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Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles - Novelis
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itemtype="http://www.schema.org/SiteNavigationElement"><ul id="navigation" class="main-nav"><li id="1" class="dropdown__item menu-about-us"><a aria-haspopup="true" aria-expanded="false" class="menu_link dropdown-toggle" href="https://www.novelis.com/about-us/" itemprop="url"><span itemprop="name">About Us</span></a><button class="caret test-trigger" aria-expanded="false"><svg class="icon icon-svg svg-icon svg font-awesome font-awesome-icon icon-font-awesome" width="1792" height="1792" viewBox="0 0 1792 1792" xmlns="http://www.w3.org/2000/svg"> <path d="M1395 736q0 13-10 23l-466 466q-10 10-23 10t-23-10l-466-466q-10-10-10-23t10-23l50-50q10-10 23-10t23 10l393 393 393-393q10-10 23-10t23 10l50 50q10 10 10 23z"/></svg><span class="sr-only"></span></span></button><section class="menu-child-container"><div class="menu-child-app-container"><div class="featured-container"><h2 class="featured-container-header">Novelis is the leading producer of flat-rolled aluminum products and the world's 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aria-expanded="false"><svg class="icon icon-svg svg-icon svg font-awesome font-awesome-icon icon-font-awesome" width="1792" height="1792" viewBox="0 0 1792 1792" xmlns="http://www.w3.org/2000/svg"> <path d="M1395 736q0 13-10 23l-466 466q-10 10-23 10t-23-10l-466-466q-10-10-10-23t10-23l50-50q10-10 23-10t23 10l393 393 393-393q10-10 23-10t23 10l50 50q10 10 10 23z"/></svg><span class="sr-only"></span></span></button><section class="menu-child-container"><div class="menu-child-app-container"><div class="featured-container"><h2 class="featured-container-header">Novelis works closely with customers to help design the most advanced and sophisticated aluminum products.</h2> <ul class="dropdown depth--zero"> <li id="19" class="menu-specialties"><a class="menu_link" href="https://www.novelis.com/specialties/" itemprop="url"><span itemprop="name">Specialties</span></a></li> <li id="20" class="menu-architecture-construction"><a class="menu_link" 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23z"/></svg><span class="sr-only"></span></span></button><section class="menu-child-container"><div class="menu-child-app-container"><div class="featured-container"><h2 class="featured-container-header">Novelis supplies aluminum sheet and plate material for fuselage and wing structure components.</h2> <ul class="dropdown depth--zero"> <li id="28" class="menu-aerospace"><a class="menu_link" href="https://www.novelis.com/aerospace/" itemprop="url"><span itemprop="name">Aerospace</span></a></li> </ul> </li> <li id="29" class="dropdown__item menu-sustainability"><a aria-haspopup="true" aria-expanded="false" class="menu_link dropdown-toggle" href="https://www.novelis.com/sustainability/" itemprop="url"><span itemprop="name">Sustainability</span></a><button class="caret test-trigger" aria-expanded="false"><svg class="icon icon-svg svg-icon svg font-awesome font-awesome-icon icon-font-awesome" width="1792" height="1792" viewBox="0 0 1792 1792" xmlns="http://www.w3.org/2000/svg"> <path 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href="https://www.novelis.com/sustainability/sustainability-report/" itemprop="url"><span itemprop="name">2024 Novelis Sustainability Report</span></a></li> <li id="33" class="menu-aluminum-vs-plastic"><a class="menu_link" href="https://www.novelis.com/beverage-can/aluminum-vs-plastic/" itemprop="url"><span itemprop="name">Aluminum vs Plastic</span></a></li> <li id="34" class="menu-novelis-3x30"><a class="menu_link" href="https://www.novelis.com/novelis-3x30/" itemprop="url"><span itemprop="name">Novelis 3×30</span></a></li> <li id="35" class="menu-partner-of-world-climate-summit"><a class="menu_link" href="https://www.novelis.com/sustainability-commitments/partner-of-world-climate-summit/" itemprop="url"><span itemprop="name">Partner of World Climate Summit</span></a></li> </ul> </li> <li id="36" class="dropdown__item menu-careers"><a aria-haspopup="true" aria-expanded="false" class="menu_link dropdown-toggle" href="https://www.novelis.com/careers/" itemprop="url"><span 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height-shortened count-1"> <div class="splide__track"> <ul class="splide__list"> <li id="1" class="splide__slide"> <div class="hero-container shortened"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/EV_header_web.jpg"> <section class="hero-cta-bg-container" id="hero-cta-bg-1"> <style> #hero-cta-bg-1:after{ background-image: linear-gradient(0deg,#001224 0,rgba(0,18,36,.2) 15%,rgba(0,18,36,.1) 20%,rgba(0,18,36,0) 100%); } </style> <div class="hero-cta-container"> <header class="hero-cta-header"> Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles </header> </div> </section> </div> </li> </ul> <!