Customer Story - JW Williams Company | Engineering Contractors and Structural Fabrication Services

<!DOCTYPE html> <html lang="en"> <head> <meta charset="utf-8"> <meta content="width=device-width, initial-scale=1.0" name="viewport"> <title>Customer Story - JW Williams Company | Engineering Contractors and Structural Fabrication Services - Watts Specialties</title> <META NAME="KEYWORDS" content="Customer Story - JW Williams Company | Engineering Contractors and Structural Fabrication Services - Watts Specialties"> <META NAME="DESCRIPTION" CONTENT="Watts Specialties | Call: 253-848-9288 | Premium Supplier of Pipe Cutting Equipment For over 35 Years"> <meta content="width=device-width, initial-scale=1.0" name="viewport">  <script>(function(w,d,s,l,i){w[l]=w[l]||[];w[l].push({'gtm.start': new Date().getTime(),event:'gtm.js'});var f=d.getElementsByTagName(s)[0], j=d.createElement(s),dl=l!='dataLayer'?'&l='+l:'';j.async=true;j.src= 'https://www.googletagmanager.com/gtm.js?id='+i+dl;f.parentNode.insertBefore(j,f); })(window,document,'script','dataLayer','GTM-5MX3VK7');</script>   <script> (function(i,s,o,g,r,a,m){i['GoogleAnalyticsObject']=r;i[r]=i[r]||function(){ (i[r].q=i[r].q||[]).push(arguments)},i[r].l=1*new Date();a=s.createElement(o), m=s.getElementsByTagName(o)[0];a.async=1;a.src=g;m.parentNode.insertBefore(a,m) })(window,document,'script','//www.google-analytics.com/analytics.js','ga'); ga('create', 'UA-37581002-1', 'auto'); ga('send', 'pageview'); </script>   <script async src="https://www.googletagmanager.com/gtag/js?id=AW-997079437"></script> <script> window.dataLayer = window.dataLayer || []; function gtag(){dataLayer.push(arguments);} gtag('js', new Date()); gtag('config', 'AW-997079437'); </script>  <link href="images/watts-icon.ico" rel="shortcut icon"> <link href="assets/img/apple-touch-icon.png" rel="apple-touch-icon">  <link href="https://fonts.googleapis.com/css?family=Open+Sans:300,300i,400,400i,600,600i,700,700i|Raleway:300,300i,400,400i,500,500i,600,600i,700,700i|Poppins:300,300i,400,400i,500,500i,600,600i,700,700i" rel="stylesheet">  <link href="assets/vendor/bootstrap/css/bootstrap.min.css" rel="stylesheet"> <link href="assets/vendor/icofont/icofont.min.css" rel="stylesheet"> <link href="assets/vendor/boxicons/css/boxicons.min.css" rel="stylesheet"> <link href="assets/vendor/venobox/venobox.css" rel="stylesheet"> <link href="assets/vendor/owl.carousel/assets/owl.carousel.min.css" rel="stylesheet"> <link href="assets/vendor/aos/aos.css" rel="stylesheet">  <link href="assets/css/style2.css" rel="stylesheet">  <script> var _ctct_m = "a16258f8ccb2b62c826fe2d635bb4d42"; </script> <script id="signupScript" src="//static.ctctcdn.com/js/signup-form-widget/current/signup-form-widget.min.js" async defer></script>  </head> <body>  <noscript><iframe src="https://www.googletagmanager.com/ns.html?id=GTM-5MX3VK7" height="0" width="0" style="display:none;visibility:hidden"></iframe></noscript>   <header class="fixed-top" style="background:#ffffff;width:100%;height:80px; border-bottom-style:solid;border-width: 2px;border-color: #006ABE;"> <div class="container d-flex"> <div style="background:#ffffff;width:100%;height:60px;margin-top:10px; border-style:solid; border-width:0px;border-color: #000000"> <div style="float:left;margin:15px 0px 15px 0px"> <a href="index.php"><img src="../images/watts-specialties-logo.jpg" width=240 style="margin:-10px 0px 5px 0px;width:240px" border=0 /></a> </div> <div style="margin-bottom:10px"> <nav class="nav-menu d-none d-lg-block"> <table border=0 width=600 cellpadding=0 style="font-color:#0081D5;margin:12px 0px 0px 2px"> <tr> <td width=40> </td> <td class="nav2"><a href="customer-stories-new.php">Customer Stories</a></td> <td class="nav2"><a href="watts-specialties-cnc-plasma-machines.php" style="padding-right:12px">All Machines</a></td> <td class="nav2"><font size=4 style="margin-right:20px">+1 253-848-9288</font></td> </tr> </table>  </div> </div> <div style="float:right;width:220px;height:40px;margin:20px -10px 0px 0px; border-style:solid;border-width:0px;border-color:#dfdfdf"> <a href="sitemap.php"><img src="../images/2020/menu.jpg" style="margin:13px 0px 0px 65px" width=32 border=0></a> <div style="width:185px;float:right;margin:-50px -70px 0px 150px; border-style:solid;border-width:0px;border-color:#cdcdcd"><br> <center> <a target=_blank href="https://www.youtube.com/channel/UCQn412pJMcZ6h3PpGnpHlDw"><img src="images/youtube.png" width=26 border="0"></a> <a target=_blank href="https://www.linkedin.com/company/watts-muller/"><img src="images/linked.png" width=26 border="0"></a> <a