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class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Chassis Mounts</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://vibracoustic.com/en/nvh-solutions/light-vehicle-products/cooling-exhaust-mounting-systems/" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2023/10/Cooling-with-Damper-Damper-solo-2021-700x700-1.jpg" srcset="https://vibracoustic.com/wp-content/uploads/2023/10/Cooling-with-Damper-Damper-solo-2021-700x700-1.jpg 700w, https://vibracoustic.com/wp-content/uploads/2023/10/Cooling-with-Damper-Damper-solo-2021-700x700-1-300x300.jpg 300w, https://vibracoustic.com/wp-content/uploads/2023/10/Cooling-with-Damper-Damper-solo-2021-700x700-1-150x150.jpg 150w, https://vibracoustic.com/wp-content/uploads/2023/10/Cooling-with-Damper-Damper-solo-2021-700x700-1-12x12.jpg 12w" alt="" width="700" height="700" sizes="(max-width: 700px) 100vw, 700px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Cooling & Exhaust Mounting Systems</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://vibracoustic.com/en/nvh-solutions/light-vehicle-products/dampers-decoupling-systems/" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2023/10/ElasticRing-Motor_cut-highlight_midres-V03-510x510-1.jpg" srcset="https://vibracoustic.com/wp-content/uploads/2023/10/ElasticRing-Motor_cut-highlight_midres-V03-510x510-1.jpg 510w, https://vibracoustic.com/wp-content/uploads/2023/10/ElasticRing-Motor_cut-highlight_midres-V03-510x510-1-300x300.jpg 300w, https://vibracoustic.com/wp-content/uploads/2023/10/ElasticRing-Motor_cut-highlight_midres-V03-510x510-1-150x150.jpg 150w, 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https://vibracoustic.com/wp-content/uploads/2023/10/ActiveHydroMount_cut-highlight-freigestellt-e1621580741189-510x510-1-300x300.jpg 300w, https://vibracoustic.com/wp-content/uploads/2023/10/ActiveHydroMount_cut-highlight-freigestellt-e1621580741189-510x510-1-150x150.jpg 150w, https://vibracoustic.com/wp-content/uploads/2023/10/ActiveHydroMount_cut-highlight-freigestellt-e1621580741189-510x510-1-12x12.jpg 12w" alt="" width="510" height="510" sizes="(max-width: 510px) 100vw, 510px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Motor Mounts</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://vibracoustic.com/en/nvh-solutions/light-vehicle-products/torsional-vibration-dampers/" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2023/10/ODIP-Overrunning-Damper-Isolator-Pulley-half-e1581686172918-510x510-1.jpg" srcset="https://vibracoustic.com/wp-content/uploads/2023/10/ODIP-Overrunning-Damper-Isolator-Pulley-half-e1581686172918-510x510-1.jpg 510w, https://vibracoustic.com/wp-content/uploads/2023/10/ODIP-Overrunning-Damper-Isolator-Pulley-half-e1581686172918-510x510-1-300x300.jpg 300w, https://vibracoustic.com/wp-content/uploads/2023/10/ODIP-Overrunning-Damper-Isolator-Pulley-half-e1581686172918-510x510-1-150x150.jpg 150w, https://vibracoustic.com/wp-content/uploads/2023/10/ODIP-Overrunning-Damper-Isolator-Pulley-half-e1581686172918-510x510-1-12x12.jpg 12w" alt="" width="510" height="510" sizes="(max-width: 510px) 100vw, 510px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Torsional Vibration Dampers</span></span></a></li></ul></div><div class="cc-nav__submenu"><a href="/en/commercial-vehicle-products/" 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https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Cabin_Mount_Decoupled_Stiffnes_Rate_Tilting_Produc_Stage-e1581612463643-510x510-1-300x300.png 300w, https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Cabin_Mount_Decoupled_Stiffnes_Rate_Tilting_Produc_Stage-e1581612463643-510x510-1-150x150.png 150w, https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Cabin_Mount_Decoupled_Stiffnes_Rate_Tilting_Produc_Stage-e1581612463643-510x510-1-12x12.png 12w" alt="" width="510" height="510" sizes="(max-width: 510px) 100vw, 510px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Cabin Mounts</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://vibracoustic.com/en/nvh-solutions/commercial-vehicle-products/chassis-mounts-cv/" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" 