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MIDREX 工艺与技术引领直接还原铁生产_普锐特冶金技术(中国)有限公司
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href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E7%82%BC%E9%93%81">炼铁</a></li><li class="active">Midrex®</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c142" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><a id="c42850"></a><header><h2 class="h2__uppercase--bold"> MIDREX® — 先进的直接还原铁生产工艺 </h2><h2 class=""> MIDREX 是一种专为使用铁矿石和天然气/氢气生产直接还原铁而开发的创新性炼铁工艺。 </h2></header><p>MIDREX 是一种将球团或块矿形式的铁氧化物转化成直接还原铁(DRI)的气基竖炉工艺。 MIDREX 技术的定制化程度极高，意味着它可以针对客户的具体需要量身打造。多样化的配置充分体现了这一点。 MIDREX 设备的性能通常都能超出额定产能指标。 新技术的应用，比如工艺水脱气、氢气使用、密封气干法除尘系统、泥浆处理以及非常成功的 DRIpax 工艺优化系统，将使这一趋势得以延续。</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c143" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><a id="c42851"></a><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Midrex®" alt="Midrex®" src="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/0107_midrex_circle_.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-138" class="nav nav-tabs up"> <li class="active "> <a href="#a95dd3e179418be1ecd2a719a22db70e" data-toggle="tab">技术</a> </li> <li class=" "> <a href="#4c65b7cd7d08612ab67d280c05d07a25" data-toggle="tab">自动化</a> </li> <li class=" "> <a href="#057c3abda31a1adac2716d65c6a38866" data-toggle="tab">节能环保解决方案</a> </li> <li class=" "> <a href="#6c91d68054777296df4cd11354f8470f" data-toggle="tab">技术方案包</a> </li> </ul> <div class="tab-content"> <div id="a95dd3e179418be1ecd2a719a22db70e" class="tab-pane active"> <section id="c150" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><a id="c42830"></a><header><h2 class="h2__uppercase--bold"> Midrex 工艺 </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p>MIDREX 工艺的生产能力和工艺灵活性在直接还原领域首屈一指，能够出色地满足钢铁企业和以铁矿石为原料的金属供应商不断变化的需求。 可调节的产品质量，生产多种不同类型含铁产品的灵活性，加上业界的一些最佳生产纪录，使 MIDREX 成为效益极佳的直接还原铁生产设备。 此外，由于可以灵活地使用多达 100% 的氢气，MIDREX 工艺有可能成为全球钢铁生产碳减排战略的基石之一。</p><p>作为 MIDREX 技术的一家受让方，普锐特冶金技术建成了多套 MIDREX 直接还原铁设备，能够提供完整的设备方案，直至承接交钥匙工程。 普锐特冶金技术大规模参与建设(比如作为联合体领导方)的项目占到了全世界所有 MIDREX 设备的大约三分之一。</p><p><br><strong>特点</strong></p><p>MIDREX 工艺是高性能和高可靠性的代名词，能够满足从年产 50 万吨直到 250 万吨甚至更高产量的所有要求。 基于竖炉的 MIDREX 工艺以最大灵活性高效率地还原氧化铁，极具投资价值。</p><p><br><strong>Midrex 能够</strong></p><ul><li>利用容易获得和价格具有竞争力的能源制造还原气体。</li><li>分别以不同配比高效率地还原本地产氧化铁球团和不同品位的铁矿石。</li><li>生产冷态或热态直接还原铁，或者以任意组合同时生产冷态直接还原铁(CDRI)、热压块铁(HBI)和热态直接还原铁(HDRI)。</li><li>使用 100% 天然气、100% 氢气或两者的任意配比运行</li></ul><p><strong>升级方案包</strong></p><ul><li>工艺水脱气装置</li><li>使用箱式压滤机的泥浆处理</li><li>产品质量保障体系</li><li>废热回收系统</li><li>底封气体干法除尘系统</li></ul><p>想要了解更多？请访问<a href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E9%9B%86%E6%88%90%E8%AE%BE%E5%A4%87%E5%92%8C%E6%96%B9%E6%A1%88">集成设备和方案</a>。