thanks to our additive micromanufacturing technology, coils down to 10 micrometers in diameter are possible using standard printing nozzles. Using custom nozzles, the diameter can go even smaller.<br/></font> <br/> <font style="font-size: 18px;" class="text-o-color-1">The CERES 碌AM print system can print coils in isolation or in array, with overall coil diameter, strand diameter, or pitch all able to be customized.</font><font style="font-size: 18px;"> </font> <br/> <br/> </p> <p> <b> <font style="font-size: 18px;" class="text-o-color-1">Advantages:</font> </b> </p> <ul> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">Structures printed directly onto contact pads</font> </span> </li> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">Wide range of designs possible</font> </span> </li> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">Pure, high quality copper or gold (other metals possible)</font> </span> </li> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">Excellent conductivity (~87% of bulk copper)</font> </span> </li> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">Excellent adhesion to the substrate</font> </span> </li> <li> <span class="card-text"> <font style="font-size: 18px;" class="text-o-color-1">More complicated designs feasible:</font> <br/> <font style="font-size: 18px;" class="text-o-color-1">- Planar coils</font> <br/> <font style="font-size: 18px;" class="text-o-color-1">- Intertwine multiple coils</font> <br/> <font style="font-size: 18px;" class="text-o-color-1">- Strands can have different diameters</font> </span> </li> </ul> <p> <font style="font-size: 18px;" class="text-o-color-1">See the </font> <a href="/publications" data-bs-original-title="" title=""><font style="font-size: 18px; background-color: rgba(163, 142, 61, 0.1);" data-bs-original-title="" title="" aria-describedby="tooltip29859" class="text-o-color-1 ">Publications </font> </a><font style="font-size: 18px;" class="text-o-color-1">page for our latest research in this area.</font> </p> <p> <font style="font-size: 18px;"> <br/> </font> </p> <p> <font style="font-size: 18px;"> </font><font style="font-size: 18px;" class="text-o-color-1"><b>Use Cases of 3D Printed Microscale Metal Coils:</b> </font> </p> <ul> <li> <font style="font-size: 18px;" class="text-o-color-1">Waveguides for THz applications</font> </li> <li> <font style="font-size: 18px;" class="text-o-color-1">Semiconductor contacting</font> </li> <li> <font style="font-size: 18px;" class="text-o-color-1">Electrode interfaces</font> </li> <li> <font style="font-size: 18px;" class="text-o-color-1">Photonics structures</font> </li> <li> <font style="font-size: 18px;" class="text-o-color-1">Cell transfection / membrane interaction</font> </li> <li> <font style="font-size: 18px;" class="text-o-color-1">Microscale materials properties investigation</font> </li> <li> <font style="font-size: 18px;">MEMS applications</font> </li> </ul> </div> </div> </div> </section> <section 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