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class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Front_Motor_Mount_Product_Stage-e1581687887817-510x510-1.png" srcset="https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Front_Motor_Mount_Product_Stage-e1581687887817-510x510-1.png 510w, https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Front_Motor_Mount_Product_Stage-e1581687887817-510x510-1-300x300.png 300w, https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Front_Motor_Mount_Product_Stage-e1581687887817-510x510-1-150x150.png 150w, https://vibracoustic.com/wp-content/uploads/2023/10/Vibracoustic_CV_Front_Motor_Mount_Product_Stage-e1581687887817-510x510-1-12x12.png 12w" alt="" width="510" height="510" sizes="(max-width: 510px) 100vw, 510px"/></span><span class="cc-nav__submenu-item--label-container"><span 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srcset="https://vibracoustic.com/wp-content/uploads/2024/01/BEV-Generic-Car-All-Products-V-Elements-1400x1050-1.jpg 1400w, https://vibracoustic.com/wp-content/uploads/2024/01/BEV-Generic-Car-All-Products-V-Elements-1400x1050-1-300x225.jpg 300w, https://vibracoustic.com/wp-content/uploads/2024/01/BEV-Generic-Car-All-Products-V-Elements-1400x1050-1-1024x768.jpg 1024w, https://vibracoustic.com/wp-content/uploads/2024/01/BEV-Generic-Car-All-Products-V-Elements-1400x1050-1-768x576.jpg 768w, https://vibracoustic.com/wp-content/uploads/2024/01/BEV-Generic-Car-All-Products-V-Elements-1400x1050-1-16x12.jpg 16w" alt="" width="1400" height="1050" sizes="(max-width: 1400px) 100vw, 1400px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">E-Mobility</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://vibracoustic.com/en/efficiency/" title="Efficiency" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon 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of Vibracoustic</span></span></a></li><li class="cc-nav__submenu-item"><a href="/en/diversity-and-inclusion/" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1.jpg" srcset="https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1.jpg 1400w, https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1-300x250.jpg 300w, https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1-1024x853.jpg 1024w, https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1-768x640.jpg 768w, https://vibracoustic.com/wp-content/uploads/2024/01/diversity-slide-3-2-1-1400x1166-1-14x12.jpg 14w" alt="" width="1400" height="1166" sizes="(max-width: 1400px) 100vw, 1400px"/></span><span 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alt="" width="1400" height="933" sizes="(max-width: 1400px) 100vw, 1400px"/></span><span class="cc-nav__submenu-item--label-container"><span class="cc-nav__submenu-item--label">Professionals</span></span></a></li><li class="cc-nav__submenu-item"><a href="https://jobs.freudenberg.com/Freudenberg/?company=VC" class="cc-nav__submenu-item--link"><span class="cc-nav__submenu-item--icon cc-nav__submenu-item--icon__img"><img decoding="async" class="cc-img" src="https://vibracoustic.com/wp-content/uploads/2024/01/Bildschirmfoto-2024-01-16-um-09.16.04.jpg" srcset="https://vibracoustic.com/wp-content/uploads/2024/01/Bildschirmfoto-2024-01-16-um-09.16.04.jpg 2074w, https://vibracoustic.com/wp-content/uploads/2024/01/Bildschirmfoto-2024-01-16-um-09.16.04-300x174.jpg 300w, https://vibracoustic.com/wp-content/uploads/2024/01/Bildschirmfoto-2024-01-16-um-09.16.04-1024x593.jpg 1024w, https://vibracoustic.com/wp-content/uploads/2024/01/Bildschirmfoto-2024-01-16-um-09.16.04-768x445.jpg 768w, 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trp_el.querySelector( '.trp-ls-shortcode-language' ) // set width var trp_ls_shortcode_width = trp_shortcode_language_item.offsetWidth + 16; trp_shortcode_language_item.style.width = trp_ls_shortcode_width + 'px'; trp_el.querySelector( '.trp-ls-shortcode-current-language' ).style.width = trp_ls_shortcode_width + 'px'; // We're putting this on display: none after we have its width. trp_shortcode_language_item.style.display = 'none'; } </script> </div> </div></div> <div id="div-c5bbb5c" class="div-cf21d13"><div