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The not-so-humble carton box is everywhere.\u00a0\u00a0 Cartons house our milk, our cereals, our cosmetics, our kids\u2019 toys, our electronic items \u2013 and so many of the other","articleBody":"Glance in any pantry, peek into any fridge, look into the far reaches of a closet.\u00a0 Guess what you\u2019re more than likely to find?\u00a0\u00a0 Carton boxes.\u00a0\u00a0 That\u2019s right. The not-so-humble carton box is everywhere.\u00a0\u00a0 Cartons house our milk, our cereals, our cosmetics, our kids\u2019 toys, our electronic items \u2013 and so many of the other everyday necessities that constantly arrive in our homes.\u00a0\u00a0 They\u2019ve been around for eons and show no signs of disappearing.\u00a0\u00a0\u00a0 In fact, demand for cartons is on the upswing. According to Grand View Research, the folding carton packaging market size is predicted to be $171.35 billion by 2025. And not all of this growth is coming from the US. Thanks to a growing middle class, the Asia Pacific folding carton packaging market is expected to reach nearly $80 billion by 2025.\u00a0 More and more companies are realizing that the functionality, affordability, and aesthetics of carton boxes are hard to beat.\u00a0 Carton boxes protect the goods inside, are easy to open and use, are cost-effective, and they can attract a buyer\u2019s attention. That\u2019s quite an impressive resume for a simple folded piece of cardboard.\u00a0 Now, let\u2019s dig deep into the world of carton boxes and see what they can do for you. Carton Boxes Defined Is a carton, a box? Most definitely. But a box isn\u2019t necessarily a carton.\u00a0\u00a0 We know, it\u2019s confusing.\u00a0 Definitions of cartons vary, but rigid boxes or heavy-duty corrugated boxes generally aren\u2019t considered cartons. And boxes made of materials, such as wood, aren\u2019t usually referred to as cartons in the industry.\u00a0 To add to the confusion, cartons also go by various names. Sometimes carton boxes are called paperboard boxes, chipboard boxes, or folding carton boxes.\u00a0 But whatever you call them, you\u2019re bound to find them in your pantry, your bathroom, and all over your house.\u00a0 There are many different definitions of cartons floating around, but one most can agree on is this:\u00a0 What are Carton Boxes? A carton is a folding box that\u2019s typically made from paperboard. To form a carton, the paperboard goes through a cutting, folding, lamination, and printing process before it\u2019s sent flat to whoever is going to fill the cartons with products. A Brief History of Carton Packaging Boxes It\u2019s hard to remember a time when grocery store or big box store shelves weren\u2019t crowded with row upon row of colorful carton boxes \u2013 all vying for our attention.\u00a0\u00a0\u00a0 The first carton boxes looked a little different than what we have today.\u00a0 Charles Henry Foyle is credited with inventing carton boxes back in the 1840s. He used a piece of paper that was cut in such a way it could be folded to form a box.\u00a0\u00a0 Initially, these boxes were held together by strings and tacks. As you can imagine, it was a very laborious process to make them, not to mention expensive. That\u2019s why, in the old days, cartons were reserved for special luxury items, such as jewelry.\u00a0 This all changed when in 1879, Robert Gair accidentally discovered that his printing press could be used to mass-produce carton boxes. From then on, the carton box industry began to take off and has never looked back.\u00a0 With mass production, even simple everyday items could be packaged in cartons. This served a practical purpose \u2013 the carton packaging protected the items and gave them a longer shelf life. Cartons also provided a whole new way for companies to place their branding front and center.\u00a0 Benefits of Carton Boxes for Packaging If you\u2019re looking for a practical, beautiful, environmentally-friendly box to hold your goods, then carton boxes are the way to go.\u00a0 The Practical Side of Carton Packaging Boxes First and foremost, the custom packaging needs to be functional. Let\u2019s take a look at some of the practical benefits of carton boxes: \tThey make efficient use of space. They\u2019re lightweight and, because they fold flat, they can be easily stacked. This saves space in the warehouse. \tThey offer ease of use. Folding designs make it easy to open and reclose packets. \tThey\u2019re suitable for automatic packaging. This makes it easy to fill and seal with automated machinery. \tThey\u2019re inexpensive. It\u2019s not just the physical materials that are cost-effective.\u00a0 Since cartons are lightweight and fold flat, they save on shipping costs. \tThey offer tons of flexibility. Cartons can store all sorts of shapes, even liquids. \tThey\u2019re strong and durable, so cartons keep products safe. \tThey can deter crime. Some companies are incorporating anti-theft and anti-counterfeit measures into their custom carton boxes. Grand View Research found that companies are increasingly using RFID (radio frequency identification) and embedded barcodes in cartons as a way to deter counterfeiters.\u00a0 Folding Carton Boxes are Easily Customizable Carton boxes are indeed functional, but don\u2019t confuse that with being boring and simply utilitarian.\u00a0\u00a0 You can infuse your carton packaging boxes with whatever personality you like and let your creativity shine. With an eye-catching carton design, you can set the retail boxes for your company apart from the competition. A carton box is often your customer\u2019s first impression of your brand. And we all know how important that is. Some research even suggests that people form first impressions in about 17 milliseconds. Now that\u2019s fast. Lucky for you, cartons are conducive to beautiful packaging design. Carton boxes were made to embrace the wow factor. Paperboard surfaces are printer friendly so it\u2019s easy to incorporate eye-catching, colorful designs. You have many options with high-resolution graphics and can incorporate two-sided prints onto the cardboard carton boxes.\u00a0 You can let your creativity run wild \u2013 or you can hire a designer at just about any price point to get you started.\u00a0\u00a0 Check out sites like Behance or 99designs that showcase designer\u2019s portfolios. A quality designer can create a carton mockup that will help you find the right box size, shape, and colors to beautifully showcase your product.\u00a0 There\u2019s also the more practical side to the easy printability of cartons.\u00a0 You can include product information right on the box. This is a major plus for food packaging, where detailed nutritional information can be printed right on the box.\u00a0\u00a0 Ever been in the grocery aisle trying to decide between two competing kinds of cereal?\u00a0 We all know to flip to the side panel and boom. There\u2019s all of the information we need to decide which one to grab.\u00a0 The versatility of carton box design is not just limited to graphic images. Cartons can easily be made into different shapes and sizes. You\u2019re not limited to a predictable cube shape.\u00a0\u00a0\u00a0 You can also add other marketing options, such as cut-outs, that add interest and offer a sneak peek of the product. The Environmental Benefit of Paperboard Cartons Nowadays, a company that doesn\u2019t take environmental concerns seriously, does so at their own peril.\u00a0 As consumers are becoming all-too-aware of the damage we\u2019re doing to the environment, eco-friendly packaging is quickly becoming a must have component for brands.\u00a0\u00a0 Consider that in 2015, global plastic waste volume reached nearly 6.3 billion metric tons. This figure is predicted to increase to 12 billion metric tons by 2050.\u00a0 No wonder single-use plastic containers have fallen out of favor, and are even banned in many instances. Even China, which is one of the world\u2019s largest consumers of plastic, has said it will ban non-degradable bags in major cities by the end of 2020 and in all cities and towns by 2022. As a result of the world\u2019s waning appetite for plastic, companies are increasingly turning to the old standby \u2013 carton boxes. Let\u2019s look at some of the environmental benefits that carton boxes offer:\u00a0 \tPaperboard can be easily recycled. It\u2019s non-toxic and can be reused. Carton boxes are also easy to break down for recycling, and consumers are more likely to make the effort to recycle. According to the EPA, around 44.2 million tons of paper and paperboard were recycled in 2017 for a recycling rate of 65.9 percent. \tMany carton manufacturers follow SFI and FSC certifications, which promote forest sustainability. Carton manufacturers are required to do their part, such as planting trees to replace the ones they\u2019ve cut down. \tMany manufacturers of custom carton boxes are also making use of recycled paper pulp and non-wood pulp. \tCarton boxes are usually shipped flat, which cuts down on the amount of fuel needed to get these boxes to their destination.\u00a0 Drawbacks of Carton Boxes for Packaging Of course, nothing\u2019s perfect. Sometimes a carton box can\u2019t fulfill all of your packaging needs and you\u2019ll have to look at other options.\u00a0 Perhaps the biggest drawback of carton boxes is that they are not designed for shipping. Sometimes, carton packaging works well with your shipping and fulfillment needs, but note that cartons are not intended to be standalone or robust outer packaging. Carton boxes are meant to be light-weight and easily stored. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they\u2019re only meant to hold a few pounds at most. Folded cartons are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. Cartons are generally meant for retail display applications \u2013 not to rattle around in the back of a delivery truck. Most companies can\u2019t rely solely on carton boxes for their goods. The carton packaging boxes may house the individual products, but to get from the manufacturer to store shelves, a supplier will need to opt for something a little stronger for transport.\u00a0 This is where corrugated boxes \u2013 which are much stronger \u2013 are a good option. Rigid boxes, which don\u2019t fold or collapse, are also typically sturdier and can be used for certain applications when a carton box just won\u2019t cut it.\u00a0 Common Folding Carton Box Styles Explained After you\u2019ve decided that you want to use carton boxes for your products, now comes the tricky part. It\u2019s time to make some decisions.\u00a0 First, you need to determine which style will work best for your unique product. The options are almost limitless. There are so many different styles and sizes to consider, so your decision might feel daunting. You can truly go wild with your choices. And this is before you even think about the fun stuff like colors and fonts.\u00a0 Don\u2019t worry. With a better understanding of what\u2019s out there, you can find the right carton style for your product.\u00a0\u00a0 Without further ado, let\u2019s breakdown some of the most common styles of folding carton boxes: Most Common Styles of Folding Carton Boxes Tuck top boxes are one of the most popular folding carton box options. Here are some of the most common tuck top boxes you\u2019ll find on the market: \tReverse tuck end (RTE) boxes have the closing panels (sometimes called tuck flaps) on opposite sides. One closing panel is on the front of the box, the other on the back. These customizable carton boxes are easy to assemble, store flat, and are cost-effective. Reverse tuck end boxes typically use a slit-lock tab to close the ends. They\u2019re great for light-weight items, but can\u2019t handle anything too heavy. \tStraight tuck end (STE) boxes are similar to reverse tuck end boxes, except the tuck flaps are on the same side. This gives the box a cleaner look since you don\u2019t see the raw edges. These customizable folded carton boxes are easy to assemble, store flat, and are great for light-weight items. They also typically use a slit-lock for secure closing. Straight tuck end boxes are usually a bit more expensive than the reverse tuck end boxes, since you get fewer boxes per paperboard sheet. \tLock bottom boxes (sometimes called 1-2-3 bottom boxes) are meant for heavier items. They usually have a tuck top closure. As with the above-mentioned styles, these box cartons also store flat. Lock bottom boxes stack well and look better on the shelf since they have a flat bottom.\u00a0 A lot of food items come in these types of box cartons. One drawback is they\u2019re typically more expensive than some of the other carton box options. \tCrash bottom boxes (sometimes called auto-lock bottom boxes) are pre-glued on the bottom for extra strength. They have a bottom that goes into place automatically. Auto-lock bottom boxes also store flat and can be assembled and loaded quickly. Crash bottom boxes are usually more expensive, since the carton box manufacturer has to take the extra step to glue the bottom.\u00a0\u00a0 \tTop tuck boxes\u00a0are what you might think of as a cake box, but they\u2019re not just for pastries. These boxes offer a creative way to display other light-weight items, such as clothing or multiple small items. You can even add a little window to your top tuck boxes, so your customers can get a peek at what\u2019s inside (see window patching below). \tFive-panel hanger tab boxes are like the reverse tuck end boxes, except they have a longer hanger panel that extends from the back panel. These offer a simple solution to display lightweight products in a retail setting. These custom boxes can be easily modified to include cut-outs, to give customers a better idea of your product. If you visit a pharmacy, you\u2019ll see all kinds of products that utilize five-panel hanger tab boxes \u2013 everything from cosmetics to crayons (as shown in the following image).\u00a0 Your head might be spinning, but hang in there. Let\u2019s switch gears and look at a handful of common features you may want to add to your folding carton box: \tAdding Inserts: An insert is a piece of paperboard that is folded, or sometimes glued, to fit in your box to secure loose items. This is a useful feature if you have fragile items or multiple items that you want to prevent from crashing around in the carton. Custom inserts can work with any folded carton type and are easily customizable to fit whatever random-shaped article you\u2019d like to secure. \tCustom Cutouts: This is when you cut out part of the paperboard to show what\u2019s inside. Custom cutouts can be made in any shape, so it can reflect your brand. \tWindow Patching:\u00a0 If you want to go one step further than a simple cutout, you could try window patching. Window patching is a thin plastic film that\u2019s attached to the die-cut window (you\u2019ll see this as part of your dieline as well). These windows are usually reserved for higher-end products and are often used to showcase food and beverage items, so customers can get a glimpse of the quality inside. Of course, one drawback with window patching is it uses plastic, which isn\u2019t as environmentally friendly as paper products and may turn off some customers.\u00a0 That\u2019s why it\u2019s so important that you know your customers and you make sure your retail packaging reflects your brand. \tThumb Tabs: Thumb tabs are those little circular cutouts made in the main panel of the carton packaging to make the box easier to open.\u00a0\u00a0 Practical Design Considerations for Carton Packaging Boxes When you think of packaging design, your mind probably jumps to the fun stuff.\u00a0 What colors should I use? Where should I put my logo? But first, there are a few practical aspects of design you need to consider. Some of the most important elements to consider are your material selection, paperboard thickness and cost considerations. Let\u2019s jump in. Selecting Materials for Carton Boxes Before speaking with you carton manufacturer, one of the first decisions you\u2019ll need to make when designing your carton boxes, is what material do you want to use.\u00a0 Here are a few of the most common materials used for carton boxes: \tSolid-Bleached Sulphate (SBS):\u00a0 SBS is made from bleached chemical pulp.\u00a0 It\u2019s a medium density board that\u2019s coated on the top surface and sometimes on the reverse side as well. It\u2019s white both inside and out, so it has excellent printing qualities. High-end graphics will look crisp on this material.SBS is also hygienic, doesn\u2019t impart any smell or taste, and is approved for food contact. That\u2019s why SBS is a popular choice for goods, such as chocolates, cigarettes, and perfumes. A bonus is it\u2019s recyclable and relatively inexpensive.\u00a0 \tClay Coated News Back (CCNB): CCNB is a recycled board that\u2019s made out of a blend of recycled newsprint, old corrugated containers, and mixed secondary paper. It\u2019s less rigid than the SBS board. It has a glossy coated surface on one side and is grey\/brown on the other.\u00a0 CCNB is cheaper than SBS, but it has some disadvantages. Since it\u2019s not a pure white color like the SBS board, it\u2019s not as effective for printing and you\u2019ll have to compromise a bit on the graphics quality. When it comes to colors, remember to discuss the differences between RGB and CMYK and Pantone colors with your manufacturer.CCNB also absorbs water, which means it needs to be kept dry. But if you\u2019re looking to make low-cost folded cartons where recycled content is preferred, then CCNB may be the option for you.\u00a0 \tNatural Kraft or Coated Unbleached Kraft (SUS or CUK): This is made from 100% recyclable materials. CUK is coated with a polyethylene resin, which is safe for food. Kraft paper is also strong, durable, and resistant to tearing, which makes it a good fit for items like heavy beverages.\u00a0 Paperboard Thickness for Folding Cartons Next up, you need to consider the board thickness (the caliper).\u00a0 Paperboard comes in many different calipers, so you\u2019ll have to make some decisions about what thickness is best for your product.\u00a0\u00a0 It needs to be able to hold the weight of your product, but you also want to consider the assembly process as well. You don\u2019t want to waste money and efficiency on an overly-thick board.\u00a0 To give you an idea of the thickness of a standard paperboard box, such as a cereal box or a mac and cheese box, those generally fall in the .016 or .018 caliper range. A counter display may use a more robust .024 point thick board.\u00a0\u00a0 Cost Considerations for Carton Boxes Of course, you don\u2019t want to neglect the bottom line when designing your carton boxes.\u00a0\u00a0 Most of the time, custom boxes cost less than you probably think. But that\u2019s not always the case. You\u2019ll want to weigh the cost of the materials and manufacturing efficiency. And sometimes, it pays to spend a little more.\u00a0 Consider whether you want to use offset printing or digital printing. Offset printing is often considered the go-to choice for bulk and wholesale custom packaging, but it\u2019s not right for every company\u2019s needs.\u00a0 Your choice might be slightly more expensive, but if it\u2019s in your budget, it may be worth the splurge. It gives a higher-end look since you have more options with graphics and colors.\u00a0 Another thing to keep in mind is to take into account the scalability of any options you choose. The printing process is usually cheaper the more you order, so you may want to place a larger order all at once, rather than several smaller orders.\u00a0 Also, remember that old adage, time is money. You\u2019ll want your cartons to be easy to fill with your product. An overly-intricate carton may look cool, but if it\u2019s difficult to get your product in there, it\u2019s probably not worth it. Carton Box Design: Make Your Packaging Beautiful Now for the fun stuff. Making your custom carton boxes beautiful and getting them noticed on a crowded shelf.\u00a0 Matte or Gloss Lamination: The Finishing Touch One important aesthetic decision you need to make about your carton box is what kind of finish do you want. This is the lamination process, which is a protective layer that gives your box that finished look. You can choose between a matte or gloss lamination: \tA matte finish doesn\u2019t reflect light, so it doesn\u2019t have a sheen. It\u2019s somewhat understated, but can give a sophisticated look. Scratches are less noticeable with a matte finish. \tWith a gloss finish, light bounces off the surface, so it looks shiny. It\u2019s more \u201cin your face\u201d than its more subdued counterpart. Gloss finishes are good at resisting dust and fingerprints.\u00a0 Either finish can look great and both have their pros and cons. It all depends on what message you want your custom carton boxes to convey.\u00a0 Learn more about finishing options to make your product packaging stand out. Read up about UV coating, soft touch coating and lamination, spot UV, embossing vs debossing and aqueous coating for a quick primer. Branding: Printing Your Logo on Custom Carton Boxes There are so many design elements that you can incorporate into a carton box, but the important thing is to not overdo it.\u00a0\u00a0 It\u2019s fine to use bold colors or some crazy fonts, but you don\u2019t want to overload your customer\u2019s senses. Sometimes it\u2019s a fine balance between capturing a customer\u2019s attention and turning them off with too much noise.\u00a0 Also, remember that your custom packaging is an extension of your brand and needs to reflect your company\u2019s values.\u00a0 It\u2019s important to keep your branding consistent over all of your platforms \u2013 whether it\u2019s your website or the packaging boxes that store your goods.\u00a0 Here are some common branding elements you might want to include on your carton packaging boxes: \tYour logo. You\u2019ve no doubt put a lot of thought into that baby and it should have pride of place. \tYour colors. Even if your company doesn\u2019t have a set color scheme, you should put some thought into what colors you want for the box design of your carton. Are you going for an earthy feel? Then go with muted, natural colors. Looking to convey some fun? Then go bold. \tUse materials that reflect your company\u2019s values. If the environment is important to you \u2013 make sure your cartons reflect that.\u00a0 \tTypography. Use a font that stays consistent with your brand identity. Don\u2019t use a boring, staid font if you\u2019re looking to project whimsy. \tShapes. With cartons, you\u2019re not limited to cubes. Look at Toblerone, the classic Swiss chocolatier. Chances are that you\u2019d recognize the iconic chocolate bar just by the shape of the box.\u00a0\u00a0 Read more about how to nail packaging design with our guides on ecommerce packaging, cosmetic packaging design and the unboxing experience to help get those creative juices flowing. Carton Design Inspiration and Examples Carton boxes come in all shapes, sizes, and colors.\u00a0 The choices can feel overwhelming. That\u2019s why it\u2019s sometimes useful to look at what other brands are doing. You don\u2019t want to copy, just pull a little inspiration.\u00a0\u00a0 Here are some examples of companies that are using custom carton boxes to effectively reflect their brands.\u00a0 Burlington Socks Who said that socks have to be boring? This fun carton design for Burlington socks adds a clever twist to a globally known product.\u00a0 Rather than using a usual cube shape for their sock boxes, they went with an unexpected sandwich box. The fun colors and bold font also give the carton packaging boxes a playful edge.\u00a0 Sojos Sojos makes naturally nutritious raw pet food and gourmet treats.\u00a0 They incorporated many of the product packaging design elements we touched on earlier in their dog treat boxes.\u00a0 Sojos uses bold colors, has a window to offer a look at what\u2019s inside, and even have a handle that can double as a hanger tab.\u00a0 It may only contain dog treats, but this box just exudes quality and fun.\u00a0 Crabtree and Evelyn A carton box doesn\u2019t need to be a crazy shape to command attention.\u00a0 Crabtree and Evelyn used an understated, yet eye-catching box design for their volcanic ash face mask.