href="https://www.facebook.com/people/Watts-Specialties/100076784183787/" target=_blank><img src="images/facebook.png" width=26 border="0"></a> </div> </center> </div> </div> </div> </header>  <main id="main"> <br><br>  <section class="services"> <br> <div class="container" style="margin-bottom:-20px"> <div class="section-title" data-aos="fade-in" data-aos-delay="100"> <h2>Case Study - J.W. Williams Company</h2> </div> <div class="row"> <div class="col-sm" style="margin:5px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <p><b>J.W. Williams, Inc.,</b> a subsidiary of AECOM, is an engineering and fabrication company with expertise in modular assembly of large industrial projects and a leader in the natural gas and crude oil industries. <br><br> Since 1963, J.W. Williams has been a cost effective "turn-key" solution provider for process equipment, including engineering design, fabrication, installation, assembly, start up, and field service needs. <br><br> The company has over 325,000 sq.ft. of manufacturing and fabrication facilities strategically located throughout the USA. The AECOM Corporate Headquarters is located in Los Angeles. </p> <div style="margin:10px;width:96%; font-family:arial; font-size:13px"><center> <img src="images/jwwilliams-fabshop.jpg" width="100%" border=1><br> J.W. Williams Fabrication Shop - Casper, Wyoming</center> </div> <br><br> <h2 style="font-size:24px"><b>The Business Challenge:</b></h2> <p>"We needed to upgrade our machinery," said Jeremy Watts, Director of Production Systems Design for J.W. Williams, Inc. "We were getting more projects calling for large pressure vessels and larger pipe. We had an older machine capable of cutting up to 48" pipe and we needed a larger machine for our fabrication facility in Casper, Wyoming." "We also had projects calling for significant quantities of pipe that required several joints and bevels," continued Jeremy Watts. "Cutting joints on our older machine was far too slow and required too much prep work for pipe fit-up. We needed a machine to increase both efficiency and quality." </p> </div> <div class="col-sm" style="margin:5px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <center><br> <img src="images/jwwilliams-logo.gif" style="margin-top:5px" width="60%"> <div style="padding:0px;width:250px;margin-top:16px"> <img src="images/jwwilliams-jwatts.jpg" width="65%" border=1 /><br> <font size=3 color=#000000> <b>Jeremy Watts</b>, Director<br>Production Systems Design</font> </div> <p style="text-align:left;margin:10px 8px 0px 15px"> After serving in the Army for five years, after his discharge Jeremy worked in the construction world, then went to school and earned a degree in Drafting and Construction Management. <br><br> Jeremy joined J.W. Williams in 2004 as an autocad drafter. He worked his way up into management and now he manages the Engineering, Estimating and Drafting departments. Jeremy has been working at J.W. Williams for 15 years and works at the Casper facility. As part of the Engineering team Jeremy is involved in machine purchasing and installations. <br><br>  <img src="images/jww-machine-largeview.jpg" style="margin:0px" width="100%" border=1> </div> </div>  <section id="portfolio" class="portfolio"> <div class="container"> <div class="section-title" data-aos="fade-in" data-aos-delay="100"> <h2>J.W. Williams Photo Gallery</h2> </div> <div class="row portfolio-container" data-aos="fade-up"> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="gallery-jwwilliams/img/01-jwwilliams-machine.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="gallery-jwwilliams/img/01-jwwilliams-machine.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="gallery-jwwilliams/img/05-pipefabrication.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="gallery-jwwilliams/img/05-pipefabrication.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="gallery-jwwilliams/img/08-dome-cutting.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="gallery-jwwilliams/img/08-dome-cutting.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="gallery-jwwilliams/img/02-machine-largeview.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="gallery-jwwilliams/img/02-machine-largeview.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="gallery-jwwilliams/img/large-pipe-rack.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="gallery-jwwilliams/img/large-pipe-rack.