-- <ul class="slider-navigation"> <li class="slider-previous"><button>previous</button></li> <li data-slide="1"><button>Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles</button></li> <li class="slider-next"><button>next</button></li> </ul> --> </div> </section> <div class=""> <section class="breadcrumbs-bg-container"> <div class="breadcrumbs-container"> <p id="breadcrumbs" class="breadcrumbs"><a href="/">Home</a> > <a href="https://www.novelis.com/automotive/" data-title="Automotive">Automotive</a> > <span class="breadcrumb_last" aria-current="page" data-title="Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles">Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles</span></p> </div> </section> </div> </div> </div> <div id="block_acf-block-65678074d940b" class="bg--dark-green" style="background-image:url('https://www.novelis.com/wp-content/uploads/2021/10/wave-lines-01.png');background-size:cover;background-repeat:no-repeat;background-position: center center"> <div class=""> <div id="acf-column-content-block_acf-block-65678074d940b" class="column-content-component acf-column-content " style="background-image:url('https://www.novelis.com/wp-content/uploads/2021/10/wave-lines-01.png');"> <div class="component-container" style="padding-top:8rem;padding-bottom:10rem;"> <header class="component-header"> <div class="intro-title"> Electric Vehicle Battery Enclosure </div> </header> <div class="column-content-grid columns-2"> <div class="column-content-grid-item grid-columns-2"> <section class="column-content-grid-item-container"> <header></header> <div class="wiz-container"> <h3 style="text-align: left; font-size: 24px !important; font-weight: 500;">Second-Generation Aluminum Intensive Battery Enclosure Solution for Electric Vehicles</h3> <p style="text-align: left;">Developed with the aim of expanding the pallet of aluminum solutions available for global high volume EV production, the Second-Generation of advanced aluminum sheet intensive design maximizes weight reduction, reduces costs, and delivers higher pack energy density compared to traditional EV battery enclosures made from steel or aluminum extrusions.</p> </div> </section> </div> <div class="column-content-grid-item grid-columns-2"> <section class="column-content-grid-item-container icon-container"> <div class="column-content-icon"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/R1_Front_Closed_01_web.png" alt="" /> </div> <header></header> <div class="wiz-container"> </div> </section> </div> </div> </div> </div> </div> </div> <div id="block_acf-block-65678074d946c" class="bg--sapphire" > <div class=""> <div id="acf-one-third-block_acf-block-65678074d946c" class="one-third-background-container acf-one-third "> <div class="one-third-container" style="padding-top:8rem;padding-bottom:10rem;"> <div class="one-third-grid-container"> <div class="one-third-grid-item-hero-image"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/electronic-Lines-2-01-01.png" alt="" /> </div> <section class="one-third-grid-item-details"> <header class="one-third-grid-item-details-header"> </header> <div class="one-third-content wiz-container"> <p style="text-align: left;"><strong><img decoding="async" class="alignright" src="https://www.novelis.com/wp-content/uploads/2021/10/ev_cover.gif" width="123" height="159" />Novelis introduced new design innovations with the Second-Generation of its lightweight electric vehicle battery enclosure solution for the rapidly growing EV market. </strong></p> <p style="text-align: left;">Learn more by downloading the product Fact Sheet.