\u00a0 The carton matches the container inside. The sophisticated black background with white lettering and a simple gold image shows you don\u2019t need to overdo the colors and graphics to make it stand out.\u00a0\u00a0 The box radiates a sense of adventure, which is true to the company\u2019s self-proclaimed vibe. Beso Del Sol Unlike a corrugated box, cartons aren\u2019t limited to only containing solids.\u00a0 Beso Del Sol\u2019s fun, sangria-filled, cartons quite literally look like a party in a box.\u00a0 When it comes to carton packaging, your imagination truly is the limit. Lego The classic blue Lego boxes may not be described as beautiful by many adults, but no matter what kind of carton you need, always remember your target audience.\u00a0\u00a0 Lego plasters colorful, detailed pictures of their toys right on the box. They fill the front, back, and sides of the box with pictures of what\u2019s included with the set. Kids want to see what\u2019s inside.\u00a0\u00a0 The larger carton boxes use close tabs so the toy can be stored back in the box when it\u2019s broken down.\u00a0\u00a0 Some Lego boxes have even become collectibles in their own right.\u00a0 Don\u2019t believe us? Try searching \u201cempty Lego box\u201d on eBay.\u00a0\u00a0 Get Started with Custom Carton Boxes There\u2019s a reason why carton boxes are so ubiquitous.\u00a0 And it\u2019s understandable to have more questions than answers at this point. If you need help navigating through the carton boxes process, we\u2019d be happy to speak with you.\u00a0 Refine Packaging has years of packaging expertise working with small businesses and Fortune 500 companies alike. Contact us today for a free quote on your custom packaging project. We\u2019ll connect you with a live customer support representative who is able to answer any questions you might have. Our team of designers are ready to help bring your artistic vision to life, who work hand in hand with our printing professionals that are ready to make your carton boxes truly shine. Carton packaging boxes walk that delicate line of being both practical and potentially beautiful.\u00a0 Cartons are affordable, come in all shapes and sizes, can hold all kinds of goods (including liquids), are kind to the environment, and are a wonderful asset to your marketing arsenal.\u00a0 So, what are you waiting for?\u00a0\u00a0 Start planning how carton boxes can help store and sell your products. There are so many carton options out there. You can come up with the right carton design to showcase your products at nearly any price point.\u00a0\u00a0 Peruse store shelves for inspiration, choose what materials will work for your product, decide on the shape and size you need, figure out the logistics, and then pick out what finish and graphics you want.\u00a0 You can be as fancy as you want (or can afford). And don\u2019t forget to have some fun.","keywords":"","datePublished":"2020-11-10T14:26:13-05:00","dateModified":"2024-11-14T08:12:41-05:00","author":{"@type":"Person","name":"Asif Muhammad","description":"Asif Muhammad is a Co-Founder and Partner at the custom packaging box company, Refine Packaging. Recognized as a recommended packaging firm by Shopify and 99designs, thousands of companies nationwide choose Refine Packaging for their custom boxes and wholesale product packaging needs \u2013 including T-Mobile, Adidas, MetLife, Pandora, and Marriott Hotels. Asif\u2019s leadership in the manufacturing industry stems from a mission to make the custom packaging process easier for businesses of all sizes. With 10+ years of packaging and engineering experience, Asif is uniquely suited to help companies think outside the box to create memorable retail packaging.","url":"https:\/\/refinepackaging.com\/author\/asif\/","sameAs":["https:\/\/refinepackaging.com","https:\/\/twitter.com\/RefinePackaging","https:\/\/www.linkedin.com\/in\/mas1f\/"],"image":{"@type":"ImageObject","url":"https:\/\/secure.gravatar.com\/avatar\/d74eb5832088b462c21b4535786a949d?s=96&d=mm&r=g","height":96,"width":96}},"editor":{"@type":"Person","name":"Asif Muhammad","description":"Asif Muhammad is a Co-Founder and Partner at the custom packaging box company, Refine Packaging. Recognized as a recommended packaging firm by Shopify and 99designs, thousands of companies nationwide choose Refine Packaging for their custom boxes and wholesale product packaging needs \u2013 including T-Mobile, Adidas, MetLife, Pandora, and Marriott Hotels. Asif\u2019s leadership in the manufacturing industry stems from a mission to make the custom packaging process easier for businesses of all sizes. With 10+ years of packaging and engineering experience, Asif is uniquely suited to help companies think outside the box to create memorable retail packaging.","url":"https:\/\/refinepackaging.com\/author\/asif\/","sameAs":["https:\/\/refinepackaging.com","https:\/\/twitter.com\/RefinePackaging","https:\/\/www.linkedin.com\/in\/mas1f\/"],"image":{"@type":"ImageObject","url":"https:\/\/secure.gravatar.com\/avatar\/d74eb5832088b462c21b4535786a949d?s=96&d=mm&r=g","height":96,"width":96}},"publisher":{"@type":"Organization","name":"Refine Packaging","url":"https:\/\/refinepackaging.com","logo":{"@type":"ImageObject","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2023\/05\/rp-dp.png","width":"1576","height":"1576"}},"image":[{"@type":"ImageObject","@id":"https:\/\/refinepackaging.com\/blog\/carton-boxes\/#primaryimage","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/ultimate-guide-carton-boxes-packaging.png","width":"1500","height":"1055","caption":"ultimate guide carton boxes packaging"},{"@type":"ImageObject","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/ultimate-guide-carton-boxes-packaging-1200x900.png","width":"1200","height":"900","caption":"ultimate guide carton boxes packaging"},{"@type":"ImageObject","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/ultimate-guide-carton-boxes-packaging-1200x675.png","width":"1200","height":"675","caption":"ultimate guide carton boxes packaging"},{"@type":"ImageObject","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/ultimate-guide-carton-boxes-packaging-1055x1055.png","width":"1055","height":"1055","caption":"ultimate guide carton boxes packaging"},{"@type":"ImageObject","url":"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-boxes.png","width":1786,"height":2174,"caption":"carton 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Table of Content"><span class="ez-toc-js-icon-con"><span class=""><span class="eztoc-hide" style="display:none;">Toggle</span><span class="ez-toc-icon-toggle-span"><svg style="fill: #012C44;color:#012C44" xmlns="http://www.w3.org/2000/svg" class="list-377408" width="20px" height="20px" viewBox="0 0 24 24" fill="none"><path d="M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z" fill="currentColor"></path></svg><svg style="fill: #012C44;color:#012C44" class="arrow-unsorted-368013" xmlns="http://www.w3.org/2000/svg" width="10px" height="10px" viewBox="0 0 24 24" version="1.2" baseProfile="tiny"><path d="M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z"/></svg></span></span></span></a></span></div> <nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-1" href="#carton-boxes-defined" title="Carton Boxes Defined">Carton Boxes Defined</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-2" href="#what-are-carton-boxes" title="What are Carton Boxes?">What are Carton Boxes?</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-3" href="#a-brief-history-of-carton-packaging-boxes" title="A Brief History of Carton Packaging Boxes">A Brief History of Carton Packaging Boxes</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-4" href="#benefits-of-carton-boxes-for-packaging" title="Benefits of Carton Boxes for Packaging">Benefits of Carton Boxes for Packaging</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-5" href="#drawbacks-of-carton-boxes-for-packaging" title="Drawbacks of Carton Boxes for Packaging">Drawbacks of Carton Boxes for Packaging</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-6" href="#common-folding-carton-box-styles-explained" title="Common Folding Carton Box Styles Explained">Common Folding Carton Box Styles Explained</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-7" href="#practical-design-considerations-for-carton-packaging-boxes" title="Practical Design Considerations for Carton Packaging Boxes">Practical Design Considerations for Carton Packaging Boxes</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-8" href="#carton-box-design-make-your-packaging-beautiful" title="Carton Box Design: Make Your Packaging Beautiful">Carton Box Design: Make Your Packaging Beautiful</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-9" href="#carton-design-inspiration-and-examples" title="Carton Design Inspiration and Examples">Carton Design Inspiration and Examples</a></li><li class='ez-toc-page-1'><a class="ez-toc-link ez-toc-heading-10" href="#get-started-with-custom-carton-boxes" title="Get Started with Custom Carton Boxes">Get Started with Custom Carton Boxes</a></li></ul></nav></div> <p><span style="font-weight: 400;">Glance in any pantry, peek into any fridge, look into the far reaches of a closet. </span></p> <p><span style="font-weight: 400;">Guess what you’re more than likely to find? </span></p> <p><b>Carton boxes. </b></p> <p><span style="font-weight: 400;">That’s right. The not-so-humble carton box is everywhere. </span></p> <p><span style="font-weight: 400;">Cartons house our milk, our cereals, our cosmetics, our kids’ toys, our electronic items – and so many of the other everyday necessities that constantly arrive in our homes. </span></p> <p><span style="font-weight: 400;">They’ve been around for eons and show no signs of disappearing. </span></p> <p><span style="font-weight: 400;">In fact, demand for cartons is on the upswing. According to Grand View Research, the </span><b>folding carton packaging</b><span style="font-weight: 400;"> market size is </span><a href="https://www.grandviewresearch.com/press-release/global-folding-carton-packaging-market/" target="_blank" rel="nofollow"><span style="font-weight: 400;">predicted to be $171.35 billion by 2025</span></a><span style="font-weight: 400;">. And not all of this growth is coming from the US. Thanks to a growing middle class, the Asia Pacific folding carton packaging market is expected to reach nearly $80 billion by 2025. </span></p> <p><span style="font-weight: 400;">More and more companies are realizing that the functionality, affordability, and aesthetics of carton boxes are hard to beat. </span></p> <p><b>Carton boxes</b><span style="font-weight: 400;"> protect the goods inside, are easy to open and use, are cost-effective, and they can attract a buyer’s attention. That’s quite an impressive resume </span><i><span style="font-weight: 400;">for a simple folded piece of cardboard</span></i><span style="font-weight: 400;">. </span></p> <p><span style="font-weight: 400;">Now, let’s dig deep into the world of carton boxes and see what they can do for you.</span></p> <h2><strong>Carton Boxes Defined</strong><br /> <img fetchpriority="high" decoding="async" width="1786" height="2174" class="aligncenter size-full wp-image-1820" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201786%202174'%3E%3C/svg%3E" alt="carton boxes" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes.png 1786w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-568x692.png 568w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-841x1024.png 841w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-768x935.png 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-1262x1536.png 1262w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-1682x2048.png 1682w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes.png" /><noscript><img fetchpriority="high" decoding="async" width="1786" height="2174" class="aligncenter size-full wp-image-1820" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes.png" alt="carton boxes" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes.png 1786w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-568x692.png 568w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-841x1024.png 841w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-768x935.png 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-1262x1536.png 1262w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-boxes-1682x2048.png 1682w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></h2> <p><span style="font-weight: 400;">Is a carton, a box? Most definitely. But a box isn’t necessarily a carton. </span></p> <p><span style="font-weight: 400;">We know, it’s confusing. </span></p> <p><span style="font-weight: 400;">Definitions of cartons vary, but rigid boxes or heavy-duty corrugated boxes generally aren’t considered cartons. And boxes made of materials, such as wood, aren’t usually referred to as cartons in the industry. </span></p> <p><span style="font-weight: 400;">To add to the confusion, cartons also go by various names. Sometimes carton boxes are called paperboard boxes, chipboard boxes, or folding carton boxes. </span></p> <p><span style="font-weight: 400;">But whatever you call them, you’re bound to find them in your pantry, your bathroom, and all over your house. </span></p> <p><span style="font-weight: 400;">There are many different definitions of cartons floating around, but one most can agree on is this: </span></p> <div class="bp-question-answer"> <h2><span class="ez-toc-section" id="what-are-carton-boxes"></span><strong>What are Carton Boxes?</strong><span class="ez-toc-section-end"></span></h2> <p><b>A carton is a folding box</b><span style="font-weight: 400;"> that’s typically made from paperboard. To form a carton, the paperboard goes through a cutting, folding, lamination, and </span><b>printing process</b><span style="font-weight: 400;"> before it’s sent flat to whoever is going to fill the cartons with products.</span></p> </div> <h2><span class="ez-toc-section" id="a-brief-history-of-carton-packaging-boxes"></span><b>A Brief History of Carton Packaging Boxes</b><span class="ez-toc-section-end"></span></h2> <p><img decoding="async" width="1920" height="880" class="aligncenter size-full wp-image-1822" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201920%20880'%3E%3C/svg%3E" alt="carton packaging boxes history" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history.jpg 1920w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-966x443.jpg 966w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-1024x469.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-768x352.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-1536x704.jpg 1536w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history.jpg" /><noscript><img decoding="async" width="1920" height="880" class="aligncenter size-full wp-image-1822" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history.jpg" alt="carton packaging boxes history" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history.jpg 1920w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-966x443.jpg 966w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-1024x469.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-768x352.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-history-1536x704.jpg 1536w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">It’s hard to remember a time when grocery store or big box store shelves weren’t crowded with row upon row of colorful carton boxes – all vying for our attention. </span></p> <p><span style="font-weight: 400;">The first carton boxes looked a little different than what we have today. </span></p> <p><span style="font-weight: 400;">Charles Henry Foyle is credited with inventing carton boxes back in the 1840s. He used a piece of paper that was cut in such a way it could be folded to form a box. </span></p> <p><span style="font-weight: 400;">Initially, these boxes were held together by strings and tacks. As you can imagine, it was a very laborious process to make them, not to mention expensive. That’s why, in the old days, cartons were reserved for special luxury items, such as jewelry. </span></p> <p><span style="font-weight: 400;">This all changed when in 1879, Robert Gair accidentally discovered that his printing press could be used to </span><b>mass-produce carton boxes</b><span style="font-weight: 400;">. From then on, the carton box industry began to take off and has never looked back. </span></p> <p><span style="font-weight: 400;">With mass production, even simple everyday items could be packaged in cartons. This served a practical purpose – the </span><b>carton packaging</b><span style="font-weight: 400;"> protected the items and gave them a longer shelf life. Cartons also provided a whole new way for companies to place their branding front and center. </span></p> <h2><span class="ez-toc-section" id="benefits-of-carton-boxes-for-packaging"></span><b>Benefits of Carton Boxes for Packaging</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">If you’re looking for a practical, beautiful, environmentally-friendly box to hold your goods, then carton boxes are the way to go. </span></p> <h3><b>The Practical Side of Carton Packaging Boxes</b></h3> <p><span style="font-weight: 400;">First and foremost, the </span><a href="https://refinepackaging.com/blog/what-is-custom-packaging/"><span style="font-weight: 400;">custom packaging</span></a><span style="font-weight: 400;"> needs to be functional. Let’s take a look at some of the practical benefits of carton boxes:</span></p> <ul> <li style="font-weight: 400;"><span style="font-weight: 400;">They make efficient use of space. They’re lightweight and, because they fold flat, they can be easily stacked. This saves space in the warehouse.</span></li> <li style="font-weight: 400;"><span style="font-weight: 400;"><span style="font-weight: 400;">They offer ease of use. Folding designs make it easy to open and reclose packets.</span></span></li> <li style="font-weight: 400;"><span style="font-weight: 400;"><span style="font-weight: 400;">They’re suitable for automatic packaging. This makes it easy to fill and seal with automated machinery.</span></span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">They’re inexpensive. It’s not just the physical materials that are cost-effective. Since cartons are lightweight and fold flat, they </span><a href="https://refinepackaging.com/blog/save-shipping-costs/"><span style="font-weight: 400;">save on shipping costs</span></a><span style="font-weight: 400;">. </span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">They offer tons of flexibility. Cartons can store all sorts of shapes, even liquids.</span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">They’re strong and durable, so cartons keep products safe. </span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">They can deter crime. Some companies are incorporating anti-theft and anti-counterfeit measures into their </span><b>custom carton boxes.</b><span style="font-weight: 400;"> Grand View Research found that </span><a href="https://www.grandviewresearch.com/press-release/global-folding-carton-packaging-market/" target="_blank" rel="nofollow"><span style="font-weight: 400;">companies are increasingly using RFID</span></a><span style="font-weight: 400;"> (radio frequency identification) and embedded barcodes in cartons as a way to deter counterfeiters. </span></li> </ul> <p><span style="font-weight: 400;"><div class=" swiper_products swiper_feautures products-slider-in-post"> <h4 class="heading"> Shop Popular Products </h4> <div class="swiper-button-prev swiper-button-disabled" tabindex="0" role="button" aria-label="Previous slide" aria-disabled="true"></div> <div class="swiper-button-next" tabindex="0" role="button" aria-label="Next slide" aria-disabled="false"></div> <div class="swiper-container 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href="https://refinepackaging.com/lip-gloss-boxes/" title="Custom Lip Gloss Boxes"> <h5 class="box_title font-bold text-black">Custom Lip Gloss Boxes</h5> </a> <a href="https://refinepackaging.com/lip-gloss-boxes/" title="Custom Lip Gloss Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/lip-gloss-boxes/" title="Custom Lip Gloss Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom-Made Lip Balm Packaging Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/Custom-Made-Lip-Balm-Packaging-Boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/Custom-Made-Lip-Balm-Packaging-Boxes.jpg" alt="Custom-Made Lip Balm Packaging Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/lip-balm-boxes/" title="Custom-Made Lip Balm Packaging Boxes"> <h5 class="box_title font-bold text-black">Custom-Made Lip Balm Packaging Boxes</h5> </a> <a href="https://refinepackaging.com/lip-balm-boxes/" title="Custom-Made Lip Balm Packaging Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/lip-balm-boxes/" title="Custom-Made Lip Balm Packaging Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="CBD Display Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/05/CBD-Display-Boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2020/05/CBD-Display-Boxes.jpg" alt="CBD Display Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/cbd-display-boxes/" title="CBD Display Boxes"> <h5 class="box_title font-bold text-black">CBD Display Boxes</h5> </a> <a href="https://refinepackaging.com/cbd-display-boxes/" title="CBD Display Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/cbd-display-boxes/" title="CBD Display Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom Bath Bomb Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2018/08/bath-bomb-boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2018/08/bath-bomb-boxes.jpg" alt="Custom Bath Bomb Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/bath-bomb-boxes/" title="Custom Bath Bomb Boxes"> <h5 class="box_title font-bold text-black">Custom Bath Bomb Boxes</h5> </a> <a href="https://refinepackaging.com/bath-bomb-boxes/" title="Custom Bath Bomb Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/bath-bomb-boxes/" title="Custom Bath Bomb Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom Collapsible Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2022/05/collapsible-boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2022/05/collapsible-boxes.jpg" alt="Custom Collapsible Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/collapsible-boxes/" title="Custom Collapsible Boxes"> <h5 class="box_title font-bold text-black">Custom Collapsible Boxes</h5> </a> <a href="https://refinepackaging.com/collapsible-boxes/" title="Custom Collapsible Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/collapsible-boxes/" title="Custom Collapsible Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom Kraft Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/Kraft-Boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/Kraft-Boxes.jpg" alt="Custom Kraft Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/kraft-boxes/" title="Custom Kraft Boxes"> <h5 class="box_title font-bold text-black">Custom Kraft Boxes</h5> </a> <a href="https://refinepackaging.com/kraft-boxes/" title="Custom Kraft Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/kraft-boxes/" title="Custom Kraft Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom Printed Medicine Packaging Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/printed-medicine-boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2018/01/printed-medicine-boxes.jpg" alt="Custom Printed Medicine Packaging Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/medicine-packaging-boxes/" title="Custom Printed Medicine Packaging Boxes"> <h5 class="box_title font-bold text-black">Custom Printed Medicine Packaging Boxes</h5> </a> <a href="https://refinepackaging.com/medicine-packaging-boxes/" title="Custom Printed Medicine Packaging Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/medicine-packaging-boxes/" title="Custom Printed Medicine Packaging Boxes" class="hover_link"></a> </div> </div> <div class="swiper-slide" style=""> <div class="box in_product aos-init" data-aos="fade-up" data-aos-delay="50"> <div class="box_img "> <div> <img decoding="async" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="Custom Hanger Boxes" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2022/05/hanger-boxes.jpg"><noscript><img decoding="async" src="https://rpack.b-cdn.net/wp-content/uploads/2022/05/hanger-boxes.jpg" alt="Custom Hanger Boxes"></noscript> </div> </div> <div class="d-flex justify-content-between align-items-center"> <a href="https://refinepackaging.com/hanger-boxes/" title="Custom Hanger Boxes"> <h5 class="box_title font-bold text-black">Custom Hanger Boxes</h5> </a> <a href="https://refinepackaging.com/hanger-boxes/" title="Custom Hanger Boxes" class="btn learn-more">Learn More <i class="ri-arrow-right-s-line"></i></a> </div> <a href="https://refinepackaging.com/hanger-boxes/" title="Custom Hanger Boxes" class="hover_link"></a> </div> </div> </div> <span class="swiper-notification" aria-live="assertive" aria-atomic="true"></span> </div> </div></span></p> <h3><b>Folding Carton Boxes are Easily Customizable</b></h3> <p><img decoding="async" width="1500" height="1055" class="aligncenter size-full wp-image-1827" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201500%201055'%3E%3C/svg%3E" alt="folding carton design example" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example.png 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-966x679.png 966w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-1024x720.png 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-768x540.png 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example.png" /><noscript><img decoding="async" width="1500" height="1055" class="aligncenter size-full wp-image-1827" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example.png" alt="folding carton design example" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example.png 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-966x679.png 966w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-1024x720.png 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/folding-carton-design-example-768x540.png 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Carton boxes are indeed functional, but don’t confuse that with being boring and simply utilitarian. </span></p> <p><span style="font-weight: 400;">You can infuse your </span><b>carton packaging boxes</b><span style="font-weight: 400;"> with whatever personality you like and let your creativity shine. With an eye-catching carton design, you can set the <a href="https://refinepackaging.com/custom-retail-packaging-boxes/">retail boxes</a> for your company apart from the competition.