A Review on Recent Achievements and Challenges in Electrochemical Machining of Tungsten Carbide

<!DOCTYPE html> <html lang="en" xml:lang="en"> <head> <meta charset="utf-8"> <meta name="viewport" content="width=device-width, initial-scale=1.0"> <title> A Review on Recent Achievements and Challenges in Electrochemical Machining of Tungsten Carbide | Archives of Advanced Engineering Science </title> <link rel="icon" href="https://ojs.bonviewpress.com/public/journals/11/favicon_en_US.png"> <meta name="generator" content="Open Journal Systems 3.4.0.7"> <meta name="gs_meta_revision" content="1.1"/> <meta name="citation_journal_title" content="Archives of Advanced Engineering Science"/> <meta name="citation_journal_abbrev" content="AAES"/> <meta name="citation_issn" content="2972-4325"/> <meta name="citation_author" content="Mohammed Asmael"/> <meta name="citation_author_institution" content="School of Mechanical and Aerospace Engineering, Queen's University Belfast, UK"/> <meta name="citation_author" content="Amin Memarzadeh"/> <meta name="citation_author_institution" content="Department of Mechanical Engineering, Eastern Mediterranean University, T眉rkiye"/> <meta name="citation_title" content="A Review on Recent Achievements and Challenges in Electrochemical Machining of Tungsten Carbide"/> <meta name="citation_language" content="en"/> <meta name="citation_date" content="2024"/> <meta name="citation_volume" content="2"/> <meta name="citation_issue" content="1"/> <meta name="citation_firstpage" content="1"/> <meta name="citation_lastpage" content="23"/> <meta name="citation_doi" content="10.47852/bonviewAAES3202915"/> <meta name="citation_abstract_html_url" content="https://ojs.bonviewpress.com/index.php/AAES/article/view/915"/> <meta name="citation_abstract" xml:lang="en" content="Electrochemical machining (ECM) is a modern, unconventional manufacturing technique that uses the electrochemical dissolution of metal to produce pieces with a predetermined shape, dimensions, and surface polish. Tungsten carbide (WC) is used in many fields and applications due to its high wear resistance and hardness. WC is used in cutting tools, mining and drilling equipment, wear parts, industrial machinery, aerospace and defence components, and medical equipment. It gives a workpiece a particular shape and number of boreholes, removes a damaged outer coat, and eliminates surface roughness. Though the ECM of WC is fraught with difficulties and obstacles, altering the electrolytes and refining the technological equipment and process of the ECM of WC can help improve machining accuracy and stability. In the current study, we examined the ECM of WC and compiled a reliable database from reliable sources using the keywords "electrochemical machining" and "tungsten carbide". Research papers constitute the majority of these publications. It was discussed how WC behaves anodically as it applies to ECM, which experiments were conducted with various electrolytes, and how they performed. Several ECM modes have been considered, and each mode has been evaluated in detail for challenges and gaps. 聽 Received: 30 March 2023 | Revised: 20 April 2023 | Accepted: 9 May 2023 聽 Conflicts of Interest Mohammed Asmael is the Associate Editor for Archives of Advanced Engineering Science, and was not involved in the editorial review or the decision to publish this article. The authors declare that they have no conflicts of interest to this work. 聽 Data Availability Statement Data sharing is not applicable to this article as no new data were created or analyzed in this study."/> <meta name="citation_keywords" xml:lang="en" content=" electrochemical machining"/> <meta name="citation_keywords" xml:lang="en" content="electrochemical shaping"/> <meta name="citation_keywords" xml:lang="en" content="manufacturing"/> <meta name="citation_keywords" xml:lang="en" content="tungsten carbide"/> <meta name="citation_keywords" xml:lang="en" content="anodic dissolution"/> <meta name="citation_keywords" xml:lang="en" content="electrolytes"/> <meta name="citation_pdf_url" content="https://ojs.bonviewpress.com/index.php/AAES/article/download/915/439"/> <link rel="schema.DC" href="http://purl.org/dc/elements/1.1/" /> <meta name="DC.Creator.PersonalName" content="Mohammed Asmael"/> <meta name="DC.Creator.PersonalName" content="Amin Memarzadeh"/> <meta name="DC.Date.created" scheme="ISO8601" content="2023-05-10"/> <meta name="DC.Date.dateSubmitted" scheme="ISO8601" content="2023-03-30"/> <meta name="DC.Date.issued" scheme="ISO8601" content="2024-01-30"/> <meta name="DC.Date.modified" scheme="ISO8601" content="2024-09-09"/> <meta name="DC.Description" xml:lang="en" content="Electrochemical machining (ECM) is a modern, unconventional manufacturing technique that uses the electrochemical dissolution of metal to produce pieces with a predetermined shape, dimensions, and surface polish. Tungsten carbide (WC) is used in many fields and applications due to its high wear resistance and hardness. WC is used in cutting tools, mining and drilling equipment, wear parts, industrial machinery, aerospace and defence components, and medical equipment. It gives a workpiece a particular shape and number of boreholes, removes a damaged outer coat, and eliminates surface roughness. Though the ECM of WC is fraught with difficulties and obstacles, altering the electrolytes and refining the technological equipment and process of the ECM of WC can help improve machining accuracy and stability. In the current study, we examined the ECM of WC and compiled a reliable database from reliable sources using the keywords "electrochemical machining" and "tungsten carbide". Research papers constitute the majority of these publications. It was discussed how WC behaves anodically as it applies to ECM, which experiments were conducted with various electrolytes, and how they performed. Several ECM modes have been considered, and each mode has been evaluated in detail for challenges and gaps. 