</p> <p style="text-align: left;"><script type="text/javascript"></script> <div class='gf_browser_unknown gform_wrapper gravity-theme gform-theme--no-framework' data-form-theme='gravity-theme' data-form-index='0' id='gform_wrapper_26' ><form method='post' enctype='multipart/form-data' id='gform_26' action='/automotive/gen2battery-enclosure-solution/' data-formid='26' novalidate> <div class='gform-body gform_body'><div id='gform_fields_26' class='gform_fields top_label form_sublabel_below description_below validation_below'><div id="field_26_1" class="gfield gfield--type-text 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class="column-content-grid columns-4"> <div class="column-content-grid-item grid-columns-4"> <section class="column-content-grid-item-container icon-container"> <div class="column-content-icon"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/np_roll_615478_A1DD00.svg" alt="" /> </div> <header></header> <div class="wiz-container"> <p><strong>Novelis Advanz™ s650 alloy in roll-formed frame sections, the new EV battery enclosure is 50% lighter than traditional steel enclosures</strong></p> </div> </section> </div> <div class="column-content-grid-item grid-columns-4"> <section class="column-content-grid-item-container icon-container"> <div class="column-content-icon"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/np_scale_29466_A1DD00.svg" alt="" /> </div> <header></header> <div class="wiz-container"> <p><strong>Mass reduction improvement of over 20% versus the baseline aluminum (extruded concepts)</strong></p> </div> </section> </div> <div class="column-content-grid-item grid-columns-4"> <section class="column-content-grid-item-container icon-container"> <div class="column-content-icon"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/np_six-pack_3169571_A1DD00.svg" alt="" /> </div> <header></header> <div class="wiz-container"> <p><strong>Improved cell-to-pack (CTP) package efficiency and structural performance delivers a 30% improvement in energy density versus the benchmark</strong></p> </div> </section> </div> <div class="column-content-grid-item grid-columns-4"> <section class="column-content-grid-item-container icon-container"> <div class="column-content-icon"> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/np_energy_3408667_A1DD00.svg" alt="" /> </div> <header></header> <div class="wiz-container"> <p><strong>Best-in-class frame mass efficiency of below 1.0 kg/Kwh</strong></p> </div> </section> </div> </div> </div> </div> </div> </div> <div id="block_acf-block-65678074d9522" class="bg--sapphire" > <div class=""> <div id="acf-banner-image-block_acf-block-65678074d9522" class="banner-image-background-container acf-banner-image "> <div class="banner-image-container" style="padding-top:8rem;padding-bottom:10rem;"> <figure> <img decoding="async" src="https://www.novelis.com/wp-content/uploads/2021/10/R1_Front_01_web-1.png" alt="" /> </figure> <div class="banner-image-content"> <div class="intro-title">A design forged by industry demand </div> <div class="intro-description wiz-container"> <p>Novelis has worked with industry partners and automotive engineers to enhance the design of its EV battery enclosure solution and introduce innovations, including aluminum roll forming, advanced CTP modular architecture and structurally integrated thermal management concept.</p> <p>These innovations, combined with Novelis’ advanced material technology, result in a best-in-class frame mass efficiency of below 1.0 kg/Kwh, and a mass reduction improvement of over 20% versus the baseline aluminum benchmark production enclosure from a leading European electric SUV manufacturer.</p> <p>The improved CTP efficiency and structural performance also delivers a 30% improvement in energy density versus the benchmark.</p> </div> </div> </div> </div> </div> </div> <section id="" class="core-html"> <style> .hero-cta-header {display: none;} .infographic-content-container .infographic-content-description, .infographic-content-container .infographic-content-figure {flex-basis: 1% !important;} .one-third-grid-item-details {border: 3px solid #00adfb;} .gfield_label {color: #000000 !important;} </style> </section> <div id="block_acf-block-65678074d9555" class="bg--sapphire" style="background-image:url('https://www.novelis.com/wp-content/uploads/2021/04/quality.jpg');background-size:cover;background-repeat:no-repeat;background-position: center center"> <div class=""> <div id="acf-banner-cta-block_acf-block-65678074d9555" 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