</span></p> <p><span style="font-weight: 400;">A carton box is often your customer’s first impression of your brand. And we all know how important that is. Some research even suggests that </span><a href="https://www.wordstream.com/blog/ws/2015/11/18/life-changing-marketing-stats" target="_blank" rel="nofollow"><span style="font-weight: 400;">people form first impressions in about 17 milliseconds</span></a><span style="font-weight: 400;">. Now that’s fast.</span></p> <p><span style="font-weight: 400;">Lucky for you, cartons are conducive to beautiful </span><a href="https://refinepackaging.com/blog/product-packaging-design/"><span style="font-weight: 400;">packaging design</span></a><span style="font-weight: 400;">. Carton boxes were made to embrace the wow factor. Paperboard surfaces are printer friendly so it’s easy to incorporate eye-catching, colorful designs. You have many options with high-resolution graphics and can incorporate two-sided prints onto the cardboard carton boxes. </span></p> <p><span style="font-weight: 400;">You can let your creativity run wild – or you can hire a designer at just about any price point to get you started. </span></p> <p><span style="font-weight: 400;">Check out sites like </span><a href="https://www.behance.net/" target="_blank" rel="nofollow"><span style="font-weight: 400;">Behance</span></a><span style="font-weight: 400;"> or </span><a href="https://99designs.com/" target="_blank" rel="nofollow"><span style="font-weight: 400;">99designs</span></a><span style="font-weight: 400;"> that showcase designer’s portfolios. A quality designer can create a carton mockup that will help you find the right </span><a href="https://refinepackaging.com/blog/box-sizes-how-to-measure-a-box/"><span style="font-weight: 400;">box size</span></a><span style="font-weight: 400;">, shape, and colors to beautifully showcase your product. </span></p> <p><span style="font-weight: 400;">There’s also the more practical side to the easy printability of cartons. </span></p> <p><span style="font-weight: 400;">You can include product information right on the box. This is a major plus for </span><a href="https://refinepackaging.com/custom-food-packaging-boxes/"><span style="font-weight: 400;">food packaging</span></a><span style="font-weight: 400;">, where detailed nutritional information can be printed right on the box. </span></p> <p><span style="font-weight: 400;">Ever been in the grocery aisle trying to decide between two competing kinds of cereal? </span></p> <p><span style="font-weight: 400;">We all know to flip to the side panel and boom. There’s all of the information we need to decide which one to grab. </span></p> <p><span style="font-weight: 400;">The versatility of </span><b>carton box design</b><span style="font-weight: 400;"> is not just limited to graphic images. Cartons can easily be made into different shapes and sizes. You’re not limited to a predictable cube shape. </span></p> <p><span style="font-weight: 400;">You can also add other marketing options, such as cut-outs, that add interest and offer a sneak peek of the product.</span></p> <h3><b>The Environmental Benefit of Paperboard Cartons</b></h3> <p><img decoding="async" width="794" height="598" class="aligncenter size-full wp-image-1825" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%20794%20598'%3E%3C/svg%3E" alt="environmental benefits carton boxes recycling" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling.jpg 794w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling-768x578.jpg 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling.jpg" /><noscript><img decoding="async" width="794" height="598" class="aligncenter size-full wp-image-1825" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling.jpg" alt="environmental benefits carton boxes recycling" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling.jpg 794w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/environmental-benefits-carton-boxes-recycling-768x578.jpg 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Nowadays, a company that doesn’t take environmental concerns seriously, does so at their own peril. </span></p> <p><span style="font-weight: 400;">As consumers are becoming all-too-aware of the damage we’re doing to the environment, </span><a href="https://refinepackaging.com/blog/eco-friendly-packaging/"><span style="font-weight: 400;">eco-friendly packaging</span></a><span style="font-weight: 400;"> is quickly becoming a must have component for brands. </span></p> <p><span style="font-weight: 400;">Consider that </span><span style="font-weight: 400;">in 2015, global plastic waste volume </span><a href="https://www.statista.com/statistics/1019774/plastic-waste-volume-globally/#statisticContainer" target="_blank" rel="nofollow"><span style="font-weight: 400;">reached nearly 6.3 billion metric tons</span></a><span style="font-weight: 400;">. This figure is predicted to increase to 12 billion metric tons by 2050. </span></p> <p><span style="font-weight: 400;">No wonder single-use plastic containers have fallen out of favor, and are even banned in many instances. Even China, which is one of the world’s largest consumers of plastic, has said it will ban </span><span style="font-weight: 400;">non-degradable bags in major cities </span><a href="https://www.bbc.com/news/world-asia-china-51171491/" target="_blank" rel="nofollow"><span style="font-weight: 400;">by the end of 2020</span></a><span style="font-weight: 400;"> and in all cities and towns by 2022</span><span style="font-weight: 400;">.</span></p> <p><span style="font-weight: 400;">As a result of the world’s waning appetite for plastic, companies are increasingly turning to the old standby – </span><b>carton boxes</b><span style="font-weight: 400;">. Let’s look at some of the environmental benefits that carton boxes offer: </span></p> <ul> <li style="font-weight: 400;"><span style="font-weight: 400;">Paperboard can be easily recycled. It’s non-toxic and can be reused. Carton boxes are also easy to break down for recycling, and consumers are more likely to make the effort to recycle. According to the EPA, </span><span style="font-weight: 400;">around </span><a href="https://www.epa.gov/facts-and-figures-about-materials-waste-and-recycling/paper-and-paperboard-material-specific-data#:~:text=Approximately%2044.2%20million%20tons%20of,to%20other%20materials%20in%20MSW." target="_blank" rel="nofollow"><span style="font-weight: 400;">44.2 million tons</span></a><span style="font-weight: 400;"><span style="font-weight: 400;"> of paper and paperboard were recycled in 2017 for a recycling rate of 65.9 percent.</span></span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">Many carton manufacturers follow </span><a href="https://www.forests.org/" target="_blank" rel="nofollow"><span style="font-weight: 400;">SFI</span></a><span style="font-weight: 400;"> and </span><a href="https://us.fsc.org/en-us" target="_blank" rel="nofollow"><span style="font-weight: 400;">FSC</span></a><span style="font-weight: 400;"> certifications, which promote forest sustainability. </span><b>Carton manufacturers</b><span style="font-weight: 400;"><span style="font-weight: 400;"> are required to do their part, such as planting trees to replace the ones they’ve cut down.</span></span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">Many manufacturers of custom carton boxes are also making use of recycled paper pulp and non-wood pulp. </span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">Carton boxes are usually shipped flat, which cuts down on the amount of fuel needed to get these boxes to their destination. </span></li> </ul> <h2><span class="ez-toc-section" id="drawbacks-of-carton-boxes-for-packaging"></span><b>Drawbacks of Carton Boxes for Packaging</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">Of course, nothing’s perfect. Sometimes a carton box can’t fulfill all of your packaging needs and you’ll have to look at other options. </span></p> <p><span style="font-weight: 400;">Perhaps the biggest drawback of carton boxes is that </span><i><span style="font-weight: 400;">they are not designed for shipping</span></i><span style="font-weight: 400;">. Sometimes, </span><b>carton packaging</b><span style="font-weight: 400;"> works well with your </span><a href="https://refinepackaging.com/blog/shipping-and-fulfillment/"><span style="font-weight: 400;">shipping and fulfillment needs</span></a><span style="font-weight: 400;">, but note that cartons are not intended to be standalone or robust outer packaging.</span></p> <p><span style="font-weight: 400;">Carton boxes are meant to be light-weight and easily stored. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they’re only meant to hold a few pounds at most.</span></p> <p><b>Folded cartons</b><span style="font-weight: 400;"> are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. Cartons are generally meant for retail display applications – not to rattle around in the back of a delivery truck.</span></p> <p><span style="font-weight: 400;">Most companies can’t rely solely on carton boxes for their goods. The carton packaging boxes may house the individual products, but to get from the manufacturer to store shelves, a supplier will need to opt for something a little stronger for transport. </span></p> <p><span style="font-weight: 400;">This is where corrugated boxes – which are much stronger – are a good option. Rigid boxes, which don’t fold or collapse, are also typically sturdier and can be used for certain applications when a carton box just won’t cut it. </span></p> <h2><span class="ez-toc-section" id="common-folding-carton-box-styles-explained"></span><b>Common Folding Carton Box Styles Explained</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">After you’ve decided that you want to use carton boxes for your products, now comes the tricky part. It’s time to make some decisions. </span></p> <p><span style="font-weight: 400;">First, you need to determine which style will work best for your unique product. The options are almost limitless. There are so many different styles and sizes to consider, so your decision might feel daunting. You can truly go wild with your choices. And this is before you even think about the fun stuff like colors and fonts. </span></p> <p><span style="font-weight: 400;">Don’t worry. With a better understanding of what’s out there, you can find the right carton style for your product. </span></p> <p><span style="font-weight: 400;">Without further ado, let’s breakdown some of the </span><b>most common styles of folding carton boxes</b><span style="font-weight: 400;">:</span></p> <h3><b>Most Common Styles of Folding Carton Boxes</b></h3> <p><span style="font-weight: 400;">Tuck top boxes are one of the most popular </span><b>folding carton box</b><span style="font-weight: 400;"> options. Here are some of the </span><b>most common tuck top boxes</b><span style="font-weight: 400;"> you’ll find on the market:</span></p> <ul> <li style="font-weight: 400;"><b>Reverse tuck end (RTE) boxes</b><span style="font-weight: 400;"> have the closing panels (sometimes called tuck flaps) on opposite sides. One closing panel is on the front of the box, the other on the back. These </span><i><span style="font-weight: 400;">customizable carton boxes</span></i><span style="font-weight: 400;"> are easy to assemble, store flat, and are cost-effective. Reverse tuck end boxes typically use a slit-lock tab to close the ends. They’re great for light-weight items, but can’t handle anything too heavy.</span></li> <li style="font-weight: 400;"><b>Straight tuck end (STE) boxes</b> <span style="font-weight: 400;">are similar to reverse tuck end boxes, except the </span><i><span style="font-weight: 400;">tuck flaps are on the same side</span></i><span style="font-weight: 400;">. This gives the box a cleaner look since you don’t see the raw edges. These </span><b>customizable folded carton boxes</b><span style="font-weight: 400;"> are easy to assemble, store flat, and are great for light-weight items. They also typically use a slit-lock for secure closing. Straight tuck end boxes are usually a bit more expensive than the reverse tuck end boxes, since you get fewer boxes per paperboard sheet. </span></li> <li style="font-weight: 400;"><b>Lock bottom boxes (sometimes called 1-2-3 bottom boxes)</b><span style="font-weight: 400;"> are meant for heavier items. They usually have a tuck top closure. As with the above-mentioned styles, these box cartons also store flat. Lock bottom boxes stack well and look better on the shelf since they have a flat bottom. A lot of food items come in these types of box cartons. One drawback is they’re typically more expensive than some of the other carton box options.</span></li> <li style="font-weight: 400;"><b>Crash bottom boxes (sometimes called auto-lock bottom boxes)</b><span style="font-weight: 400;"> are pre-glued on the bottom for extra strength. They have a bottom that goes into place automatically. Auto-lock bottom boxes also store flat and can be assembled and loaded quickly. Crash bottom boxes are usually more expensive, since the </span><a href="https://refinepackaging.com/"><span style="font-weight: 400;">carton box manufacturer</span></a><span style="font-weight: 400;"> has to take the extra step to glue the bottom. </span></li> <li style="font-weight: 400;"><b>Top tuck boxes </b><span style="font-weight: 400;">are what you might think of as a cake box, but they’re not just for pastries. These boxes offer a creative way to display other light-weight items, such as clothing or multiple small items. You can even add a little window to your top tuck boxes, so your customers can get a peek at what’s inside (see window patching below). </span></li> <li style="font-weight: 400;"><b>Five-panel hanger tab boxes</b><span style="font-weight: 400;"> are like the reverse tuck end boxes, except they have a longer hanger panel that extends from the back panel. These offer a simple solution to display lightweight products in a retail setting. These </span><a href="https://refinepackaging.com/blog/custom-boxes/"><span style="font-weight: 400;">custom boxes</span></a><span style="font-weight: 400;"> can be easily modified to include cut-outs, to give customers a better idea of your product. If you visit a pharmacy, you’ll see all kinds of products that utilize five-panel hanger tab boxes – everything from cosmetics to crayons (as shown in the following image). </span></li> </ul> <p><img decoding="async" width="1200" height="1081" class="aligncenter size-full wp-image-1826" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201200%201081'%3E%3C/svg%3E" alt="five-panel hanger tab boxes example crayons" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons.jpg 1200w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons-768x692.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons-1024x922.jpg 1024w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons.jpg" /><noscript><img decoding="async" width="1200" height="1081" class="aligncenter size-full wp-image-1826" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons.jpg" alt="five-panel hanger tab boxes example crayons" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons.jpg 1200w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons-768x692.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/five-panel-hanger-tab-boxes-example-crayons-1024x922.jpg 1024w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Your head might be spinning, but hang in there. Let’s switch gears and look at a handful of common features you may want to add to your </span><b>folding carton box</b><span style="font-weight: 400;">:</span></p> <ul> <li style="font-weight: 400;"><b>Adding Inserts:</b><span style="font-weight: 400;"> An insert is a piece of paperboard that is folded, or sometimes glued, to fit in your box to secure loose items. This is a useful feature if you have fragile items or multiple items that you want to prevent from crashing around in the carton. </span><b>Custom inserts</b><span style="font-weight: 400;"><span style="font-weight: 400;"> can work with any folded carton type and are easily customizable to fit whatever random-shaped article you’d like to secure.</span></span></li> <li style="font-weight: 400;"><b>Custom Cutouts: </b><span style="font-weight: 400;"><span style="font-weight: 400;">This is when you cut out part of the paperboard to show what’s inside. Custom cutouts can be made in any shape, so it can reflect your brand.</span></span></li> <li style="font-weight: 400;"><b>Window Patching:</b><span style="font-weight: 400;"> If you want to go one step further than a simple cutout, you could try window patching. Window patching is a thin plastic film that’s attached to the die-cut window (you’ll see this as part of your </span><a href="https://refinepackaging.com/blog/what-is-a-dieline/"><span style="font-weight: 400;">dieline</span></a><span style="font-weight: 400;"> as well). These windows are usually reserved for higher-end products and are often used to showcase </span><a href="https://refinepackaging.com/custom-food-packaging-boxes/"><span style="font-weight: 400;">food and beverage items</span></a><span style="font-weight: 400;">, so customers can get a glimpse of the quality inside.<br /> </span><span style="font-weight: 400;"><br /> </span><span style="font-weight: 400;">Of course, one drawback with window patching is it uses plastic, which isn’t as </span><a href="https://refinepackaging.com/blog/eco-friendly-packaging/"><span style="font-weight: 400;">environmentally friendly</span></a><span style="font-weight: 400;"> as paper products and may turn off some customers. That’s why it’s so important that you know your customers and you make sure your </span><a href="https://refinepackaging.com/blog/retail-packaging/"><span style="font-weight: 400;">retail packaging</span></a><span style="font-weight: 400;"><span style="font-weight: 400;"> reflects your brand.</span></span></li> <li style="font-weight: 400;"><b>Thumb Tabs:</b><span style="font-weight: 400;"> Thumb tabs are those little circular cutouts made in the main panel of the carton packaging to make the box easier to open. </span></li> </ul> <h2><span class="ez-toc-section" id="practical-design-considerations-for-carton-packaging-boxes"></span><b>Practical Design Considerations for Carton Packaging Boxes</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">When you think of packaging design, your mind probably jumps to the fun stuff. </span></p> <p><span style="font-weight: 400;">What colors should I use? Where should I put my logo? But first, there are a few practical aspects of design you need to consider. Some of the most important elements to consider are your material selection, paperboard thickness and cost considerations. Let’s jump in.</span></p> <h3><b>Selecting Materials for Carton Boxes</b></h3> <p><span style="font-weight: 400;">Before speaking with you </span><a href="https://refinepackaging.com/"><span style="font-weight: 400;">carton manufacturer</span></a><span style="font-weight: 400;">, one of the first decisions you’ll need to make when designing your carton boxes, is what material do you want to use. </span></p> <p><b>Here are a few of the most common materials used for carton boxes:</b></p> <ul> <li style="font-weight: 400;"><b>Solid-Bleached Sulphate (SBS)</b><span style="font-weight: 400;"><span style="font-weight: 400;">: SBS is made from bleached chemical pulp. It’s a medium density board that’s coated on the top surface and sometimes on the reverse side as well. It’s white both inside and out, so it has excellent printing qualities. High-end graphics will look crisp on this material.</span></span><span style="font-size: 1rem;">SBS is also hygienic, doesn’t impart any smell or taste, and is approved for food contact. That’s why SBS is a popular choice for goods, such as chocolates, cigarettes, and perfumes. A bonus is it’s recyclable and relatively inexpensive. </span></li> </ul> <ul> <li style="font-weight: 400;"><b>Clay Coated News Back (CCNB)</b><span style="font-weight: 400;">: CCNB is a recycled board that’s made out of a blend of recycled newsprint, old corrugated containers, and mixed secondary paper. It’s less rigid than the SBS board. It has a glossy coated surface on one side and is grey/brown on the other. </span><span style="font-weight: 400;"><br /> </span><span style="font-weight: 400;"><br /> </span><span style="font-weight: 400;">CCNB is cheaper than SBS, but it has some disadvantages. Since it’s not a pure white color like the SBS board, it’s not as effective for printing and you’ll have to compromise a bit on the graphics quality. When it comes to colors, remember to discuss the differences between </span><a href="https://refinepackaging.com/blog/rgb-cmyk-color-printing/"><span style="font-weight: 400;">RGB and CMYK</span></a><span style="font-weight: 400;"> and </span><a href="https://refinepackaging.com/blog/what-is-pms-color-pantone-matching-system/"><span style="font-weight: 400;">Pantone colors</span></a><span style="font-weight: 400;"><span style="font-weight: 400;"> with your manufacturer.