</p></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-35182" title="180万吨/年Midrex热压块铁生产设备，LGOK 3号，俄罗斯Gubkin" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/_MG_0415.png" > <img title="180万吨/年Midrex热压块铁生产设备，LGOK 3号，俄罗斯Gubkin" alt="180万吨/年Midrex热压块铁生产设备，LGOK 3号，俄罗斯Gubkin" src="/fileadmin/_processed_/9/1/csm__MG_0415_1ed945f08f.png" width="343" height="225" /> <p class="image-caption">180万吨/年Midrex热压块铁生产设备，LGOK 3号，俄罗斯Gubkin</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-35182" title="200万吨/年Midrex热压块铁生产设备，阿赛洛米塔尔德克萨斯热压块铁公司（原奥钢联钢铁德克萨斯公司), 德克萨斯州 Corpus Christi" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/_MG_0478.png" > <img title="200万吨/年Midrex热压块铁生产设备，阿赛洛米塔尔德克萨斯热压块铁公司（原奥钢联钢铁德克萨斯公司), 德克萨斯州 Corpus Christi" alt="200万吨/年Midrex热压块铁生产设备，阿赛洛米塔尔德克萨斯热压块铁公司（原奥钢联钢铁德克萨斯公司), 德克萨斯州 Corpus Christi" src="/fileadmin/_processed_/a/6/csm__MG_0478_9c34619b17.png" width="343" height="225" /> <p class="image-caption">200万吨/年Midrex热压块铁生产设备，阿赛洛米塔尔德克萨斯热压块铁公司（原奥钢联钢铁德克萨斯公司), 德克萨斯州 Corpus Christi</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-35182" title="140万吨/年Midrex热压块铁生产设备，LGOK 2号，俄罗斯Gubkin" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/DSCF0871.png" > <img title="140万吨/年Midrex热压块铁生产设备，LGOK 2号，俄罗斯Gubkin" alt="140万吨/年Midrex热压块铁生产设备，LGOK 2号，俄罗斯Gubkin" src="/fileadmin/_processed_/8/b/csm_DSCF0871_852be82d76.png" width="343" height="225" /> <p class="image-caption">140万吨/年Midrex热压块铁生产设备，LGOK 2号，俄罗斯Gubkin</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-35182" title="传送带上的热压块铁" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/_MG_0858.png" > <img title="传送带上的热压块铁" alt="传送带上的热压块铁" src="/fileadmin/_processed_/2/6/csm__MG_0858_96c55e5e94.png" width="343" height="225" /> <p class="image-caption">传送带上的热压块铁</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-35182" title="生产热压块铁的压块机" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/_MG_0802.png" > <img title="生产热压块铁的压块机" alt="生产热压块铁的压块机" src="/fileadmin/_processed_/3/1/csm__MG_0802_b690bd3498.png" width="343" height="225" /> <p class="image-caption">生产热压块铁的压块机</p> </a> </div> <div id="customArrowsImages-35182" class="customArrows customArrowsImages"></div> </div> </div> </section> </div> <div id="4c65b7cd7d08612ab67d280c05d07a25" class="tab-pane "> <section id="c151" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><a id="c42833"></a><header><h2 class="h2__uppercase--bold"> DRIPAX — 直接还原设备的工艺优化 </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p>直接还原设备工艺优化系统专为帮助操作人员和工艺工程师在 MIDREX 直接还原设备的运行中达到特定目标而设计。 先进的工艺模型和基于规则的专家系统帮助设备操作人员及早优化工艺参数。 方案包能够轻松集成到新建或现有 MIDREX 直接还原设备中。</p><p><strong>收益</strong></p><p>依靠工艺模型和专家系统的结合，能够获得以下显著收益：</p><ul><li>产品质量稳定</li><li>微小和频繁的控制动作保证了设备平稳运行</li><li>标准化控制理念保证了设备运行不随班次而改变</li><li>不利的工艺条件能够被及早发现</li><li>工艺条件稳定，降低了能源需求</li><li>重整催化剂使用寿命显著延长</li></ul></div></div></div></div></section> <section id="c63231" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text frame-space-after-small"><a id="c63237"></a><p>在对实际工艺条件定期进行评估的基础上，直接还原设备专家系统生成诊断和纠正措施，以避免或补救不利的工艺条件。 