聽 Received: 30 March 2023 | Revised: 20 April 2023 | Accepted: 9 May 2023 聽 Conflicts of Interest Mohammed Asmael is the Associate Editor for Archives of Advanced Engineering Science, and was not involved in the editorial review or the decision to publish this article. The authors declare that they have no conflicts of interest to this work. 聽 Data Availability Statement Data sharing is not applicable to this article as no new data were created or analyzed in this study."/> <meta name="DC.Format" scheme="IMT" content="application/pdf"/> <meta name="DC.Identifier" content="915"/> <meta name="DC.Identifier.pageNumber" content="1-23"/> <meta name="DC.Identifier.DOI" content="10.47852/bonviewAAES3202915"/> <meta name="DC.Identifier.URI" content="https://ojs.bonviewpress.com/index.php/AAES/article/view/915"/> <meta name="DC.Language" scheme="ISO639-1" content="en"/> <meta name="DC.Rights" content="Copyright (c) 2023 Authors"/> <meta name="DC.Rights" content="https://creativecommons.org/licenses/by/4.0"/> <meta name="DC.Source" content="Archives of Advanced Engineering Science"/> <meta name="DC.Source.ISSN" content="2972-4325"/> <meta name="DC.Source.Issue" content="1"/> <meta name="DC.Source.Volume" content="2"/> <meta name="DC.Source.URI" 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class="affiliation"> Department of Mechanical Engineering, Eastern Mediterranean University, T眉rkiye </span> </li> </ul> </section> <section class="item doi"> <h2 class="label"> DOI: </h2> <span class="value"> <a href="https://doi.org/10.47852/bonviewAAES3202915"> https://doi.org/10.47852/bonviewAAES3202915 </a> </span> </section> <section class="item keywords"> <h2 class="label"> Keywords: </h2> <span class="value"> electrochemical machining, electrochemical shaping, manufacturing, tungsten carbide, anodic dissolution, electrolytes </span> </section> <section class="item abstract"> <h2 class="label">Abstract</h2> <p>Electrochemical machining (ECM) is a modern, unconventional manufacturing technique that uses the electrochemical dissolution of metal to produce pieces with a predetermined shape, dimensions, and surface polish. Tungsten carbide (WC) is used in many fields and applications due to its high wear resistance and hardness. WC is used in cutting tools, mining and drilling equipment, wear parts, industrial machinery, aerospace and defence components, and medical equipment. It gives a workpiece a particular shape and number of boreholes, removes a damaged outer coat, and eliminates surface roughness. Though the ECM of WC is fraught with difficulties and obstacles, altering the electrolytes and refining the technological equipment and process of the ECM of WC can help improve machining accuracy and stability. In the current study, we examined the ECM of WC and compiled a reliable database from reliable sources using the keywords "electrochemical machining" and "tungsten carbide". Research papers constitute the majority of these publications. It was discussed how WC behaves anodically as it applies to ECM, which experiments were conducted with various electrolytes, and how they performed. Several ECM modes have been considered, and each mode has been evaluated in detail for challenges and gaps.</p> <p>聽</p> <p><strong>Received:</strong> 30 March 2023 | <strong>Revised:</strong> 20 April 2023 | <strong>Accepted:</strong> 9 May 2023</p> <p>聽</p> <p><strong>Conflicts of Interest </strong></p> <p>Mohammed Asmael is the Associate Editor for <em>Archives of Advanced Engineering Science</em>, and was not involved in the editorial review or the decision to publish this article. The authors declare that they have no conflicts of interest to this work.</p> <p>聽</p> <p><strong>Data Availability Statement</strong></p> <p>Data sharing is not applicable to this article as no new data were created or analyzed in this study.</p> </section> <br /><div class="separator"></div><div class="item abstract" id="trendmd-suggestions"></div><script defer src='//js.trendmd.com/trendmd.min.js' data-trendmdconfig='{"website_id":"89270", "element":"#trendmd-suggestions"}'></script> </div> <div class="entry_details"> <div class="item cover_image"> <div class="sub_item"> <a href="https://ojs.bonviewpress.com/index.php/AAES/issue/view/72"> <img src="https://ojs.bonviewpress.com/public/journals/11/cover_issue_72_en_US.png" alt=""> </a> </div> </div> <div class="item galleys"> <h2 class="pkp_screen_reader"> Downloads </h2> <ul class="value galleys_links"> <li> <a class="obj_galley_link pdf" href="https://ojs.bonviewpress.com/index.php/AAES/article/view/915/439"> PDF </a> </li> </ul> </div> <div class="item published"> <section class="sub_item"> <h2 class="label"> Published </h2> <div class="value"> <span>2023-05-10</span> </div> </section> </div> <div class="item issue"> <section class="sub_item"> <h2 class="label"> Issue </h2> <div class="value"> <a class="title" href="https://ojs.bonviewpress.com/index.php/AAES/issue/view/72"> Vol. 2 No. 1 (2024) </a> </div> </section> <section class="sub_item"> <h2 class="label"> Section </h2> <div class="value"> Review </div> </section> </div> <div class="item copyright"> <h2 class="label"> License </h2> <p>Copyright (c) 2023 Authors</p> <a rel="license" href="https://creativecommons.org/licenses/by/4.0/"><img alt="Creative Commons License" src="//i.creativecommons.org/l/by/4.0/88x31.png" /></a><p>This work is licensed under a <a rel="license" href="https://creativecommons.org/licenses/by/4.0/">Creative Commons Attribution 4.0 International License</a>.</p> </div> <div class="item citation"> <section class="sub_item citation_display"> <h2 class="label"> How to Cite </h2> <div class="value"> <div id="citationOutput" role="region" aria-live="polite"> <div class="csl-bib-body"> <div class="csl-entry">Asmael, M., & Memarzadeh, A. 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A Review on Recent Achievements and Challenges in Electrochemical Machining of Tungsten Carbide | Archives of Advanced Engineering Science