</span></span><span style="font-weight: 400;">CCNB also absorbs water, which means it needs to be kept dry. But if you’re looking to make low-cost </span><b style="font-size: 1rem;">folded cartons</b><span style="font-weight: 400;"> where recycled content is preferred, then CCNB may be the option for you. </span></li> </ul> <ul> <li style="font-weight: 400;"><b>Natural Kraft or Coated Unbleached Kraft (SUS or CUK)</b><span style="font-weight: 400;">: This is made from 100% recyclable materials. CUK is coated with a polyethylene resin, which is safe for food. <a href="https://refinepackaging.com/blog/what-is-kraft-paper/">Kraft paper</a> is also strong, durable, and resistant to tearing, which makes it a good fit for items like heavy beverages. </span></li> </ul> <h3><b>Paperboard Thickness for Folding Cartons</b></h3> <p><span style="font-weight: 400;">Next up, you need to consider the board thickness (the caliper). </span></p> <p><span style="font-weight: 400;">Paperboard comes in many different calipers, so you’ll have to make some decisions about what thickness is best for your product. </span></p> <p><span style="font-weight: 400;">It needs to be able to hold the weight of your product, but you also want to consider the assembly process as well. You don’t want to waste money and efficiency on an overly-thick board. </span></p> <p><span style="font-weight: 400;">To give you an idea of the thickness of a standard paperboard box, such as a cereal box or a mac and cheese box, those generally fall in the </span><a href="https://www.assemblies.com/necessity-innovative-folding-carton-design/" target="_blank" rel="nofollow"><span style="font-weight: 400;">.016 or .018 caliper range</span></a><span style="font-weight: 400;">. A counter display may use a more robust .024 point thick board. </span></p> <h3><b>Cost Considerations for Carton Boxes</b></h3> <p><span style="font-weight: 400;">Of course, you don’t want to neglect the bottom line when designing your </span><b>carton boxes</b><span style="font-weight: 400;">. </span></p> <p><span style="font-weight: 400;">Most of the time, </span><a href="https://refinepackaging.com/blog/how-much-do-custom-boxes-cost/"><span style="font-weight: 400;">custom boxes cost less than you probably think</span></a><span style="font-weight: 400;">. But that’s not always the case. You’ll want to weigh the cost of the materials and manufacturing efficiency. And sometimes, it pays to spend a little more. </span></p> <p><span style="font-weight: 400;">Consider whether you want to use </span><a href="https://refinepackaging.com/blog/what-is-offset-printing/"><span style="font-weight: 400;">offset printing</span></a><span style="font-weight: 400;"> or digital printing. Offset printing is often considered the go-to choice for </span><b>bulk and wholesale custom packaging</b><span style="font-weight: 400;">, but it’s not right for every company’s needs. </span></p> <p><span style="font-weight: 400;">Your choice might be slightly more expensive, but if it’s in your budget, it may be worth the splurge. It gives a higher-end look since you have more options with graphics and colors. </span></p> <p><span style="font-weight: 400;">Another thing to keep in mind is to take into account the scalability of any options you choose. The printing process is usually cheaper the more you order, so you may want to place a larger order all at once, rather than several smaller orders. </span></p> <p><span style="font-weight: 400;">Also, remember that old adage, time is money. You’ll want your cartons to be easy to fill with your product. An overly-intricate carton may look cool, but if it’s difficult to get your product in there, it’s probably not worth it.</span></p> <h2><span class="ez-toc-section" id="carton-box-design-make-your-packaging-beautiful"></span><b>Carton Box Design: Make Your Packaging Beautiful</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">Now for the fun stuff. Making your </span><b>custom carton boxes</b><span style="font-weight: 400;"> beautiful and getting them noticed on a crowded shelf. </span></p> <h3><b>Matte or Gloss Lamination: The Finishing Touch</b></h3> <p><span style="font-weight: 400;">One important aesthetic decision you need to make about your carton box is what kind of finish do you want. This is the lamination process, which is a protective layer that gives your box that finished look. You can choose between a </span><a href="https://refinepackaging.com/blog/matte-vs-gloss-lamination/"><span style="font-weight: 400;">matte or gloss lamination</span></a><span style="font-weight: 400;">:</span></p> <ul> <li style="font-weight: 400;"><span style="font-weight: 400;">A </span><b>matte finish</b><span style="font-weight: 400;"> doesn’t reflect light, so it doesn’t have a sheen. It’s somewhat understated, but can give a sophisticated look. Scratches are less noticeable with a matte finish.</span></li> <li style="font-weight: 400;"><span style="font-weight: 400;">With a </span><b>gloss finish</b><span style="font-weight: 400;">, light bounces off the surface, so it looks shiny. It’s more “in your face” than its more subdued counterpart. Gloss finishes are good at resisting dust and fingerprints. </span></li> </ul> <p><span style="font-weight: 400;">Either finish can look great and both have their pros and cons. It all depends on what message you want your </span><b>custom carton boxes</b><span style="font-weight: 400;"> to convey. </span></p> <p><span style="font-weight: 400;">Learn more about finishing options to make your product packaging stand out. Read up about </span><a href="https://refinepackaging.com/blog/what-is-uv-coating/"><span style="font-weight: 400;">UV coating</span></a><span style="font-weight: 400;">, </span><a href="https://refinepackaging.com/blog/soft-touch-coating-vs-soft-touch-lamination/"><span style="font-weight: 400;">soft touch coating and lamination</span></a><span style="font-weight: 400;">, </span><a href="https://refinepackaging.com/blog/what-is-spot-uv/"><span style="font-weight: 400;">spot UV</span></a><span style="font-weight: 400;">, </span><a href="https://refinepackaging.com/blog/embossing-vs-debossing/"><span style="font-weight: 400;">embossing vs debossing</span></a><span style="font-weight: 400;"> and </span><a href="https://refinepackaging.com/blog/what-is-aqueous-coating/"><span style="font-weight: 400;">aqueous coating</span></a><span style="font-weight: 400;"> for a quick primer.</span></p> <h3><b>Branding: Printing Your Logo on Custom Carton Boxes</b></h3> <p><span style="font-weight: 400;">There are so many design elements that you can incorporate into a carton box, but the important thing is to not overdo it. </span></p> <p><span style="font-weight: 400;">It’s fine to use bold colors or some crazy fonts, but you don’t want to overload your customer’s senses. Sometimes it’s a fine balance between capturing a customer’s attention and turning them off with too much noise. </span></p> <p><span style="font-weight: 400;">Also, remember that your </span><i><span style="font-weight: 400;">custom packaging is an extension of your brand</span></i><span style="font-weight: 400;"> and needs to reflect your company’s values. It’s important to keep your branding consistent over all of your platforms – whether it’s your website or the packaging boxes that store your goods. </span></p> <p><span style="font-weight: 400;">Here are some common branding elements you might want to include on your carton packaging boxes:</span></p> <ul> <li style="font-weight: 400;"><b>Your logo. </b><span style="font-weight: 400;">You’ve no doubt put a lot of thought into that baby and it should have pride of place. </span></li> <li style="font-weight: 400;"><b>Your colors. </b><span style="font-weight: 400;">Even if your company doesn’t have a set color scheme, you should put some thought into what colors you want for the </span><a href="https://refinepackaging.com/blog/box-design/"><span style="font-weight: 400;">box design</span></a><span style="font-weight: 400;"> of your carton. Are you going for an earthy feel? Then go with muted, natural colors. Looking to convey some fun? Then go bold. </span></li> <li style="font-weight: 400;"><b>Use materials that reflect your company’s values.</b><span style="font-weight: 400;"> If the environment is important to you – make sure your cartons reflect that. </span></li> <li style="font-weight: 400;"><b>Typography. </b><span style="font-weight: 400;">Use a font that stays consistent with your brand identity. Don’t use a boring, staid font if you’re looking to project whimsy. </span></li> <li style="font-weight: 400;"><b>Shapes.</b><span style="font-weight: 400;"> With cartons, you’re not limited to cubes. Look at Toblerone, the classic Swiss chocolatier. Chances are that you’d recognize the iconic chocolate bar just by the shape of the box. </span></li> </ul> <p><img decoding="async" width="1500" height="1500" class="aligncenter size-full wp-image-1824" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201500%201500'%3E%3C/svg%3E" alt="custom carton boxes shapes" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes.jpg 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-692x692.jpg 692w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-1024x1024.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-768x768.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-60x60.jpg 60w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-86x86.jpg 86w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes.jpg" /><noscript><img decoding="async" width="1500" height="1500" class="aligncenter size-full wp-image-1824" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes.jpg" alt="custom carton boxes shapes" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes.jpg 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-692x692.jpg 692w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-1024x1024.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-768x768.jpg 768w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-60x60.jpg 60w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/custom-carton-boxes-shapes-86x86.jpg 86w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Read more about how to nail </span><a href="https://refinepackaging.com/blog/product-packaging-design/"><span style="font-weight: 400;">packaging design</span></a><span style="font-weight: 400;"> with our guides on </span><a href="https://refinepackaging.com/blog/ecommerce-packaging/"><span style="font-weight: 400;">ecommerce packaging</span></a><span style="font-weight: 400;">, </span><a href="https://refinepackaging.com/blog/cosmetic-packaging-design/"><span style="font-weight: 400;">cosmetic packaging design</span></a><span style="font-weight: 400;"> and the </span><a href="https://refinepackaging.com/blog/unboxing-experience/"><span style="font-weight: 400;">unboxing experience</span></a><span style="font-weight: 400;"> to help get those creative juices flowing.</span></p> <h2><span class="ez-toc-section" id="carton-design-inspiration-and-examples"></span><b>Carton Design Inspiration and Examples</b><span class="ez-toc-section-end"></span></h2> <p><span style="font-weight: 400;">Carton boxes come in all shapes, sizes, and colors. </span></p> <p><span style="font-weight: 400;">The choices can feel overwhelming. That’s why it’s sometimes useful to look at what other brands are doing. You don’t want to copy, just pull a little inspiration. </span></p> <p><span style="font-weight: 400;">Here are some examples of companies that are using </span><b>custom carton boxes</b><span style="font-weight: 400;"> to effectively reflect their brands. </span></p> <h3><b>Burlington Socks</b></h3> <p><img decoding="async" width="950" height="724" class="aligncenter size-full wp-image-1819" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%20950%20724'%3E%3C/svg%3E" alt="burlington carton boxes inspiration example" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example.jpg 950w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-908x692.jpg 908w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-436x332.jpg 436w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-768x585.jpg 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example.jpg" /><noscript><img decoding="async" width="950" height="724" class="aligncenter size-full wp-image-1819" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example.jpg" alt="burlington carton boxes inspiration example" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example.jpg 950w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-908x692.jpg 908w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-436x332.jpg 436w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/burlington-carton-boxes-inspiration-example-768x585.jpg 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Who said that socks have to be boring?</span></p> <p><span style="font-weight: 400;">This fun carton design for Burlington socks adds a clever twist to a globally known product. </span></p> <p><span style="font-weight: 400;">Rather than using a usual cube shape for their sock boxes, they went with an unexpected sandwich box. The fun colors and bold font also give the carton packaging boxes a playful edge. </span></p> <h3><b>Sojos</b></h3> <p><img decoding="async" width="570" height="510" class="aligncenter size-full wp-image-1821" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%20570%20510'%3E%3C/svg%3E" alt="carton packaging boxes colors window hanger tab" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-colors-window-hanger-tab.png" /><noscript><img decoding="async" width="570" height="510" class="aligncenter size-full wp-image-1821" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/carton-packaging-boxes-colors-window-hanger-tab.png" alt="carton packaging boxes colors window hanger tab" /></noscript></p> <p><span style="font-weight: 400;">Sojos makes naturally nutritious raw pet food and gourmet treats. </span></p> <p><span style="font-weight: 400;">They incorporated many of the </span><a href="https://refinepackaging.com/blog/product-packaging-design/"><span style="font-weight: 400;">product packaging design</span></a><span style="font-weight: 400;"> elements we touched on earlier in their dog treat boxes. </span></p> <p><span style="font-weight: 400;">Sojos uses bold colors, has a window to offer a look at what’s inside, and even have a handle that can double as a hanger tab. </span></p> <p><span style="font-weight: 400;">It may only contain dog treats, but this box just exudes quality and fun. </span></p> <h3><b>Crabtree and Evelyn</b></h3> <p><img decoding="async" width="1104" height="1030" class="aligncenter size-full wp-image-1823" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201104%201030'%3E%3C/svg%3E" alt="crabtree and evelyn folding carton boxes" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes.jpg 1104w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-742x692.jpg 742w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-1024x955.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-768x717.jpg 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes.jpg" /><noscript><img decoding="async" width="1104" height="1030" class="aligncenter size-full wp-image-1823" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes.jpg" alt="crabtree and evelyn folding carton boxes" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes.jpg 1104w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-742x692.jpg 742w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-1024x955.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/crabtree-and-evelyn-folding-carton-boxes-768x717.jpg 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">A carton box doesn’t need to be a crazy shape to command attention. </span></p> <p><span style="font-weight: 400;">Crabtree and Evelyn used an understated, yet eye-catching </span><a href="https://refinepackaging.com/blog/box-design/"><span style="font-weight: 400;">box design</span></a><span style="font-weight: 400;"> for their volcanic ash face mask. </span></p> <p><span style="font-weight: 400;">The carton matches the container inside. The sophisticated black background with white lettering and a simple gold image shows you don’t need to overdo the colors and graphics to make it stand out. </span></p> <p><span style="font-weight: 400;">The box radiates a sense of adventure, which is true to the company’s self-proclaimed vibe.</span></p> <h3><b>Beso Del Sol</b></h3> <p><img decoding="async" width="1370" height="1082" class="aligncenter size-full wp-image-1818" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201370%201082'%3E%3C/svg%3E" alt="beso del sol carton boxes packaging inspiration" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration.png 1370w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-876x692.png 876w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-1024x809.png 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-768x607.png 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration.png" /><noscript><img decoding="async" width="1370" height="1082" class="aligncenter size-full wp-image-1818" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration.png" alt="beso del sol carton boxes packaging inspiration" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration.png 1370w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-876x692.png 876w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-1024x809.png 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/beso-del-sol-carton-boxes-packaging-inspiration-768x607.png 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">Unlike a corrugated box, cartons aren’t limited to only containing solids. </span></p> <p><span style="font-weight: 400;">Beso Del Sol’s fun, sangria-filled, cartons quite literally look like a party in a box. </span></p> <p><span style="font-weight: 400;">When it comes to </span><b>carton packaging</b><span style="font-weight: 400;">, your imagination truly is the limit.</span></p> <h3><b>Lego</b></h3> <p><img decoding="async" width="1500" height="1178" class="aligncenter size-full wp-image-1828" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%201500%201178'%3E%3C/svg%3E" alt="lego carton packaging boxes example" data-lazy-srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example.jpg 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-881x692.jpg 881w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-1024x804.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-768x603.jpg 768w" data-lazy-sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example.jpg" /><noscript><img decoding="async" width="1500" height="1178" class="aligncenter size-full wp-image-1828" src="https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example.jpg" alt="lego carton packaging boxes example" srcset="https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example.jpg 1500w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-881x692.jpg 881w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-1024x804.jpg 1024w, https://rpack.b-cdn.net/wp-content/uploads/2020/11/lego-carton-packaging-boxes-example-768x603.jpg 768w" sizes="(max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px" /></noscript></p> <p><span style="font-weight: 400;">The classic blue Lego boxes may not be described as beautiful by many adults, but no matter what kind of carton you need, </span><i><span style="font-weight: 400;">always remember your target audience</span></i><span style="font-weight: 400;">. </span></p> <p><span style="font-weight: 400;">Lego plasters colorful, detailed pictures of their toys right on the box. They fill the front, back, and sides of the box with pictures of what’s included with the set. Kids want to see what’s inside. </span></p> <p><span style="font-weight: 400;">The larger carton boxes use close tabs so the toy can be stored back in the box when it’s broken down. </span></p> <p><span style="font-weight: 400;">Some Lego boxes have even become collectibles in their own right. </span></p> <p><span style="font-weight: 400;">Don’t believe us? Try searching “empty Lego box” on eBay. </span></p> <h2><span class="ez-toc-section" id="get-started-with-custom-carton-boxes"></span><b>Get Started with Custom Carton Boxes</b><span class="ez-toc-section-end"></span></h2> <p><b>There’s a reason why carton boxes are so ubiquitous. </b></p> <p><span style="font-weight: 400;">And it’s understandable to have more questions than answers at this point. If you need help navigating through the carton boxes process, we’d be happy to speak with you. </span></p> <p><span style="font-weight: 400;"><a href="https://refinepackaging.com">Refine Packaging</a> has years of packaging expertise working with small businesses and Fortune 500 companies alike. </span><a href="https://refinepackaging.com/get-free-quote/"><span style="font-weight: 400;">Contact us today for a free quote</span></a><span style="font-weight: 400;"> on your custom packaging project. We’ll connect you with a live customer support representative who is able to answer any questions you might have.</span></p> <p><span style="font-weight: 400;">Our team of designers are ready to help bring your artistic vision to life, who work hand in hand with our printing professionals that are ready to make your carton boxes truly shine.</span></p> <p><span style="font-weight: 400;"><strong>Carton packaging boxes</strong> walk that delicate line of being both practical and potentially beautiful. </span></p> <p><span style="font-weight: 400;">Cartons are affordable, come in all shapes and sizes, can hold all kinds of goods (including liquids), are kind to the environment, and are a wonderful asset to your marketing arsenal. </span></p> <p><span style="font-weight: 400;">So, what are you waiting for? </span></p> <p><span style="font-weight: 400;">Start planning how </span><b>carton boxes</b><span style="font-weight: 400;"> can help store and sell your products. There are so many carton options out there. You can come up with the right carton design to showcase your products at nearly any price point. </span></p> <p><span style="font-weight: 400;">Peruse store shelves for inspiration, choose what materials will work for your product, decide on the shape and size you need, figure out the logistics, and then pick out what finish and graphics you want. </span></p> <p><span style="font-weight: 400;">You can be as fancy as you want (or can afford). And don’t forget to have some fun.</span></p> </div> </div> <div class="row"> <div class="col-sm-12 categories tags single-post-author-box"> <div class="author-box d-flex align-items-center"> <div class="author-box__avatar"> <img alt="Asif Muhammad" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" data-lazy-src="https://secure.gravatar.com/avatar/d74eb5832088b462c21b4535786a949d?s=250&d=mm&r=g" /><noscript><img alt="Asif Muhammad" src="https://secure.gravatar.com/avatar/d74eb5832088b462c21b4535786a949d?s=250&d=mm&r=g" /></noscript> </div> <div class="author-box__content"> <p class="author-box__title"> ABOUT THE AUTHOR </p> <a href="https://refinepackaging.com/author/asif/"> <h3 class="author-box__name">Asif Muhammad</h3> </a> <p class="author-box__description add-read-more show-less-content">Asif Muhammad is a Co-Founder and Partner at the custom packaging box company, Refine Packaging. Recognized as a recommended packaging firm by Shopify and 99designs, thousands of companies nationwide choose Refine Packaging for their custom boxes and wholesale product packaging needs – including T-Mobile, Adidas, MetLife, Pandora, and Marriott Hotels. Asif’s leadership in the manufacturing industry stems from a mission to make the custom packaging process easier for businesses of all sizes. 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Disappointed you can't seem...</p> </div> </div> </div> <div class="blog_item card"> <div class="inner"> <a href="https://refinepackaging.com/blog/product-packaging-design/" title="The Ultimate Guide to Standout Product Packaging Design" class="blog_link"></a> <div class="blog_image_"> <img src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" alt="The Ultimate Guide to Standout Product Packaging Design" data-lazy-src="https://rpack.b-cdn.net/wp-content/uploads/2020/10/product-packaging-design-guide-1-370x198.jpg" /><noscript><img src="https://rpack.b-cdn.net/wp-content/uploads/2020/10/product-packaging-design-guide-1-370x198.jpg" alt="The Ultimate Guide to Standout Product Packaging Design" /></noscript> <a href="https://refinepackaging.com/blog/product-packaging-design/" class="hover_link" title="The Ultimate Guide to Standout Product Packaging Design">READ MORE</a> </div> <div class="blog_content"> <h3><a href="https://refinepackaging.com/blog/product-packaging-design/" title="The Ultimate Guide to Standout Product Packaging Design">The Ultimate Guide to Standout Product Packaging Design</a> </h3> <div class="meta d-flex align-items-center"> <div class="author"> <img alt="Alex Jasin" src="data:image/svg+xml,%3Csvg%20xmlns='http://www.w3.org/2000/svg'%20viewBox='0%200%200%200'%3E%3C/svg%3E" data-lazy-src="https://secure.gravatar.com/avatar/bd23033c1a77f49d736965d7de28aa9d?s=25&d=mm&r=g" /><noscript><img alt="Alex Jasin" src="https://secure.gravatar.com/avatar/bd23033c1a77f49d736965d7de28aa9d?s=25&d=mm&r=g" /></noscript> Alex Jasin </div> <div class="date"> Last Updated: November 14, 2024 </div> </div> <p>Not long ago, product packaging was just that - packaging. Sure, you had a few forward-thinking brands that...