class="asl_w_container asl_w_container_1"> <div id='ajaxsearchlite1' data-id="1" data-instance="1" class="asl_w asl_m asl_m_1 asl_m_1_1"></p> <div class="probox"> <div class='prosettings' style='display:none;' data-opened=0> <div class='innericon'> <svg version="1.1" xmlns="http://www.w3.org/2000/svg" xmlns:xlink="http://www.w3.org/1999/xlink" x="0px" y="0px" width="22" height="22" viewBox="0 0 512 512" enable-background="new 0 0 512 512" xml:space="preserve"> <polygon transform = 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<div id="asl_hidden_data"> <svg style="position:absolute" height="0" width="0"> <filter id="aslblur"> <feGaussianBlur in="SourceGraphic" stdDeviation="4"/> </filter> </svg><br /> <svg style="position:absolute" height="0" width="0"> <filter id="no_aslblur"></filter> </svg> </div> </p> </div> <div id='ajaxsearchliteres1' class='vertical wpdreams_asl_results asl_w asl_r asl_r_1 asl_r_1_1'></p> <div class="results"> <div class="resdrg"> </div> </p> </div> </div> <div id='__original__ajaxsearchlitesettings1' data-id="1" class="searchsettings wpdreams_asl_settings asl_w asl_s asl_s_1"></p> <form name='options' aria-label="Search settings form" autocomplete = 'off'></p> <p> <input type="hidden" name="filters_changed" style="display:none;" value="0"><br /> <input type="hidden" name="filters_initial" style="display:none;" value="1"></p> <div class="asl_option_inner hiddend"> <input type='hidden' name='qtranslate_lang' id='qtranslate_lang1' value='0'/> </div> <fieldset class="asl_sett_scroll"> <legend style="display: none;">Generic selectors</legend> <div class="asl_option" tabindex="0"> <div class="asl_option_inner"> <input type="checkbox" value="exact" aria-label="Exact matches only" name="asl_gen[]" /></p> <div class="asl_option_checkbox"></div> </p> </div> <div class="asl_option_label"> Exact matches only </div> </p> </div> <div class="asl_option" tabindex="0"> <div class="asl_option_inner"> <input type="checkbox" value="title" aria-label="Search in title" name="asl_gen[]" checked="checked"/></p> <div class="asl_option_checkbox"></div> </p> </div> <div class="asl_option_label"> Search in title </div> </p> </div> <div class="asl_option" tabindex="0"> <div class="asl_option_inner"> <input type="checkbox" value="content" aria-label="Search in content" name="asl_gen[]" checked="checked"/></p> <div class="asl_option_checkbox"></div> </p> </div> <div class="asl_option_label"> Search in content </div> </p> </div> <div class="asl_option_inner hiddend"> <input type="checkbox" value="excerpt" aria-label="Search in excerpt" name="asl_gen[]" checked="checked"/></p> <div class="asl_option_checkbox"></div> </p> </div> </fieldset> <fieldset class="asl_sett_scroll"> <legend style="display: none;">Post Type Selectors</legend> <div class="asl_option_inner hiddend"> <input type="checkbox" value="post" aria-label="Hidden option, ignore please" name="customset[]" checked="checked"/> </div> <div class="asl_option_inner hiddend"> <input type="checkbox" value="page" aria-label="Hidden option, ignore please" name="customset[]" checked="checked"/> </div> <div class="asl_option_inner hiddend"> <input type="checkbox" value="press-release" aria-label="Hidden option, ignore please" name="customset[]" checked="checked"/> </div> </fieldset> </form> </div> </div> </div> </div> </div></div><a href="#" class="cc-nav-backdrop" aria-hidden="true" tabindex="-1"></a><button class="cc-nav-toggle" aria-label="Menu"><svg xmlns="http://www.w3.org/2000/svg" viewBox="0 0 32 32"><path d="M28 16c0 0.552-0.448 1-1 1v0h-22c-0.552 0-1-0.448-1-1s0.448-1 1-1v0h22c0.552 0 1 0.448 1 1v0zM5 9h22c0.552 0 1-0.448 1-1s-0.448-1-1-1v0h-22c-0.552 0-1 0.448-1 1s0.448 1 1 1v0zM27 23h-22c-0.552 0-1 0.448-1 1s0.448 1 1 1v0h22c0.552 0 1-0.448 1-1s-0.448-1-1-1v0z"></path></svg></button></nav> <div id="div-c04aa8c" class="div-c59cbbd"><div class="trp-block-container"><div class="trp_language_switcher_shortcode"> <div class="trp-language-switcher trp-language-switcher-container" data-no-translation > <div class="trp-ls-shortcode-current-language"> <a href="#" class="trp-ls-shortcode-disabled-language