计算设定值，以使工艺保持稳定并按照最佳实践运行。 特定的纠正措施可以切换到闭环模式，以便将设定值直接发送到工艺控制系统。</p><p>该系统包括了三个非常精确的预测模型： 产品金属化率预测模型、出料温度模型和产品碳含量预测模型。 当材料离开还原区时，产品的金属化率和碳含量都已经确定。 但是，设备操作人员还要过几个小时才能从实验室收到这些信息。 模型根据工艺数据和原料质量参数循环计算产品金属化率和碳含量的预测值，从而立刻给出这些参数。 这使得设备操作人员能够根据金属化率和碳含量预测值立即调整工艺参数，从而保持产品质量稳定。</p><p>工艺模型计算是工艺信息的另一个来源。 MIDREX 超级数据模型完全集成在直接还原设备工艺优化系统中。 该模型定期自动运行，利用在线测量以及原料和产品分析来执行工艺计算。</p></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-63232" title="直接还原系统控制" href="/fileadmin/user_upload/content/01_portfolio/1_ironmaking/midrex/DR-Sreenshot.jpg" > <img title="直接还原系统控制" alt="直接还原系统控制" src="/fileadmin/_processed_/5/5/csm_DR-Sreenshot_0b20295631.jpg" width="343" height="225" /> <p class="image-caption">直接还原系统控制</p> </a> </div> </div> </div> </section> </div> <div id="057c3abda31a1adac2716d65c6a38866" class="tab-pane "> <section id="c1174" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><a id="c42835"></a><header><h2 class="h2__uppercase--bold"> Midrex 节能环保型方案 — 节约资源，创造价值 </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p>欢迎点击了解更多方案。 </p><h3>气体净化</h3><ul><li><a href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E7%94%9F%E6%80%81%E6%96%B9%E6%A1%88/%E6%B0%94%E4%BD%93%E5%87%80%E5%8C%96" target="_blank">MERIM - 大幅度削减排放和能源回收</a></li></ul><h3>副产品回收利用</h3><ul><li><a href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E7%94%9F%E6%80%81%E6%96%B9%E6%A1%88/%E5%89%AF%E4%BA%A7%E5%93%81%E5%9B%9E%E6%94%B6%E5%88%A9%E7%94%A8" target="_blank">含铁料压块 – 副产品回收利用</a></li></ul><h3>节能环保咨询</h3><ul><li><a href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E9%9B%86%E6%88%90%E8%AE%BE%E5%A4%87%E5%92%8C%E6%96%B9%E6%A1%88/%E5%B7%A5%E8%89%BA%E5%92%8C%E6%8A%80%E6%9C%AF%E5%92%A8%E8%AF%A2#eed95583bb6488836266b1faa5a066bb" target="_blank">工艺和技术咨询</a><br> </li></ul></div></div></div></div></section> <div style="display: none;"> Debug: 0 </div> <section class="main"> <div class="magazine-area"> <div class="more-magazines"> <ul class="magazines-group"> <li> <div class="row"> <ul 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href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E6%8A%80%E6%9C%AF%E6%96%B9%E6%A1%88%E5%8C%85/%E6%8A%80%E6%9C%AF%E6%96%B9%E6%A1%88%E5%8C%85%E8%AF%A6%E6%83%85/%E7%B2%92%E5%BA%A6%E7%9B%91%E6%B5%8B%E5%99%A8"> 粒度监测器 </a></td><td> 传送带上物料粒度的声学测量 </td></tr><tr><td><a target="_blank" href="/cn/%E4%BA%A7%E5%93%81%E5%88%86%E7%B1%BB/%E6%8A%80%E6%9C%AF%E6%96%B9%E6%A1%88%E5%8C%85/%E6%8A%80%E6%9C%AF%E6%96%B9%E6%A1%88%E5%8C%85%E8%AF%A6%E6%83%85/dripax%E7%9B%B4%E6%8E%A5%E8%BF%98%E5%8E%9F%E4%BC%98%E5%8C%96%E5%99%A8"> DRIpax直接还原优化器 </a></td><td> 直接还原工艺优化 </td></tr></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-138'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> <section id="c26495" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-header "><a 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