</p> </div> </div> </div> </div> <div class="row"> <div class="col-sm-12"> <a href="https://refinepackaging.com/blog/" class="btn btn-primary sweep_letter sweep_top header-quote-btn aos-init aos-animate" data-aos="fade-right" data-aos-delay="150" style="color: rgb(255, 255, 255); background-color: rgb(0, 39, 60);"> Visit The Blog </a> </div> </div> </div> </section>   <div class="in_dark"> <section class="section is_sm call2action has_style5 border_section global"> <div class="container"> <div class="row align-items-center justify-content-center flex-column"> <div class="col-lg-12 col-md-12 col-xs-12">  <h2 class="section_title text-white is-center"> Ready to think outside the box? 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data-rocket-src="https://rpack.b-cdn.net/wp-content/themes/refine/assets/js/TextPlugin.min.js?ver=2.0" id="TextPlugin.min-js"></script> <script type="text/javascript" src="https://rpack.b-cdn.net/wp-content/themes/refine/assets/js/CSSRulePlugin.min.js?ver=2.0" id="CSSRulePlugin.min-js"></script> <script type="text/javascript" src="https://rpack.b-cdn.net/wp-content/themes/refine/assets/js/slick.min.js?ver=2.0" id="slick.min-js"></script> <script type="rocketlazyloadscript" data-minify="1" data-rocket-type="text/javascript" data-rocket-src="https://rpack.b-cdn.net/wp-content/cache/min/1/wp-content/themes/refine/assets/js/bootstrap.bundle.js?ver=1721116411" id="bootstrap.bundle-js"></script> <script data-minify="1" type="text/javascript" src="https://rpack.b-cdn.net/wp-content/cache/min/1/wp-content/themes/refine/assets/js/aos.js?ver=1721116411" id="aos-js"></script> <script type="text/javascript" src="https://rpack.b-cdn.net/wp-content/themes/refine/assets/js/swiper.min.js?ver=2.0" id="swiper.min-js"></script> <script type="text/javascript" id="main-js-extra"> /* <![CDATA[ */ var refine_ajax_object = {"ajax_url":"https:\/\/refinepackaging.com\/wp-admin\/admin-ajax.php","current_obj":{"ID":1830,"post_author":"1","post_date":"2020-11-10 14:26:13","post_date_gmt":"2020-11-10 14:26:13","post_content":"<p><span style=\"font-weight: 400;\">Glance in any pantry, peek into any fridge, look into the far reaches of a closet.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Guess what you\u2019re more than likely to find?\u00a0\u00a0<\/span><\/p>\r\n<p><b>Carton boxes.\u00a0\u00a0<\/b><\/p>\r\n<p><span style=\"font-weight: 400;\">That\u2019s right. The not-so-humble carton box is everywhere.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Cartons house our milk, our cereals, our cosmetics, our kids\u2019 toys, our electronic items \u2013 and so many of the other everyday necessities that constantly arrive in our homes.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">They\u2019ve been around for eons and show no signs of disappearing.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">In fact, demand for cartons is on the upswing. According to Grand View Research, the <\/span><b>folding carton packaging<\/b><span style=\"font-weight: 400;\"> market size is <\/span><a href=\"https:\/\/www.grandviewresearch.com\/press-release\/global-folding-carton-packaging-market\/\"><span style=\"font-weight: 400;\">predicted to be $171.35 billion by 2025<\/span><\/a><span style=\"font-weight: 400;\">. And not all of this growth is coming from the US. Thanks to a growing middle class, the Asia Pacific folding carton packaging market is expected to reach nearly $80 billion by 2025.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">More and more companies are realizing that the functionality, affordability, and aesthetics of carton boxes are hard to beat.\u00a0<\/span><\/p>\r\n<p><b>Carton boxes<\/b><span style=\"font-weight: 400;\"> protect the goods inside, are easy to open and use, are cost-effective, and they can attract a buyer\u2019s attention. That\u2019s quite an impressive resume <\/span><i><span style=\"font-weight: 400;\">for a simple folded piece of cardboard<\/span><\/i><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Now, let\u2019s dig deep into the world of carton boxes and see what they can do for you.<\/span><\/p>\r\n<h2><strong>Carton Boxes Defined<\/strong><br \/>\r\n<img class=\"aligncenter size-full wp-image-1820\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-boxes.png\" alt=\"carton boxes\" \/><\/h2>\r\n<p><span style=\"font-weight: 400;\">Is a carton, a box? Most definitely. But a box isn\u2019t necessarily a carton.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">We know, it\u2019s confusing.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Definitions of cartons vary, but rigid boxes or heavy-duty corrugated boxes generally aren\u2019t considered cartons. And boxes made of materials, such as wood, aren\u2019t usually referred to as cartons in the industry.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">To add to the confusion, cartons also go by various names. Sometimes carton boxes are called paperboard boxes, chipboard boxes, or folding carton boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">But whatever you call them, you\u2019re bound to find them in your pantry, your bathroom, and all over your house.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">There are many different definitions of cartons floating around, but one most can agree on is this:\u00a0<\/span><\/p>\r\n<div class=\"bp-question-answer\">\r\n<h2><strong>What are Carton Boxes?<\/strong><\/h2>\r\n<p><b>A carton is a folding box<\/b><span style=\"font-weight: 400;\"> that\u2019s typically made from paperboard. To form a carton, the paperboard goes through a cutting, folding, lamination, and <\/span><b>printing process<\/b><span style=\"font-weight: 400;\"> before it\u2019s sent flat to whoever is going to fill the cartons with products.<\/span><\/p>\r\n<\/div>\r\n<h2><b>A Brief History of Carton Packaging Boxes<\/b><\/h2>\r\n<p><img class=\"aligncenter size-full wp-image-1822\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-packaging-boxes-history.jpg\" alt=\"carton packaging boxes history\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">It\u2019s hard to remember a time when grocery store or big box store shelves weren\u2019t crowded with row upon row of colorful carton boxes \u2013 all vying for our attention.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The first carton boxes looked a little different than what we have today.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Charles Henry Foyle is credited with inventing carton boxes back in the 1840s. He used a piece of paper that was cut in such a way it could be folded to form a box.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Initially, these boxes were held together by strings and tacks. As you can imagine, it was a very laborious process to make them, not to mention expensive. That\u2019s why, in the old days, cartons were reserved for special luxury items, such as jewelry.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This all changed when in 1879, Robert Gair accidentally discovered that his printing press could be used to <\/span><b>mass-produce carton boxes<\/b><span style=\"font-weight: 400;\">. From then on, the carton box industry began to take off and has never looked back.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">With mass production, even simple everyday items could be packaged in cartons. This served a practical purpose \u2013 the <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\"> protected the items and gave them a longer shelf life. Cartons also provided a whole new way for companies to place their branding front and center.\u00a0<\/span><\/p>\r\n<h2><b>Benefits of Carton Boxes for Packaging<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">If you\u2019re looking for a practical, beautiful, environmentally-friendly box to hold your goods, then carton boxes are the way to go.\u00a0<\/span><\/p>\r\n<h3><b>The Practical Side of Carton Packaging Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">First and foremost, the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-custom-packaging\/\"><span style=\"font-weight: 400;\">custom packaging<\/span><\/a><span style=\"font-weight: 400;\"> needs to be functional. Let\u2019s take a look at some of the practical benefits of carton boxes:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They make efficient use of space. They\u2019re lightweight and, because they fold flat, they can be easily stacked. This saves space in the warehouse.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They offer ease of use. Folding designs make it easy to open and reclose packets.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re suitable for automatic packaging. This makes it easy to fill and seal with automated machinery.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re inexpensive. It\u2019s not just the physical materials that are cost-effective.\u00a0 Since cartons are lightweight and fold flat, they <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/save-shipping-costs\/\"><span style=\"font-weight: 400;\">save on shipping costs<\/span><\/a><span style=\"font-weight: 400;\">. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They offer tons of flexibility. Cartons can store all sorts of shapes, even liquids.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re strong and durable, so cartons keep products safe. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They can deter crime. Some companies are incorporating anti-theft and anti-counterfeit measures into their <\/span><b>custom carton boxes.<\/b><span style=\"font-weight: 400;\"> Grand View Research found that <\/span><a href=\"https:\/\/www.grandviewresearch.com\/press-release\/global-folding-carton-packaging-market\/\"><span style=\"font-weight: 400;\">companies are increasingly using RFID<\/span><\/a><span style=\"font-weight: 400;\"> (radio frequency identification) and embedded barcodes in cartons as a way to deter counterfeiters.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><span style=\"font-weight: 400;\">[refine-products type=slider-product ids=\"642,69,1162,78,1190,58,63,339,42,67,84,1190,80,1419,989,3354,91,64,3353\"]<\/span><\/p>\r\n<h3><b>Folding Carton Boxes are Easily Customizable<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1827\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/folding-carton-design-example.png\" alt=\"folding carton design example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Carton boxes are indeed functional, but don\u2019t confuse that with being boring and simply utilitarian.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can infuse your <\/span><b>carton packaging boxes<\/b><span style=\"font-weight: 400;\"> with whatever personality you like and let your creativity shine. With an eye-catching carton design, you can set the <a href=\"https:\/\/refinepackaging.com\/custom-retail-packaging-boxes\/\">retail boxes<\/a> for your company apart from the competition.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">A carton box is often your customer\u2019s first impression of your brand. And we all know how important that is. Some research even suggests that <\/span><a href=\"https:\/\/www.wordstream.com\/blog\/ws\/2015\/11\/18\/life-changing-marketing-stats\"><span style=\"font-weight: 400;\">people form first impressions in about 17 milliseconds<\/span><\/a><span style=\"font-weight: 400;\">. Now that\u2019s fast.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Lucky for you, cartons are conducive to beautiful <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">packaging design<\/span><\/a><span style=\"font-weight: 400;\">. Carton boxes were made to embrace the wow factor. Paperboard surfaces are printer friendly so it\u2019s easy to incorporate eye-catching, colorful designs. You have many options with high-resolution graphics and can incorporate two-sided prints onto the cardboard carton boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can let your creativity run wild \u2013 or you can hire a designer at just about any price point to get you started.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Check out sites like <\/span><a href=\"https:\/\/www.behance.net\/\"><span style=\"font-weight: 400;\">Behance<\/span><\/a><span style=\"font-weight: 400;\"> or <\/span><a href=\"https:\/\/99designs.com\/\"><span style=\"font-weight: 400;\">99designs<\/span><\/a><span style=\"font-weight: 400;\"> that showcase designer\u2019s portfolios. A quality designer can create a carton mockup that will help you find the right <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-sizes-how-to-measure-a-box\/\"><span style=\"font-weight: 400;\">box size<\/span><\/a><span style=\"font-weight: 400;\">, shape, and colors to beautifully showcase your product.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">There\u2019s also the more practical side to the easy printability of cartons.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can include product information right on the box. This is a major plus for <\/span><a href=\"https:\/\/refinepackaging.com\/custom-food-packaging-boxes\/\"><span style=\"font-weight: 400;\">food packaging<\/span><\/a><span style=\"font-weight: 400;\">, where detailed nutritional information can be printed right on the box.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Ever been in the grocery aisle trying to decide between two competing kinds of cereal?\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">We all know to flip to the side panel and boom. There\u2019s all of the information we need to decide which one to grab.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The versatility of <\/span><b>carton box design<\/b><span style=\"font-weight: 400;\"> is not just limited to graphic images. Cartons can easily be made into different shapes and sizes. You\u2019re not limited to a predictable cube shape.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can also add other marketing options, such as cut-outs, that add interest and offer a sneak peek of the product.<\/span><\/p>\r\n<h3><b>The Environmental Benefit of Paperboard Cartons<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1825\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/environmental-benefits-carton-boxes-recycling.jpg\" alt=\"environmental benefits carton boxes recycling\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Nowadays, a company that doesn\u2019t take environmental concerns seriously, does so at their own peril.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">As consumers are becoming all-too-aware of the damage we\u2019re doing to the environment, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/eco-friendly-packaging\/\"><span style=\"font-weight: 400;\">eco-friendly packaging<\/span><\/a><span style=\"font-weight: 400;\"> is quickly becoming a must have component for brands.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Consider that <\/span><span style=\"font-weight: 400;\">in 2015, global plastic waste volume <\/span><a href=\"https:\/\/www.statista.com\/statistics\/1019774\/plastic-waste-volume-globally\/#statisticContainer\"><span style=\"font-weight: 400;\">reached nearly 6.3 billion metric tons<\/span><\/a><span style=\"font-weight: 400;\">. This figure is predicted to increase to 12 billion metric tons by 2050.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">No wonder single-use plastic containers have fallen out of favor, and are even banned in many instances. Even China, which is one of the world\u2019s largest consumers of plastic, has said it will ban <\/span><span style=\"font-weight: 400;\">non-degradable bags in major cities <\/span><a href=\"https:\/\/www.bbc.com\/news\/world-asia-china-51171491\/\"><span style=\"font-weight: 400;\">by the end of 2020<\/span><\/a><span style=\"font-weight: 400;\"> and in all cities and towns by 2022<\/span><span style=\"font-weight: 400;\">.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">As a result of the world\u2019s waning appetite for plastic, companies are increasingly turning to the old standby \u2013 <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\">. Let\u2019s look at some of the environmental benefits that carton boxes offer:\u00a0<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Paperboard can be easily recycled. It\u2019s non-toxic and can be reused. Carton boxes are also easy to break down for recycling, and consumers are more likely to make the effort to recycle. According to the EPA, <\/span><span style=\"font-weight: 400;\">around <\/span><a href=\"https:\/\/www.epa.gov\/facts-and-figures-about-materials-waste-and-recycling\/paper-and-paperboard-material-specific-data#:~:text=Approximately%2044.2%20million%20tons%20of,to%20other%20materials%20in%20MSW.\"><span style=\"font-weight: 400;\">44.2 million tons<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> of paper and paperboard were recycled in 2017 for a recycling rate of 65.9 percent.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Many carton manufacturers follow <\/span><a href=\"https:\/\/www.forests.org\/\"><span style=\"font-weight: 400;\">SFI<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/us.fsc.org\/en-us\"><span style=\"font-weight: 400;\">FSC<\/span><\/a><span style=\"font-weight: 400;\"> certifications, which promote forest sustainability. <\/span><b>Carton manufacturers<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> are required to do their part, such as planting trees to replace the ones they\u2019ve cut down.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Many manufacturers of custom carton boxes are also making use of recycled paper pulp and non-wood pulp. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Carton boxes are usually shipped flat, which cuts down on the amount of fuel needed to get these boxes to their destination.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h2><b>Drawbacks of Carton Boxes for Packaging<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Of course, nothing\u2019s perfect. Sometimes a carton box can\u2019t fulfill all of your packaging needs and you\u2019ll have to look at other options.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Perhaps the biggest drawback of carton boxes is that <\/span><i><span style=\"font-weight: 400;\">they are not designed for shipping<\/span><\/i><span style=\"font-weight: 400;\">. Sometimes, <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\"> works well with your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/shipping-and-fulfillment\/\"><span style=\"font-weight: 400;\">shipping and fulfillment needs<\/span><\/a><span style=\"font-weight: 400;\">, but note that cartons are not intended to be standalone or robust outer packaging.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Carton boxes are meant to be light-weight and easily stored. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they\u2019re only meant to hold a few pounds at most.<\/span><\/p>\r\n<p><b>Folded cartons<\/b><span style=\"font-weight: 400;\"> are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. Cartons are generally meant for retail display applications \u2013 not to rattle around in the back of a delivery truck.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Most companies can\u2019t rely solely on carton boxes for their goods. The carton packaging boxes may house the individual products, but to get from the manufacturer to store shelves, a supplier will need to opt for something a little stronger for transport.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This is where corrugated boxes \u2013 which are much stronger \u2013 are a good option. Rigid boxes, which don\u2019t fold or collapse, are also typically sturdier and can be used for certain applications when a carton box just won\u2019t cut it.\u00a0<\/span><\/p>\r\n<h2><b>Common Folding Carton Box Styles Explained<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">After you\u2019ve decided that you want to use carton boxes for your products, now comes the tricky part. It\u2019s time to make some decisions.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">First, you need to determine which style will work best for your unique product. The options are almost limitless. There are so many different styles and sizes to consider, so your decision might feel daunting. You can truly go wild with your choices. And this is before you even think about the fun stuff like colors and fonts.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Don\u2019t worry. With a better understanding of what\u2019s out there, you can find the right carton style for your product.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Without further ado, let\u2019s breakdown some of the <\/span><b>most common styles of folding carton boxes<\/b><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<h3><b>Most Common Styles of Folding Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Tuck top boxes are one of the most popular <\/span><b>folding carton box<\/b><span style=\"font-weight: 400;\"> options. Here are some of the <\/span><b>most common tuck top boxes<\/b><span style=\"font-weight: 400;\"> you\u2019ll find on the market:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Reverse tuck end (RTE) boxes<\/b><span style=\"font-weight: 400;\"> have the closing panels (sometimes called tuck flaps) on opposite sides. One closing panel is on the front of the box, the other on the back. These <\/span><i><span style=\"font-weight: 400;\">customizable carton boxes<\/span><\/i><span style=\"font-weight: 400;\"> are easy to assemble, store flat, and are cost-effective. Reverse tuck end boxes typically use a slit-lock tab to close the ends. They\u2019re great for light-weight items, but can\u2019t handle anything too heavy.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Straight tuck end (STE) boxes<\/b> <span style=\"font-weight: 400;\">are similar to reverse tuck end boxes, except the <\/span><i><span style=\"font-weight: 400;\">tuck flaps are on the same side<\/span><\/i><span style=\"font-weight: 400;\">. This gives the box a cleaner look since you don\u2019t see the raw edges. These <\/span><b>customizable folded carton boxes<\/b><span style=\"font-weight: 400;\"> are easy to assemble, store flat, and are great for light-weight items. They also typically use a slit-lock for secure closing. Straight tuck end boxes are usually a bit more expensive than the reverse tuck end boxes, since you get fewer boxes per paperboard sheet. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Lock bottom boxes (sometimes called 1-2-3 bottom boxes)<\/b><span style=\"font-weight: 400;\"> are meant for heavier items. They usually have a tuck top closure. As with the above-mentioned styles, these box cartons also store flat. Lock bottom boxes stack well and look better on the shelf since they have a flat bottom.\u00a0 A lot of food items come in these types of box cartons. One drawback is they\u2019re typically more expensive than some of the other carton box options.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Crash bottom boxes (sometimes called auto-lock bottom boxes)<\/b><span style=\"font-weight: 400;\"> are pre-glued on the bottom for extra strength. They have a bottom that goes into place automatically. Auto-lock bottom boxes also store flat and can be assembled and loaded quickly. Crash bottom boxes are usually more expensive, since the <\/span><a href=\"https:\/\/refinepackaging.com\/\"><span style=\"font-weight: 400;\">carton box manufacturer<\/span><\/a><span style=\"font-weight: 400;\"> has to take the extra step to glue the bottom.\u00a0\u00a0<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Top tuck boxes\u00a0<\/b><span style=\"font-weight: 400;\">are what you might think of as a cake box, but they\u2019re not just for pastries. These boxes offer a creative way to display other light-weight items, such as clothing or multiple small items. You can even add a little window to your top tuck boxes, so your customers can get a peek at what\u2019s inside (see window patching below). <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Five-panel hanger tab boxes<\/b><span style=\"font-weight: 400;\"> are like the reverse tuck end boxes, except they have a longer hanger panel that extends from the back panel. These offer a simple solution to display lightweight products in a retail setting. These <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/custom-boxes\/\"><span style=\"font-weight: 400;\">custom boxes<\/span><\/a><span style=\"font-weight: 400;\"> can be easily modified to include cut-outs, to give customers a better idea of your product. If you visit a pharmacy, you\u2019ll see all kinds of products that utilize five-panel hanger tab boxes \u2013 everything from cosmetics to crayons (as shown in the following image).