trp-ls-disabled-language" title="German" onclick="event.preventDefault()"> DE </a> </div> <div class="trp-ls-shortcode-language"> <a href="https://vibracoustic.com/de/produktionsprozesse/" title="German"> DE </a> </div> <script type="application/javascript"> // need to have the same with set from JS on both divs. Otherwise it can push stuff around in HTML var trp_ls_shortcodes = document.querySelectorAll('.trp_language_switcher_shortcode .trp-language-switcher'); if ( trp_ls_shortcodes.length > 0) { // get the last language switcher added var trp_el = trp_ls_shortcodes[trp_ls_shortcodes.length - 1]; var trp_shortcode_language_item = trp_el.querySelector( '.trp-ls-shortcode-language' ) // set width var trp_ls_shortcode_width = trp_shortcode_language_item.offsetWidth + 16; trp_shortcode_language_item.style.width = trp_ls_shortcode_width + 'px'; trp_el.querySelector( '.trp-ls-shortcode-current-language' ).style.width = trp_ls_shortcode_width + 'px'; // We're putting this on display: none after we have its width. trp_shortcode_language_item.style.display = 'none'; } </script> </div> </div></div> <a id="icon-c0ddd3a" class="icon-ce499e4 cc-icn" data-modal="" data-modalid="modal-ccc2481" href=""><svg xmlns="http://www.w3.org/2000/svg" viewBox="0 0 26 28"><path d="M18 13c0-3.859-3.141-7-7-7s-7 3.141-7 7 3.141 7 7 7 7-3.141 7-7zM26 26c0 1.094-0.906 2-2 2-0.531 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class="heading-c84eef9 breadcrumb-title">Production Processes</h2> <h1 id="heading-cefce62" class="heading-cff6a3c title-vc">Meeting the Needs of our Customers</h1> <p id="paragraph-c4571a6" class="paragraph-cb56344 intro">We are the go-to partner when it comes to providing the know-how for the right material mix and its related processes, e.g. vulcanization, adhesion characteristics, rubber, silicone and plastic injection as well as welding and assembly processes. Next to standard industry processes, Vibracoustic has adapted and further developed various innovative production processes for the individual needs of our customers, including:</p> <div id="columns-cfcd0ab" class="columns-c5aa439"> <div id="column-c7ae80d" class="column-cce4bf7 text-col-image cc-clmn"></div> <div id="column-c817eda" class="column-c8fba83 text-col cc-clmn"> <h2 id="heading-c0bfd13" class="heading-cc0d5f5 grid-title">Vulcanization</h2> <p id="paragraph-c5f750c" class="paragraph-c6d263c section-padding-25">Vulcanization is based on the chemical reaction of rubber with temperature and the precondition to give rubber its required NVH – mainly stiffness and damping – performance characteristics. The most important factor for a perfect result is the perfect combination of temperature, pressure and time.</p> </div> </div> <div id="columns-c240f95" class="columns-cbff328"> <div id="column-c95192b" class="column-c541f9b text-col cc-clmn"> <h2 id="heading-c8e2e51" class="heading-c55981b grid-title">Laser Welding</h2> <p id="paragraph-c3fc6ff" class="paragraph-cca5067 section-padding-25">Laser welding is a material fusion process using the energy of a laser beam to melt the materials being joined. Like this, Vibracoustic solves the challenges of light weight and compact design, e.g. in a rear suspension subframe mount where we chose a glass fiber reinforced polyamide. While the outer sleeve is transparent to the laser beam, the inner black plastic cage absorbs the energy and the plastic is melted. The components are combined without any screws or additional connections, enlarging the space inside the mount for increased damping characteristics. More space for the rubber springs leads to increased comfort and operational stability. As the cage and outer sleeve are made completely of plastic, the mount is over 20% lighter than comparable mounts made of metal.