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> <div class="col-lg-4 col-md-6 portfolio-item filter-app"> <div class="portfolio-wrap"> <img src="images/2020/w60-wm-1200px.jpg" class="img-fluid"> <div class="portfolio-links"> <a href="images/2020/w60-wm-1200px.jpg" data-gall="portfolioGallery" class="venobox"><i class="bx bx-plus"></i></a> </div> </div> </div> </div> </div> </section> <div class="row"> <div class="col-sm" style="margin:5px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <h2 style="font-size:24px"><b>The Watts Solution:</b></h2> <p style="margin-right:15px"> "During the search process I attended the FabTech Conference looking for a machine," said Jeremy. "I noticed that Watts had a booth, so I stopped and talked with David Carr. He and I had known each other for several years from when we had purchased the older machine. I became more interested when I learned of the larger machines coupled with the advanced software. <br><br> We scheduled a visit to Houston where I could watch two different Watts machines at work in fabrication shops. I was able to see a WM-120 machine cutting 120" vessels. I also paid close attention while watching a bunch of Watts videos." <br> <p style="margin-right:15px"> <b>WM-60 (6 axis) Machine</b><br> "We were landing more contracts calling for 60" OD vessels," continued Jeremy, "so we purchased a<br><b>WM-60</b> machine with a 40ft bed and a 40ft conveyor outside the fabrication building with a large onloading rack." </p> </div> <div class="col-sm" style="margin:5px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <img src="images/2020/w60-wm-1200px.jpg" style="margin:0px" width="100%" border=1> </div> <div> <div class="row"> <div class="col-sm" style="margin:15px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <br><br> <h2 style="font-size:24px"><b>The Watts Difference:</b></h2> <p style="text-align:left;margin:5px 10px 0px 10px"> "We were spending too much time cutting joints and prepping pipe," said Jeremy. "Prior to having the Watts machine in production it would take two full days with four men to cut, bevel and prep all the pipe pieces we needed for a project. Now we get the same amount of pipe cut, with perfect bevels, in six hours. There is no laying out the pipes, no chalk lines, no need for QA to check everything prior to cutting. The cuts are loaded into the pipe cutting software and the machine does the job." <br><br> <b>ROI Cost Study Numbers</b><br> "Our initial cost study indicated that we would save enough in labor and materials to pay for the machine and the accessories in only two years," continued Jeremy Watts. "We are cutting around 50-80 vessels per month with 150-200 pipe cuts per month. The majority of our work is on vessels with nested pipe cuts." <br><br> "Now that we have been using the machine we are seeing a 10:1 ratio; what normally would take 10 hours with the old system of cutting and grinding by hand can be done in one hour. I initially figured a savings payoff for the whole purchase in only two years and from what we have already seen this looks like an accurate assessment." </p> </div> <div class="col-sm" style="margin:10px;padding:10px" data-aos="fade-up" data-aos-delay="100"> <br><br> <img src="gallery-jwwilliams/img/05-pipefabrication.jpg" style="margin-top:10px" width="100%" border=1><br> </div> </div> </section> </div> </div> </div> </main>   <table border=0 style="background:#ffffff;width:98%;margin:15px 0px 0px 10px"> <tr> <td><center> <a target=_blank href="http://www.pfi-institute.org/index.php"> <img src="images/PFI-logo.jpg" border="0" style="margin:10px" width=114></a>       <a href="http://www.pador.com/index.php" target=_blank><img src="images/pador-white.jpg" style="margin:0px 5px 15px 5px" width=128 style="margin:10px" border=0></a>       <a href="http://www.mcaa.org" target=_blank><img src="images/2023/MCAA-300px.jpg" style="margin:10px" width=140 border=0></a>       <a target=_blank href="http://www.kjellberg.de/"> <img src="images/kjellberg-logo.gif" border="0" style="margin:15px 0 0 5px" height=34></a>       <a href="http://www.hypertherm.com/en-us/" target=_blank><img src="images/hypertherm-logo.png" width=129 height=22 style="margin:-3px 0 0 10px" border=0></a> <br> <div style="margin:0px 0px 0px 0px;font-family:arial;color:#121212"> <img src="images/plasma-partners-v2.gif" width=220> </center> </td> </tr> </table> <br>  </main>   <footer id="footer"> <div class="footer-top"> <div class="container"> <div class="row"> <div class="col-lg-4 col-md-6"> <div class="footer-info" data-aos="fade-up" data-aos-delay="50" style="height:240px"> <p style="font-family:verdana;font-size:16px"><b>Phone:</b>+1 253-848-9288 <br> <center> <section class="services"><a href="contact-rfq.php"> <div class="quote-box" style="background:#ff8080;border-style:solid;border-width:2px; 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