\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><img class=\"aligncenter size-full wp-image-1826\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/five-panel-hanger-tab-boxes-example-crayons.jpg\" alt=\"five-panel hanger tab boxes example crayons\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Your head might be spinning, but hang in there. Let\u2019s switch gears and look at a handful of common features you may want to add to your <\/span><b>folding carton box<\/b><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Adding Inserts:<\/b><span style=\"font-weight: 400;\"> An insert is a piece of paperboard that is folded, or sometimes glued, to fit in your box to secure loose items. This is a useful feature if you have fragile items or multiple items that you want to prevent from crashing around in the carton. <\/span><b>Custom inserts<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> can work with any folded carton type and are easily customizable to fit whatever random-shaped article you\u2019d like to secure.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Custom Cutouts: <\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">This is when you cut out part of the paperboard to show what\u2019s inside. Custom cutouts can be made in any shape, so it can reflect your brand.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Window Patching:<\/b><span style=\"font-weight: 400;\">\u00a0 If you want to go one step further than a simple cutout, you could try window patching. Window patching is a thin plastic film that\u2019s attached to the die-cut window (you\u2019ll see this as part of your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-a-dieline\/\"><span style=\"font-weight: 400;\">dieline<\/span><\/a><span style=\"font-weight: 400;\"> as well). These windows are usually reserved for higher-end products and are often used to showcase <\/span><a href=\"https:\/\/refinepackaging.com\/custom-food-packaging-boxes\/\"><span style=\"font-weight: 400;\">food and beverage items<\/span><\/a><span style=\"font-weight: 400;\">, so customers can get a glimpse of the quality inside.<br \/>\r\n<\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\">Of course, one drawback with window patching is it uses plastic, which isn\u2019t as <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/eco-friendly-packaging\/\"><span style=\"font-weight: 400;\">environmentally friendly<\/span><\/a><span style=\"font-weight: 400;\"> as paper products and may turn off some customers.\u00a0 That\u2019s why it\u2019s so important that you know your customers and you make sure your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/retail-packaging\/\"><span style=\"font-weight: 400;\">retail packaging<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> reflects your brand.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Thumb Tabs:<\/b><span style=\"font-weight: 400;\"> Thumb tabs are those little circular cutouts made in the main panel of the carton packaging to make the box easier to open.\u00a0\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h2><b>Practical Design Considerations for Carton Packaging Boxes<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">When you think of packaging design, your mind probably jumps to the fun stuff.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">What colors should I use? Where should I put my logo? But first, there are a few practical aspects of design you need to consider. Some of the most important elements to consider are your material selection, paperboard thickness and cost considerations. Let\u2019s jump in.<\/span><\/p>\r\n<h3><b>Selecting Materials for Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Before speaking with you <\/span><a href=\"https:\/\/refinepackaging.com\/\"><span style=\"font-weight: 400;\">carton manufacturer<\/span><\/a><span style=\"font-weight: 400;\">, one of the first decisions you\u2019ll need to make when designing your carton boxes, is what material do you want to use.\u00a0<\/span><\/p>\r\n<p><b>Here are a few of the most common materials used for carton boxes:<\/b><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Solid-Bleached Sulphate (SBS)<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">:\u00a0 SBS is made from bleached chemical pulp.\u00a0 It\u2019s a medium density board that\u2019s coated on the top surface and sometimes on the reverse side as well. It\u2019s white both inside and out, so it has excellent printing qualities. High-end graphics will look crisp on this material.<\/span><\/span><span style=\"font-size: 1rem;\">SBS is also hygienic, doesn\u2019t impart any smell or taste, and is approved for food contact. That\u2019s why SBS is a popular choice for goods, such as chocolates, cigarettes, and perfumes. A bonus is it\u2019s recyclable and relatively inexpensive.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Clay Coated News Back (CCNB)<\/b><span style=\"font-weight: 400;\">: CCNB is a recycled board that\u2019s made out of a blend of recycled newsprint, old corrugated containers, and mixed secondary paper. It\u2019s less rigid than the SBS board. It has a glossy coated surface on one side and is grey\/brown on the other.\u00a0 <\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\">CCNB is cheaper than SBS, but it has some disadvantages. Since it\u2019s not a pure white color like the SBS board, it\u2019s not as effective for printing and you\u2019ll have to compromise a bit on the graphics quality. When it comes to colors, remember to discuss the differences between <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/rgb-cmyk-color-printing\/\"><span style=\"font-weight: 400;\">RGB and CMYK<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-pms-color-pantone-matching-system\/\"><span style=\"font-weight: 400;\">Pantone colors<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> with your manufacturer.<\/span><\/span><span style=\"font-weight: 400;\">CCNB also absorbs water, which means it needs to be kept dry. But if you\u2019re looking to make low-cost <\/span><b style=\"font-size: 1rem;\">folded cartons<\/b><span style=\"font-weight: 400;\"> where recycled content is preferred, then CCNB may be the option for you.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Natural Kraft or Coated Unbleached Kraft (SUS or CUK)<\/b><span style=\"font-weight: 400;\">: This is made from 100% recyclable materials. CUK is coated with a polyethylene resin, which is safe for food. <a href=\"https:\/\/refinepackaging.com\/blog\/what-is-kraft-paper\/\">Kraft paper<\/a> is also strong, durable, and resistant to tearing, which makes it a good fit for items like heavy beverages.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h3><b>Paperboard Thickness for Folding Cartons<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Next up, you need to consider the board thickness (the caliper).\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Paperboard comes in many different calipers, so you\u2019ll have to make some decisions about what thickness is best for your product.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It needs to be able to hold the weight of your product, but you also want to consider the assembly process as well. You don\u2019t want to waste money and efficiency on an overly-thick board.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">To give you an idea of the thickness of a standard paperboard box, such as a cereal box or a mac and cheese box, those generally fall in the <\/span><a href=\"https:\/\/www.assemblies.com\/necessity-innovative-folding-carton-design\/\"><span style=\"font-weight: 400;\">.016 or .018 caliper range<\/span><\/a><span style=\"font-weight: 400;\">. A counter display may use a more robust .024 point thick board.\u00a0\u00a0<\/span><\/p>\r\n<h3><b>Cost Considerations for Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Of course, you don\u2019t want to neglect the bottom line when designing your <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\">.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Most of the time, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/how-much-do-custom-boxes-cost\/\"><span style=\"font-weight: 400;\">custom boxes cost less than you probably think<\/span><\/a><span style=\"font-weight: 400;\">. But that\u2019s not always the case. You\u2019ll want to weigh the cost of the materials and manufacturing efficiency. And sometimes, it pays to spend a little more.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Consider whether you want to use <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-offset-printing\/\"><span style=\"font-weight: 400;\">offset printing<\/span><\/a><span style=\"font-weight: 400;\"> or digital printing. Offset printing is often considered the go-to choice for <\/span><b>bulk and wholesale custom packaging<\/b><span style=\"font-weight: 400;\">, but it\u2019s not right for every company\u2019s needs.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Your choice might be slightly more expensive, but if it\u2019s in your budget, it may be worth the splurge. It gives a higher-end look since you have more options with graphics and colors.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Another thing to keep in mind is to take into account the scalability of any options you choose. The printing process is usually cheaper the more you order, so you may want to place a larger order all at once, rather than several smaller orders.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Also, remember that old adage, time is money. You\u2019ll want your cartons to be easy to fill with your product. An overly-intricate carton may look cool, but if it\u2019s difficult to get your product in there, it\u2019s probably not worth it.<\/span><\/p>\r\n<h2><b>Carton Box Design: Make Your Packaging Beautiful<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Now for the fun stuff. Making your <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> beautiful and getting them noticed on a crowded shelf.\u00a0<\/span><\/p>\r\n<h3><b>Matte or Gloss Lamination: The Finishing Touch<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">One important aesthetic decision you need to make about your carton box is what kind of finish do you want. This is the lamination process, which is a protective layer that gives your box that finished look. You can choose between a <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/matte-vs-gloss-lamination\/\"><span style=\"font-weight: 400;\">matte or gloss lamination<\/span><\/a><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">A <\/span><b>matte finish<\/b><span style=\"font-weight: 400;\"> doesn\u2019t reflect light, so it doesn\u2019t have a sheen. It\u2019s somewhat understated, but can give a sophisticated look. Scratches are less noticeable with a matte finish.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">With a <\/span><b>gloss finish<\/b><span style=\"font-weight: 400;\">, light bounces off the surface, so it looks shiny. It\u2019s more \u201cin your face\u201d than its more subdued counterpart. Gloss finishes are good at resisting dust and fingerprints.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><span style=\"font-weight: 400;\">Either finish can look great and both have their pros and cons. It all depends on what message you want your <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> to convey.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Learn more about finishing options to make your product packaging stand out. Read up about <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-uv-coating\/\"><span style=\"font-weight: 400;\">UV coating<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/soft-touch-coating-vs-soft-touch-lamination\/\"><span style=\"font-weight: 400;\">soft touch coating and lamination<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-spot-uv\/\"><span style=\"font-weight: 400;\">spot UV<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/embossing-vs-debossing\/\"><span style=\"font-weight: 400;\">embossing vs debossing<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-aqueous-coating\/\"><span style=\"font-weight: 400;\">aqueous coating<\/span><\/a><span style=\"font-weight: 400;\"> for a quick primer.<\/span><\/p>\r\n<h3><b>Branding: Printing Your Logo on Custom Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">There are so many design elements that you can incorporate into a carton box, but the important thing is to not overdo it.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It\u2019s fine to use bold colors or some crazy fonts, but you don\u2019t want to overload your customer\u2019s senses. Sometimes it\u2019s a fine balance between capturing a customer\u2019s attention and turning them off with too much noise.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Also, remember that your <\/span><i><span style=\"font-weight: 400;\">custom packaging is an extension of your brand<\/span><\/i><span style=\"font-weight: 400;\"> and needs to reflect your company\u2019s values.\u00a0 It\u2019s important to keep your branding consistent over all of your platforms \u2013 whether it\u2019s your website or the packaging boxes that store your goods.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Here are some common branding elements you might want to include on your carton packaging boxes:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Your logo. <\/b><span style=\"font-weight: 400;\">You\u2019ve no doubt put a lot of thought into that baby and it should have pride of place. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Your colors. <\/b><span style=\"font-weight: 400;\">Even if your company doesn\u2019t have a set color scheme, you should put some thought into what colors you want for the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-design\/\"><span style=\"font-weight: 400;\">box design<\/span><\/a><span style=\"font-weight: 400;\"> of your carton. Are you going for an earthy feel? Then go with muted, natural colors. Looking to convey some fun? Then go bold. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Use materials that reflect your company\u2019s values.<\/b><span style=\"font-weight: 400;\"> If the environment is important to you \u2013 make sure your cartons reflect that.\u00a0 <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Typography. <\/b><span style=\"font-weight: 400;\">Use a font that stays consistent with your brand identity. Don\u2019t use a boring, staid font if you\u2019re looking to project whimsy. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Shapes.<\/b><span style=\"font-weight: 400;\"> With cartons, you\u2019re not limited to cubes. Look at Toblerone, the classic Swiss chocolatier. Chances are that you\u2019d recognize the iconic chocolate bar just by the shape of the box.\u00a0\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><img class=\"aligncenter size-full wp-image-1824\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/custom-carton-boxes-shapes.jpg\" alt=\"custom carton boxes shapes\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Read more about how to nail <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">packaging design<\/span><\/a><span style=\"font-weight: 400;\"> with our guides on <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/ecommerce-packaging\/\"><span style=\"font-weight: 400;\">ecommerce packaging<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/cosmetic-packaging-design\/\"><span style=\"font-weight: 400;\">cosmetic packaging design<\/span><\/a><span style=\"font-weight: 400;\"> and the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/unboxing-experience\/\"><span style=\"font-weight: 400;\">unboxing experience<\/span><\/a><span style=\"font-weight: 400;\"> to help get those creative juices flowing.<\/span><\/p>\r\n<h2><b>Carton Design Inspiration and Examples<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Carton boxes come in all shapes, sizes, and colors.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The choices can feel overwhelming. That\u2019s why it\u2019s sometimes useful to look at what other brands are doing. You don\u2019t want to copy, just pull a little inspiration.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Here are some examples of companies that are using <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> to effectively reflect their brands.\u00a0<\/span><\/p>\r\n<h3><b>Burlington Socks<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1819\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/burlington-carton-boxes-inspiration-example.jpg\" alt=\"burlington carton boxes inspiration example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Who said that socks have to be boring?<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This fun carton design for Burlington socks adds a clever twist to a globally known product.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Rather than using a usual cube shape for their sock boxes, they went with an unexpected sandwich box. The fun colors and bold font also give the carton packaging boxes a playful edge.\u00a0<\/span><\/p>\r\n<h3><b>Sojos<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1821\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-packaging-boxes-colors-window-hanger-tab.png\" alt=\"carton packaging boxes colors window hanger tab\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Sojos makes naturally nutritious raw pet food and gourmet treats.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">They incorporated many of the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">product packaging design<\/span><\/a><span style=\"font-weight: 400;\"> elements we touched on earlier in their dog treat boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Sojos uses bold colors, has a window to offer a look at what\u2019s inside, and even have a handle that can double as a hanger tab.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It may only contain dog treats, but this box just exudes quality and fun.\u00a0<\/span><\/p>\r\n<h3><b>Crabtree and Evelyn<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1823\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/crabtree-and-evelyn-folding-carton-boxes.jpg\" alt=\"crabtree and evelyn folding carton boxes\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">A carton box doesn\u2019t need to be a crazy shape to command attention.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Crabtree and Evelyn used an understated, yet eye-catching <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-design\/\"><span style=\"font-weight: 400;\">box design<\/span><\/a><span style=\"font-weight: 400;\"> for their volcanic ash face mask.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The carton matches the container inside. The sophisticated black background with white lettering and a simple gold image shows you don\u2019t need to overdo the colors and graphics to make it stand out.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The box radiates a sense of adventure, which is true to the company\u2019s self-proclaimed vibe.<\/span><\/p>\r\n<h3><b>Beso Del Sol<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1818\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/beso-del-sol-carton-boxes-packaging-inspiration.png\" alt=\"beso del sol carton boxes packaging inspiration\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Unlike a corrugated box, cartons aren\u2019t limited to only containing solids.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Beso Del Sol\u2019s fun, sangria-filled, cartons quite literally look like a party in a box.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">When it comes to <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\">, your imagination truly is the limit.<\/span><\/p>\r\n<h3><b>Lego<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1828\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/lego-carton-packaging-boxes-example.jpg\" alt=\"lego carton packaging boxes example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">The classic blue Lego boxes may not be described as beautiful by many adults, but no matter what kind of carton you need, <\/span><i><span style=\"font-weight: 400;\">always remember your target audience<\/span><\/i><span style=\"font-weight: 400;\">.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Lego plasters colorful, detailed pictures of their toys right on the box. They fill the front, back, and sides of the box with pictures of what\u2019s included with the set. Kids want to see what\u2019s inside.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The larger carton boxes use close tabs so the toy can be stored back in the box when it\u2019s broken down.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Some Lego boxes have even become collectibles in their own right.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Don\u2019t believe us? Try searching \u201cempty Lego box\u201d on eBay.\u00a0\u00a0<\/span><\/p>\r\n<h2><b>Get Started with Custom Carton Boxes<\/b><\/h2>\r\n<p><b>There\u2019s a reason why carton boxes are so ubiquitous.\u00a0<\/b><\/p>\r\n<p><span style=\"font-weight: 400;\">And it\u2019s understandable to have more questions than answers at this point. If you need help navigating through the carton boxes process, we\u2019d be happy to speak with you.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/refinepackaging.com\">Refine Packaging<\/a> has years of packaging expertise working with small businesses and Fortune 500 companies alike. <\/span><a href=\"https:\/\/refinepackaging.com\/get-free-quote\/\"><span style=\"font-weight: 400;\">Contact us today for a free quote<\/span><\/a><span style=\"font-weight: 400;\"> on your custom packaging project. We\u2019ll connect you with a live customer support representative who is able to answer any questions you might have.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Our team of designers are ready to help bring your artistic vision to life, who work hand in hand with our printing professionals that are ready to make your carton boxes truly shine.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\"><strong>Carton packaging boxes<\/strong> walk that delicate line of being both practical and potentially beautiful.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Cartons are affordable, come in all shapes and sizes, can hold all kinds of goods (including liquids), are kind to the environment, and are a wonderful asset to your marketing arsenal.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">So, what are you waiting for?\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Start planning how <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\"> can help store and sell your products. There are so many carton options out there. You can come up with the right carton design to showcase your products at nearly any price point.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Peruse store shelves for inspiration, choose what materials will work for your product, decide on the shape and size you need, figure out the logistics, and then pick out what finish and graphics you want.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can be as fancy as you want (or can afford). And don\u2019t forget to have some fun.<\/span><\/p>","post_title":"The Ultimate Guide to Carton Boxes: Carton Packaging 101","post_excerpt":"","post_status":"publish","comment_status":"open","ping_status":"open","post_password":"","post_name":"carton-boxes","to_ping":"","pinged":"\nhttps:\/\/refinepackaging.com\/blog\/box-design\/","post_modified":"2024-11-14 08:12:41","post_modified_gmt":"2024-11-14 13:12:41","post_content_filtered":"","post_parent":0,"guid":"https:\/\/refinepackaging.com\/?p=1830","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"0","filter":"raw"}}; /* ]]> */ </script> <script data-minify="1" type="text/javascript" src="https://rpack.b-cdn.net/wp-content/cache/min/1/wp-content/themes/refine/assets/js/main.js?ver=1721116411" id="main-js"></script> <script type="text/javascript" id="get-quote-js-extra"> /* <![CDATA[ */ var refine_ajax_object = {"ajax_url":"https:\/\/refinepackaging.com\/wp-admin\/admin-ajax.php","current_obj":{"ID":1830,"post_author":"1","post_date":"2020-11-10 14:26:13","post_date_gmt":"2020-11-10 14:26:13","post_content":"<p><span style=\"font-weight: 400;\">Glance in any pantry, peek into any fridge, look into the far reaches of a closet.