</p> </div> <div id="column-c7a5539" class="column-c390d62 text-col-image cc-clmn"></div> </div> <div id="columns-cd1aa2d" class="columns-cf31ccd"> <div id="column-cb1eebf" class="column-c512c9e text-col-image cc-clmn"></div> <div id="column-c92c48f" class="column-c712632 text-col cc-clmn"> <h2 id="heading-c12c7cd" class="heading-c2cc361 grid-title">Hot Gas Welding</h2> <p id="paragraph-c721094" class="paragraph-c1f6e58 section-padding-25">Hot gas welding is a process for joining thermoplastic materials and is not easily automatized. Vibracoustic has adapted this process for use in air spring production. This process ensures a high degree of flexibility in the design of air spring top pot components, which can thus be precisely matched to the available space. Using this method, complex three-dimensional shapes are possible, which allow complex multi-chamber layouts to be realized for the top pot. By using plastic instead of metal, the components are up to 30% lighter and the stability of the components is comparable to that of conventionally manufactured plastic components.</p> </div> </div> <div id="columns-c77d1cb" class="columns-ccd011f"> <div id="column-c71ea30" class="column-c51d8fe text-col cc-clmn"> <h2 id="heading-cb16136" class="heading-c9fe049 grid-title">DualRubber Process</h2> <p id="paragraph-c86d800" class="paragraph-c2ff32e section-padding-25">DualRubber products are specifically designed to combine the advantages of two different rubber materials in a single design. These products are produced in special vulcanization presses equipped with two rubber injection units. Using a multi-cavity vulcanization mold combined with a unique cold runner the two rubber materials are injected in specific areas of the different cavities. The molds are carefully balanced and both rubbers are filling their specific areas within the same time. During the following vulcanization process both materials are transferred within the same time from a mainly viscous to a mainly elastic material-behavior. In addition, both rubber materials are bonded to the needed reinforcement components like metal or plastic components.</p> </div> <div id="column-c230fec" class="column-cedf43b text-col-image cc-clmn"></div> </div> <div id="columns-cc119ed" class="columns-c9e1b1d"> <div id="column-ccd3938" class="column-c1cf912 text-col-image cc-clmn"></div> <div id="column-ccacce1" class="column-c49ca75 text-col cc-clmn"> <h2 id="heading-cf965a5" class="heading-cb3e32a grid-title">DuPlas Process</h2> <p id="paragraph-cf1130f" class="paragraph-cd7ccb7 section-padding-25">DuPlas stands for “Dual Plastic” and is an NVH product range consisting out of two different plastic materials used for example in spring seat isolators. Typically, there is a hard material providing the structural integrity of the product and a soft material providing the right amount of damping and stiffness. Compared to pure rubber parts or rubber to metal parts the recycling is much easier and the DuPlas product provides a higher design flexibility and functionality. DuPlas is produced in a typical plastic injection machine feeding two plastic materials into a uniquely designed mold. During each cycle both materials are injected into their specific cavities. Between the cycles the cavities within the mold are flipped and in one cavity the soft material is injected on top of the hard material and in the other cavity the hard material is injected as the base for the soft material. This also reduces the production time of the DuPlas products in comparison to rubber or rubber to metal parts.</p> </div> </div> </div> </section> </div> </section> <footer class="wp-block-template-part"> <footer id="section-c083889" class="section-c9a486d cc-sct"> <div id="container-c4c3748" class="container-ce18fd2 footer-vc cc-cntr"> <div id="div-cf1dfbe" class="div-c6ef95d"> <p id="paragraph-c22a7f9" class="paragraph-c4ed79f footer-heading">Downloads</p> <nav id="menu-c5761f1" class="menu-c7f3895" aria-label="Footer Downloads"><ul class="cc-menu ver" role="tree"><li role="none"><a href="https://vibracoustic.com/en/downloads/" class="cc-menu-main menu-id-4058 menu-item menu-item-type-post_type menu-item-object-page" role="treeitem">Downloads</a></li><li role="none"><a href="/en/downloads/" class="cc-menu-main menu-id-4059 menu-item menu-item-type-custom menu-item-object-custom" role="treeitem">Our Business Ethics</a></li><li role="none"><a href="/en/downloads/" class="cc-menu-main 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