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Guess what you\u2019re more than likely to find?\u00a0\u00a0<\/span><\/p>\r\n<p><b>Carton boxes.\u00a0\u00a0<\/b><\/p>\r\n<p><span style=\"font-weight: 400;\">That\u2019s right. The not-so-humble carton box is everywhere.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Cartons house our milk, our cereals, our cosmetics, our kids\u2019 toys, our electronic items \u2013 and so many of the other everyday necessities that constantly arrive in our homes.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">They\u2019ve been around for eons and show no signs of disappearing.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">In fact, demand for cartons is on the upswing. According to Grand View Research, the <\/span><b>folding carton packaging<\/b><span style=\"font-weight: 400;\"> market size is <\/span><a href=\"https:\/\/www.grandviewresearch.com\/press-release\/global-folding-carton-packaging-market\/\"><span style=\"font-weight: 400;\">predicted to be $171.35 billion by 2025<\/span><\/a><span style=\"font-weight: 400;\">. And not all of this growth is coming from the US. Thanks to a growing middle class, the Asia Pacific folding carton packaging market is expected to reach nearly $80 billion by 2025.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">More and more companies are realizing that the functionality, affordability, and aesthetics of carton boxes are hard to beat.\u00a0<\/span><\/p>\r\n<p><b>Carton boxes<\/b><span style=\"font-weight: 400;\"> protect the goods inside, are easy to open and use, are cost-effective, and they can attract a buyer\u2019s attention. That\u2019s quite an impressive resume <\/span><i><span style=\"font-weight: 400;\">for a simple folded piece of cardboard<\/span><\/i><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Now, let\u2019s dig deep into the world of carton boxes and see what they can do for you.<\/span><\/p>\r\n<h2><strong>Carton Boxes Defined<\/strong><br \/>\r\n<img class=\"aligncenter size-full wp-image-1820\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-boxes.png\" alt=\"carton boxes\" \/><\/h2>\r\n<p><span style=\"font-weight: 400;\">Is a carton, a box? Most definitely. But a box isn\u2019t necessarily a carton.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">We know, it\u2019s confusing.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Definitions of cartons vary, but rigid boxes or heavy-duty corrugated boxes generally aren\u2019t considered cartons. And boxes made of materials, such as wood, aren\u2019t usually referred to as cartons in the industry.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">To add to the confusion, cartons also go by various names. Sometimes carton boxes are called paperboard boxes, chipboard boxes, or folding carton boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">But whatever you call them, you\u2019re bound to find them in your pantry, your bathroom, and all over your house.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">There are many different definitions of cartons floating around, but one most can agree on is this:\u00a0<\/span><\/p>\r\n<div class=\"bp-question-answer\">\r\n<h2><strong>What are Carton Boxes?<\/strong><\/h2>\r\n<p><b>A carton is a folding box<\/b><span style=\"font-weight: 400;\"> that\u2019s typically made from paperboard. To form a carton, the paperboard goes through a cutting, folding, lamination, and <\/span><b>printing process<\/b><span style=\"font-weight: 400;\"> before it\u2019s sent flat to whoever is going to fill the cartons with products.<\/span><\/p>\r\n<\/div>\r\n<h2><b>A Brief History of Carton Packaging Boxes<\/b><\/h2>\r\n<p><img class=\"aligncenter size-full wp-image-1822\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-packaging-boxes-history.jpg\" alt=\"carton packaging boxes history\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">It\u2019s hard to remember a time when grocery store or big box store shelves weren\u2019t crowded with row upon row of colorful carton boxes \u2013 all vying for our attention.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The first carton boxes looked a little different than what we have today.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Charles Henry Foyle is credited with inventing carton boxes back in the 1840s. He used a piece of paper that was cut in such a way it could be folded to form a box.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Initially, these boxes were held together by strings and tacks. As you can imagine, it was a very laborious process to make them, not to mention expensive. That\u2019s why, in the old days, cartons were reserved for special luxury items, such as jewelry.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This all changed when in 1879, Robert Gair accidentally discovered that his printing press could be used to <\/span><b>mass-produce carton boxes<\/b><span style=\"font-weight: 400;\">. From then on, the carton box industry began to take off and has never looked back.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">With mass production, even simple everyday items could be packaged in cartons. This served a practical purpose \u2013 the <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\"> protected the items and gave them a longer shelf life. Cartons also provided a whole new way for companies to place their branding front and center.\u00a0<\/span><\/p>\r\n<h2><b>Benefits of Carton Boxes for Packaging<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">If you\u2019re looking for a practical, beautiful, environmentally-friendly box to hold your goods, then carton boxes are the way to go.\u00a0<\/span><\/p>\r\n<h3><b>The Practical Side of Carton Packaging Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">First and foremost, the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-custom-packaging\/\"><span style=\"font-weight: 400;\">custom packaging<\/span><\/a><span style=\"font-weight: 400;\"> needs to be functional. Let\u2019s take a look at some of the practical benefits of carton boxes:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They make efficient use of space. They\u2019re lightweight and, because they fold flat, they can be easily stacked. This saves space in the warehouse.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They offer ease of use. Folding designs make it easy to open and reclose packets.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re suitable for automatic packaging. This makes it easy to fill and seal with automated machinery.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re inexpensive. It\u2019s not just the physical materials that are cost-effective.\u00a0 Since cartons are lightweight and fold flat, they <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/save-shipping-costs\/\"><span style=\"font-weight: 400;\">save on shipping costs<\/span><\/a><span style=\"font-weight: 400;\">. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They offer tons of flexibility. Cartons can store all sorts of shapes, even liquids.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They\u2019re strong and durable, so cartons keep products safe. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They can deter crime. Some companies are incorporating anti-theft and anti-counterfeit measures into their <\/span><b>custom carton boxes.<\/b><span style=\"font-weight: 400;\"> Grand View Research found that <\/span><a href=\"https:\/\/www.grandviewresearch.com\/press-release\/global-folding-carton-packaging-market\/\"><span style=\"font-weight: 400;\">companies are increasingly using RFID<\/span><\/a><span style=\"font-weight: 400;\"> (radio frequency identification) and embedded barcodes in cartons as a way to deter counterfeiters.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><span style=\"font-weight: 400;\">[refine-products type=slider-product ids=\"642,69,1162,78,1190,58,63,339,42,67,84,1190,80,1419,989,3354,91,64,3353\"]<\/span><\/p>\r\n<h3><b>Folding Carton Boxes are Easily Customizable<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1827\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/folding-carton-design-example.png\" alt=\"folding carton design example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Carton boxes are indeed functional, but don\u2019t confuse that with being boring and simply utilitarian.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can infuse your <\/span><b>carton packaging boxes<\/b><span style=\"font-weight: 400;\"> with whatever personality you like and let your creativity shine. With an eye-catching carton design, you can set the <a href=\"https:\/\/refinepackaging.com\/custom-retail-packaging-boxes\/\">retail boxes<\/a> for your company apart from the competition.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">A carton box is often your customer\u2019s first impression of your brand. And we all know how important that is. Some research even suggests that <\/span><a href=\"https:\/\/www.wordstream.com\/blog\/ws\/2015\/11\/18\/life-changing-marketing-stats\"><span style=\"font-weight: 400;\">people form first impressions in about 17 milliseconds<\/span><\/a><span style=\"font-weight: 400;\">. Now that\u2019s fast.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Lucky for you, cartons are conducive to beautiful <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">packaging design<\/span><\/a><span style=\"font-weight: 400;\">. Carton boxes were made to embrace the wow factor. Paperboard surfaces are printer friendly so it\u2019s easy to incorporate eye-catching, colorful designs. You have many options with high-resolution graphics and can incorporate two-sided prints onto the cardboard carton boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can let your creativity run wild \u2013 or you can hire a designer at just about any price point to get you started.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Check out sites like <\/span><a href=\"https:\/\/www.behance.net\/\"><span style=\"font-weight: 400;\">Behance<\/span><\/a><span style=\"font-weight: 400;\"> or <\/span><a href=\"https:\/\/99designs.com\/\"><span style=\"font-weight: 400;\">99designs<\/span><\/a><span style=\"font-weight: 400;\"> that showcase designer\u2019s portfolios. A quality designer can create a carton mockup that will help you find the right <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-sizes-how-to-measure-a-box\/\"><span style=\"font-weight: 400;\">box size<\/span><\/a><span style=\"font-weight: 400;\">, shape, and colors to beautifully showcase your product.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">There\u2019s also the more practical side to the easy printability of cartons.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can include product information right on the box. This is a major plus for <\/span><a href=\"https:\/\/refinepackaging.com\/custom-food-packaging-boxes\/\"><span style=\"font-weight: 400;\">food packaging<\/span><\/a><span style=\"font-weight: 400;\">, where detailed nutritional information can be printed right on the box.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Ever been in the grocery aisle trying to decide between two competing kinds of cereal?\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">We all know to flip to the side panel and boom. There\u2019s all of the information we need to decide which one to grab.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The versatility of <\/span><b>carton box design<\/b><span style=\"font-weight: 400;\"> is not just limited to graphic images. Cartons can easily be made into different shapes and sizes. You\u2019re not limited to a predictable cube shape.\u00a0\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can also add other marketing options, such as cut-outs, that add interest and offer a sneak peek of the product.<\/span><\/p>\r\n<h3><b>The Environmental Benefit of Paperboard Cartons<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1825\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/environmental-benefits-carton-boxes-recycling.jpg\" alt=\"environmental benefits carton boxes recycling\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Nowadays, a company that doesn\u2019t take environmental concerns seriously, does so at their own peril.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">As consumers are becoming all-too-aware of the damage we\u2019re doing to the environment, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/eco-friendly-packaging\/\"><span style=\"font-weight: 400;\">eco-friendly packaging<\/span><\/a><span style=\"font-weight: 400;\"> is quickly becoming a must have component for brands.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Consider that <\/span><span style=\"font-weight: 400;\">in 2015, global plastic waste volume <\/span><a href=\"https:\/\/www.statista.com\/statistics\/1019774\/plastic-waste-volume-globally\/#statisticContainer\"><span style=\"font-weight: 400;\">reached nearly 6.3 billion metric tons<\/span><\/a><span style=\"font-weight: 400;\">. This figure is predicted to increase to 12 billion metric tons by 2050.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">No wonder single-use plastic containers have fallen out of favor, and are even banned in many instances. Even China, which is one of the world\u2019s largest consumers of plastic, has said it will ban <\/span><span style=\"font-weight: 400;\">non-degradable bags in major cities <\/span><a href=\"https:\/\/www.bbc.com\/news\/world-asia-china-51171491\/\"><span style=\"font-weight: 400;\">by the end of 2020<\/span><\/a><span style=\"font-weight: 400;\"> and in all cities and towns by 2022<\/span><span style=\"font-weight: 400;\">.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">As a result of the world\u2019s waning appetite for plastic, companies are increasingly turning to the old standby \u2013 <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\">. Let\u2019s look at some of the environmental benefits that carton boxes offer:\u00a0<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Paperboard can be easily recycled. It\u2019s non-toxic and can be reused. Carton boxes are also easy to break down for recycling, and consumers are more likely to make the effort to recycle. According to the EPA, <\/span><span style=\"font-weight: 400;\">around <\/span><a href=\"https:\/\/www.epa.gov\/facts-and-figures-about-materials-waste-and-recycling\/paper-and-paperboard-material-specific-data#:~:text=Approximately%2044.2%20million%20tons%20of,to%20other%20materials%20in%20MSW.\"><span style=\"font-weight: 400;\">44.2 million tons<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> of paper and paperboard were recycled in 2017 for a recycling rate of 65.9 percent.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Many carton manufacturers follow <\/span><a href=\"https:\/\/www.forests.org\/\"><span style=\"font-weight: 400;\">SFI<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/us.fsc.org\/en-us\"><span style=\"font-weight: 400;\">FSC<\/span><\/a><span style=\"font-weight: 400;\"> certifications, which promote forest sustainability. <\/span><b>Carton manufacturers<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> are required to do their part, such as planting trees to replace the ones they\u2019ve cut down.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Many manufacturers of custom carton boxes are also making use of recycled paper pulp and non-wood pulp. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Carton boxes are usually shipped flat, which cuts down on the amount of fuel needed to get these boxes to their destination.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h2><b>Drawbacks of Carton Boxes for Packaging<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Of course, nothing\u2019s perfect. Sometimes a carton box can\u2019t fulfill all of your packaging needs and you\u2019ll have to look at other options.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Perhaps the biggest drawback of carton boxes is that <\/span><i><span style=\"font-weight: 400;\">they are not designed for shipping<\/span><\/i><span style=\"font-weight: 400;\">. Sometimes, <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\"> works well with your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/shipping-and-fulfillment\/\"><span style=\"font-weight: 400;\">shipping and fulfillment needs<\/span><\/a><span style=\"font-weight: 400;\">, but note that cartons are not intended to be standalone or robust outer packaging.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Carton boxes are meant to be light-weight and easily stored. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they\u2019re only meant to hold a few pounds at most.<\/span><\/p>\r\n<p><b>Folded cartons<\/b><span style=\"font-weight: 400;\"> are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. Cartons are generally meant for retail display applications \u2013 not to rattle around in the back of a delivery truck.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Most companies can\u2019t rely solely on carton boxes for their goods. The carton packaging boxes may house the individual products, but to get from the manufacturer to store shelves, a supplier will need to opt for something a little stronger for transport.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This is where corrugated boxes \u2013 which are much stronger \u2013 are a good option. Rigid boxes, which don\u2019t fold or collapse, are also typically sturdier and can be used for certain applications when a carton box just won\u2019t cut it.\u00a0<\/span><\/p>\r\n<h2><b>Common Folding Carton Box Styles Explained<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">After you\u2019ve decided that you want to use carton boxes for your products, now comes the tricky part. It\u2019s time to make some decisions.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">First, you need to determine which style will work best for your unique product. The options are almost limitless. There are so many different styles and sizes to consider, so your decision might feel daunting. You can truly go wild with your choices. And this is before you even think about the fun stuff like colors and fonts.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Don\u2019t worry. With a better understanding of what\u2019s out there, you can find the right carton style for your product.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Without further ado, let\u2019s breakdown some of the <\/span><b>most common styles of folding carton boxes<\/b><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<h3><b>Most Common Styles of Folding Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Tuck top boxes are one of the most popular <\/span><b>folding carton box<\/b><span style=\"font-weight: 400;\"> options. Here are some of the <\/span><b>most common tuck top boxes<\/b><span style=\"font-weight: 400;\"> you\u2019ll find on the market:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Reverse tuck end (RTE) boxes<\/b><span style=\"font-weight: 400;\"> have the closing panels (sometimes called tuck flaps) on opposite sides. One closing panel is on the front of the box, the other on the back. These <\/span><i><span style=\"font-weight: 400;\">customizable carton boxes<\/span><\/i><span style=\"font-weight: 400;\"> are easy to assemble, store flat, and are cost-effective. Reverse tuck end boxes typically use a slit-lock tab to close the ends. They\u2019re great for light-weight items, but can\u2019t handle anything too heavy.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Straight tuck end (STE) boxes<\/b> <span style=\"font-weight: 400;\">are similar to reverse tuck end boxes, except the <\/span><i><span style=\"font-weight: 400;\">tuck flaps are on the same side<\/span><\/i><span style=\"font-weight: 400;\">. This gives the box a cleaner look since you don\u2019t see the raw edges. These <\/span><b>customizable folded carton boxes<\/b><span style=\"font-weight: 400;\"> are easy to assemble, store flat, and are great for light-weight items. They also typically use a slit-lock for secure closing. Straight tuck end boxes are usually a bit more expensive than the reverse tuck end boxes, since you get fewer boxes per paperboard sheet. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Lock bottom boxes (sometimes called 1-2-3 bottom boxes)<\/b><span style=\"font-weight: 400;\"> are meant for heavier items. They usually have a tuck top closure. As with the above-mentioned styles, these box cartons also store flat. Lock bottom boxes stack well and look better on the shelf since they have a flat bottom.\u00a0 A lot of food items come in these types of box cartons. One drawback is they\u2019re typically more expensive than some of the other carton box options.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Crash bottom boxes (sometimes called auto-lock bottom boxes)<\/b><span style=\"font-weight: 400;\"> are pre-glued on the bottom for extra strength. They have a bottom that goes into place automatically. Auto-lock bottom boxes also store flat and can be assembled and loaded quickly. Crash bottom boxes are usually more expensive, since the <\/span><a href=\"https:\/\/refinepackaging.com\/\"><span style=\"font-weight: 400;\">carton box manufacturer<\/span><\/a><span style=\"font-weight: 400;\"> has to take the extra step to glue the bottom.\u00a0\u00a0<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Top tuck boxes\u00a0<\/b><span style=\"font-weight: 400;\">are what you might think of as a cake box, but they\u2019re not just for pastries. These boxes offer a creative way to display other light-weight items, such as clothing or multiple small items. You can even add a little window to your top tuck boxes, so your customers can get a peek at what\u2019s inside (see window patching below). <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Five-panel hanger tab boxes<\/b><span style=\"font-weight: 400;\"> are like the reverse tuck end boxes, except they have a longer hanger panel that extends from the back panel. These offer a simple solution to display lightweight products in a retail setting. These <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/custom-boxes\/\"><span style=\"font-weight: 400;\">custom boxes<\/span><\/a><span style=\"font-weight: 400;\"> can be easily modified to include cut-outs, to give customers a better idea of your product. If you visit a pharmacy, you\u2019ll see all kinds of products that utilize five-panel hanger tab boxes \u2013 everything from cosmetics to crayons (as shown in the following image).\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><img class=\"aligncenter size-full wp-image-1826\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/five-panel-hanger-tab-boxes-example-crayons.jpg\" alt=\"five-panel hanger tab boxes example crayons\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Your head might be spinning, but hang in there. Let\u2019s switch gears and look at a handful of common features you may want to add to your <\/span><b>folding carton box<\/b><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Adding Inserts:<\/b><span style=\"font-weight: 400;\"> An insert is a piece of paperboard that is folded, or sometimes glued, to fit in your box to secure loose items. This is a useful feature if you have fragile items or multiple items that you want to prevent from crashing around in the carton. <\/span><b>Custom inserts<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> can work with any folded carton type and are easily customizable to fit whatever random-shaped article you\u2019d like to secure.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Custom Cutouts: <\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">This is when you cut out part of the paperboard to show what\u2019s inside. Custom cutouts can be made in any shape, so it can reflect your brand.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Window Patching:<\/b><span style=\"font-weight: 400;\">\u00a0 If you want to go one step further than a simple cutout, you could try window patching. Window patching is a thin plastic film that\u2019s attached to the die-cut window (you\u2019ll see this as part of your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-a-dieline\/\"><span style=\"font-weight: 400;\">dieline<\/span><\/a><span style=\"font-weight: 400;\"> as well). These windows are usually reserved for higher-end products and are often used to showcase <\/span><a href=\"https:\/\/refinepackaging.com\/custom-food-packaging-boxes\/\"><span style=\"font-weight: 400;\">food and beverage items<\/span><\/a><span style=\"font-weight: 400;\">, so customers can get a glimpse of the quality inside.<br \/>\r\n<\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\">Of course, one drawback with window patching is it uses plastic, which isn\u2019t as <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/eco-friendly-packaging\/\"><span style=\"font-weight: 400;\">environmentally friendly<\/span><\/a><span style=\"font-weight: 400;\"> as paper products and may turn off some customers.\u00a0 That\u2019s why it\u2019s so important that you know your customers and you make sure your <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/retail-packaging\/\"><span style=\"font-weight: 400;\">retail packaging<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> reflects your brand.<\/span><\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Thumb Tabs:<\/b><span style=\"font-weight: 400;\"> Thumb tabs are those little circular cutouts made in the main panel of the carton packaging to make the box easier to open.\u00a0\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h2><b>Practical Design Considerations for Carton Packaging Boxes<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">When you think of packaging design, your mind probably jumps to the fun stuff.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">What colors should I use? Where should I put my logo? But first, there are a few practical aspects of design you need to consider. Some of the most important elements to consider are your material selection, paperboard thickness and cost considerations. Let\u2019s jump in.<\/span><\/p>\r\n<h3><b>Selecting Materials for Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Before speaking with you <\/span><a href=\"https:\/\/refinepackaging.com\/\"><span style=\"font-weight: 400;\">carton manufacturer<\/span><\/a><span style=\"font-weight: 400;\">, one of the first decisions you\u2019ll need to make when designing your carton boxes, is what material do you want to use.\u00a0<\/span><\/p>\r\n<p><b>Here are a few of the most common materials used for carton boxes:<\/b><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Solid-Bleached Sulphate (SBS)<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">:\u00a0 SBS is made from bleached chemical pulp.\u00a0 It\u2019s a medium density board that\u2019s coated on the top surface and sometimes on the reverse side as well. It\u2019s white both inside and out, so it has excellent printing qualities. High-end graphics will look crisp on this material.<\/span><\/span><span style=\"font-size: 1rem;\">SBS is also hygienic, doesn\u2019t impart any smell or taste, and is approved for food contact. That\u2019s why SBS is a popular choice for goods, such as chocolates, cigarettes, and perfumes. A bonus is it\u2019s recyclable and relatively inexpensive.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Clay Coated News Back (CCNB)<\/b><span style=\"font-weight: 400;\">: CCNB is a recycled board that\u2019s made out of a blend of recycled newsprint, old corrugated containers, and mixed secondary paper. It\u2019s less rigid than the SBS board. It has a glossy coated surface on one side and is grey\/brown on the other.\u00a0 <\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\"><br \/>\r\n<\/span><span style=\"font-weight: 400;\">CCNB is cheaper than SBS, but it has some disadvantages. Since it\u2019s not a pure white color like the SBS board, it\u2019s not as effective for printing and you\u2019ll have to compromise a bit on the graphics quality. When it comes to colors, remember to discuss the differences between <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/rgb-cmyk-color-printing\/\"><span style=\"font-weight: 400;\">RGB and CMYK<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-pms-color-pantone-matching-system\/\"><span style=\"font-weight: 400;\">Pantone colors<\/span><\/a><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> with your manufacturer.<\/span><\/span><span style=\"font-weight: 400;\">CCNB also absorbs water, which means it needs to be kept dry. But if you\u2019re looking to make low-cost <\/span><b style=\"font-size: 1rem;\">folded cartons<\/b><span style=\"font-weight: 400;\"> where recycled content is preferred, then CCNB may be the option for you.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Natural Kraft or Coated Unbleached Kraft (SUS or CUK)<\/b><span style=\"font-weight: 400;\">: This is made from 100% recyclable materials. CUK is coated with a polyethylene resin, which is safe for food. <a href=\"https:\/\/refinepackaging.com\/blog\/what-is-kraft-paper\/\">Kraft paper<\/a> is also strong, durable, and resistant to tearing, which makes it a good fit for items like heavy beverages.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<h3><b>Paperboard Thickness for Folding Cartons<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Next up, you need to consider the board thickness (the caliper).\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Paperboard comes in many different calipers, so you\u2019ll have to make some decisions about what thickness is best for your product.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It needs to be able to hold the weight of your product, but you also want to consider the assembly process as well. You don\u2019t want to waste money and efficiency on an overly-thick board.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">To give you an idea of the thickness of a standard paperboard box, such as a cereal box or a mac and cheese box, those generally fall in the <\/span><a href=\"https:\/\/www.assemblies.com\/necessity-innovative-folding-carton-design\/\"><span style=\"font-weight: 400;\">.016 or .018 caliper range<\/span><\/a><span style=\"font-weight: 400;\">. A counter display may use a more robust .024 point thick board.\u00a0\u00a0<\/span><\/p>\r\n<h3><b>Cost Considerations for Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">Of course, you don\u2019t want to neglect the bottom line when designing your <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\">.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Most of the time, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/how-much-do-custom-boxes-cost\/\"><span style=\"font-weight: 400;\">custom boxes cost less than you probably think<\/span><\/a><span style=\"font-weight: 400;\">. But that\u2019s not always the case. You\u2019ll want to weigh the cost of the materials and manufacturing efficiency. And sometimes, it pays to spend a little more.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Consider whether you want to use <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-offset-printing\/\"><span style=\"font-weight: 400;\">offset printing<\/span><\/a><span style=\"font-weight: 400;\"> or digital printing. Offset printing is often considered the go-to choice for <\/span><b>bulk and wholesale custom packaging<\/b><span style=\"font-weight: 400;\">, but it\u2019s not right for every company\u2019s needs.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Your choice might be slightly more expensive, but if it\u2019s in your budget, it may be worth the splurge. It gives a higher-end look since you have more options with graphics and colors.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Another thing to keep in mind is to take into account the scalability of any options you choose. The printing process is usually cheaper the more you order, so you may want to place a larger order all at once, rather than several smaller orders.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Also, remember that old adage, time is money. You\u2019ll want your cartons to be easy to fill with your product. An overly-intricate carton may look cool, but if it\u2019s difficult to get your product in there, it\u2019s probably not worth it.<\/span><\/p>\r\n<h2><b>Carton Box Design: Make Your Packaging Beautiful<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Now for the fun stuff. Making your <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> beautiful and getting them noticed on a crowded shelf.\u00a0<\/span><\/p>\r\n<h3><b>Matte or Gloss Lamination: The Finishing Touch<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">One important aesthetic decision you need to make about your carton box is what kind of finish do you want. This is the lamination process, which is a protective layer that gives your box that finished look. You can choose between a <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/matte-vs-gloss-lamination\/\"><span style=\"font-weight: 400;\">matte or gloss lamination<\/span><\/a><span style=\"font-weight: 400;\">:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">A <\/span><b>matte finish<\/b><span style=\"font-weight: 400;\"> doesn\u2019t reflect light, so it doesn\u2019t have a sheen. It\u2019s somewhat understated, but can give a sophisticated look. Scratches are less noticeable with a matte finish.<\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">With a <\/span><b>gloss finish<\/b><span style=\"font-weight: 400;\">, light bounces off the surface, so it looks shiny. It\u2019s more \u201cin your face\u201d than its more subdued counterpart. Gloss finishes are good at resisting dust and fingerprints.\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><span style=\"font-weight: 400;\">Either finish can look great and both have their pros and cons. It all depends on what message you want your <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> to convey.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Learn more about finishing options to make your product packaging stand out. Read up about <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-uv-coating\/\"><span style=\"font-weight: 400;\">UV coating<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/soft-touch-coating-vs-soft-touch-lamination\/\"><span style=\"font-weight: 400;\">soft touch coating and lamination<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-spot-uv\/\"><span style=\"font-weight: 400;\">spot UV<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/embossing-vs-debossing\/\"><span style=\"font-weight: 400;\">embossing vs debossing<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/what-is-aqueous-coating\/\"><span style=\"font-weight: 400;\">aqueous coating<\/span><\/a><span style=\"font-weight: 400;\"> for a quick primer.<\/span><\/p>\r\n<h3><b>Branding: Printing Your Logo on Custom Carton Boxes<\/b><\/h3>\r\n<p><span style=\"font-weight: 400;\">There are so many design elements that you can incorporate into a carton box, but the important thing is to not overdo it.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It\u2019s fine to use bold colors or some crazy fonts, but you don\u2019t want to overload your customer\u2019s senses. Sometimes it\u2019s a fine balance between capturing a customer\u2019s attention and turning them off with too much noise.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Also, remember that your <\/span><i><span style=\"font-weight: 400;\">custom packaging is an extension of your brand<\/span><\/i><span style=\"font-weight: 400;\"> and needs to reflect your company\u2019s values.\u00a0 It\u2019s important to keep your branding consistent over all of your platforms \u2013 whether it\u2019s your website or the packaging boxes that store your goods.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Here are some common branding elements you might want to include on your carton packaging boxes:<\/span><\/p>\r\n<ul>\r\n\t<li style=\"font-weight: 400;\"><b>Your logo. <\/b><span style=\"font-weight: 400;\">You\u2019ve no doubt put a lot of thought into that baby and it should have pride of place. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Your colors. <\/b><span style=\"font-weight: 400;\">Even if your company doesn\u2019t have a set color scheme, you should put some thought into what colors you want for the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-design\/\"><span style=\"font-weight: 400;\">box design<\/span><\/a><span style=\"font-weight: 400;\"> of your carton. Are you going for an earthy feel? Then go with muted, natural colors. Looking to convey some fun? Then go bold. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Use materials that reflect your company\u2019s values.<\/b><span style=\"font-weight: 400;\"> If the environment is important to you \u2013 make sure your cartons reflect that.\u00a0 <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Typography. <\/b><span style=\"font-weight: 400;\">Use a font that stays consistent with your brand identity. Don\u2019t use a boring, staid font if you\u2019re looking to project whimsy. <\/span><\/li>\r\n\t<li style=\"font-weight: 400;\"><b>Shapes.<\/b><span style=\"font-weight: 400;\"> With cartons, you\u2019re not limited to cubes. Look at Toblerone, the classic Swiss chocolatier. Chances are that you\u2019d recognize the iconic chocolate bar just by the shape of the box.\u00a0\u00a0<\/span><\/li>\r\n<\/ul>\r\n<p><img class=\"aligncenter size-full wp-image-1824\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/custom-carton-boxes-shapes.jpg\" alt=\"custom carton boxes shapes\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Read more about how to nail <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">packaging design<\/span><\/a><span style=\"font-weight: 400;\"> with our guides on <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/ecommerce-packaging\/\"><span style=\"font-weight: 400;\">ecommerce packaging<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/cosmetic-packaging-design\/\"><span style=\"font-weight: 400;\">cosmetic packaging design<\/span><\/a><span style=\"font-weight: 400;\"> and the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/unboxing-experience\/\"><span style=\"font-weight: 400;\">unboxing experience<\/span><\/a><span style=\"font-weight: 400;\"> to help get those creative juices flowing.<\/span><\/p>\r\n<h2><b>Carton Design Inspiration and Examples<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Carton boxes come in all shapes, sizes, and colors.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The choices can feel overwhelming. That\u2019s why it\u2019s sometimes useful to look at what other brands are doing. You don\u2019t want to copy, just pull a little inspiration.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Here are some examples of companies that are using <\/span><b>custom carton boxes<\/b><span style=\"font-weight: 400;\"> to effectively reflect their brands.\u00a0<\/span><\/p>\r\n<h3><b>Burlington Socks<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1819\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/burlington-carton-boxes-inspiration-example.jpg\" alt=\"burlington carton boxes inspiration example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Who said that socks have to be boring?<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">This fun carton design for Burlington socks adds a clever twist to a globally known product.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Rather than using a usual cube shape for their sock boxes, they went with an unexpected sandwich box. The fun colors and bold font also give the carton packaging boxes a playful edge.\u00a0<\/span><\/p>\r\n<h3><b>Sojos<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1821\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/carton-packaging-boxes-colors-window-hanger-tab.png\" alt=\"carton packaging boxes colors window hanger tab\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Sojos makes naturally nutritious raw pet food and gourmet treats.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">They incorporated many of the <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/product-packaging-design\/\"><span style=\"font-weight: 400;\">product packaging design<\/span><\/a><span style=\"font-weight: 400;\"> elements we touched on earlier in their dog treat boxes.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Sojos uses bold colors, has a window to offer a look at what\u2019s inside, and even have a handle that can double as a hanger tab.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">It may only contain dog treats, but this box just exudes quality and fun.\u00a0<\/span><\/p>\r\n<h3><b>Crabtree and Evelyn<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1823\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/crabtree-and-evelyn-folding-carton-boxes.jpg\" alt=\"crabtree and evelyn folding carton boxes\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">A carton box doesn\u2019t need to be a crazy shape to command attention.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Crabtree and Evelyn used an understated, yet eye-catching <\/span><a href=\"https:\/\/refinepackaging.com\/blog\/box-design\/\"><span style=\"font-weight: 400;\">box design<\/span><\/a><span style=\"font-weight: 400;\"> for their volcanic ash face mask.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The carton matches the container inside. The sophisticated black background with white lettering and a simple gold image shows you don\u2019t need to overdo the colors and graphics to make it stand out.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The box radiates a sense of adventure, which is true to the company\u2019s self-proclaimed vibe.<\/span><\/p>\r\n<h3><b>Beso Del Sol<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1818\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/beso-del-sol-carton-boxes-packaging-inspiration.png\" alt=\"beso del sol carton boxes packaging inspiration\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">Unlike a corrugated box, cartons aren\u2019t limited to only containing solids.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Beso Del Sol\u2019s fun, sangria-filled, cartons quite literally look like a party in a box.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">When it comes to <\/span><b>carton packaging<\/b><span style=\"font-weight: 400;\">, your imagination truly is the limit.<\/span><\/p>\r\n<h3><b>Lego<\/b><\/h3>\r\n<p><img class=\"aligncenter size-full wp-image-1828\" src=\"https:\/\/refinepackaging.com\/wp-content\/uploads\/2020\/11\/lego-carton-packaging-boxes-example.jpg\" alt=\"lego carton packaging boxes example\" \/><\/p>\r\n<p><span style=\"font-weight: 400;\">The classic blue Lego boxes may not be described as beautiful by many adults, but no matter what kind of carton you need, <\/span><i><span style=\"font-weight: 400;\">always remember your target audience<\/span><\/i><span style=\"font-weight: 400;\">.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Lego plasters colorful, detailed pictures of their toys right on the box. They fill the front, back, and sides of the box with pictures of what\u2019s included with the set. Kids want to see what\u2019s inside.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">The larger carton boxes use close tabs so the toy can be stored back in the box when it\u2019s broken down.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Some Lego boxes have even become collectibles in their own right.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Don\u2019t believe us? Try searching \u201cempty Lego box\u201d on eBay.\u00a0\u00a0<\/span><\/p>\r\n<h2><b>Get Started with Custom Carton Boxes<\/b><\/h2>\r\n<p><b>There\u2019s a reason why carton boxes are so ubiquitous.\u00a0<\/b><\/p>\r\n<p><span style=\"font-weight: 400;\">And it\u2019s understandable to have more questions than answers at this point. If you need help navigating through the carton boxes process, we\u2019d be happy to speak with you.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/refinepackaging.com\">Refine Packaging<\/a> has years of packaging expertise working with small businesses and Fortune 500 companies alike. <\/span><a href=\"https:\/\/refinepackaging.com\/get-free-quote\/\"><span style=\"font-weight: 400;\">Contact us today for a free quote<\/span><\/a><span style=\"font-weight: 400;\"> on your custom packaging project. We\u2019ll connect you with a live customer support representative who is able to answer any questions you might have.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Our team of designers are ready to help bring your artistic vision to life, who work hand in hand with our printing professionals that are ready to make your carton boxes truly shine.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\"><strong>Carton packaging boxes<\/strong> walk that delicate line of being both practical and potentially beautiful.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Cartons are affordable, come in all shapes and sizes, can hold all kinds of goods (including liquids), are kind to the environment, and are a wonderful asset to your marketing arsenal.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">So, what are you waiting for?\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Start planning how <\/span><b>carton boxes<\/b><span style=\"font-weight: 400;\"> can help store and sell your products. There are so many carton options out there. You can come up with the right carton design to showcase your products at nearly any price point.\u00a0\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Peruse store shelves for inspiration, choose what materials will work for your product, decide on the shape and size you need, figure out the logistics, and then pick out what finish and graphics you want.\u00a0<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">You can be as fancy as you want (or can afford). And don\u2019t forget to have some fun.<\/span><\/p>","post_title":"The Ultimate Guide to Carton Boxes: Carton Packaging 101","post_excerpt":"","post_status":"publish","comment_status":"open","ping_status":"open","post_password":"","post_name":"carton-boxes","to_ping":"","pinged":"\nhttps:\/\/refinepackaging.com\/blog\/box-design\/","post_modified":"2024-11-14 08:12:41","post_modified_gmt":"2024-11-14 13:12:41","post_content_filtered":"","post_parent":0,"guid":"https:\/\/refinepackaging.com\/?p=1830","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"0","filter":"raw"}}; /* ]]> */ </script> <script type="rocketlazyloadscript" data-minify="1" data-rocket-type="text/javascript" data-rocket-src="https://rpack.b-cdn.net/wp-content/cache/min/1/wp-content/themes/refine/assets/js/get-quote.js?ver=1721116411" id="get-quote-js"></script> <script type="text/javascript" id="q2w3_fixed_widget-js-extra"> /* <![CDATA[ */ var q2w3_sidebar_options = [{"sidebar":"q2w3-default-sidebar","use_sticky_position":true,"margin_top":50,"margin_bottom":0,"stop_elements_selectors":"","screen_max_width":0,"screen_max_height":0,"widgets":["#sticky-sidebar-sp","#product-ebook"]}]; /* ]]> */ </script> <script type="rocketlazyloadscript" data-rocket-type="text/javascript" data-rocket-src="https://rpack.b-cdn.net/wp-content/plugins/q2w3-fixed-widget/js/frontend.min.js?ver=6.2.3" id="q2w3_fixed_widget-js"></script> <script type="text/javascript" id="bravepop_front_js-js-extra"> /* <![CDATA[ */ var bravepop_global = {"loggedin":"false","isadmin":"false","referer":"","security":"c623482e01","goalSecurity":"37ba43060f","couponSecurity":"286883d391","cartURL":"","checkoutURL":"","ajaxURL":"https:\/\/refinepackaging.com\/wp-admin\/admin-ajax.php","field_required":"Required","no_html_allowed":"No Html Allowed","invalid_number":"Invalid Number","invalid_email":"Invalid Email","invalid_url":"Invalid URL","invalid_date":"Invalid Date","fname_required":"First Name is Required.","lname_required":"Last Name is Required.","username_required":"Username is Required.","email_required":"Email is Required.","email_invalid":"Invalid Email addresss.","pass_required":"Password is Required.","pass_short":"Password is too Short.","yes":"Yes","no":"No","login_error":"Something Went Wrong. 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