Processi Produttivi - LIBERTY Steel Italy

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class="breadcrumbs__list"><span><span><a href="https://libertysteelgroup.com/it/">Home</a></span> > <span><a href="https://libertysteelgroup.com/it/prodotti/">I nostri Prodotti – Zincati e Preverniciati</a></span> > <span class="breadcrumb_last" aria-current="page">Processi Produttivi</span></span></div> </div> </div> <div class="internal-header "> <div class="internal-header__inner" style="background-image: linear-gradient(to bottom, rgba(35, 31, 32, 0.2), rgba(35, 31, 32, 1)), url(https://libertysteelgroup.com/it/wp-content/uploads/sites/6/2020/12/Processi-Produttivi.jpg)"> <div class="internal-header__content "> <h2 class="internal-header__heading">Processi Produttivi</h2> <p class="internal-header__subheading" style="margin-bottom: 50px"></p> </div> </div> </div> <div class="wysiwyg-row wysiwyg-row--1-col"> <div class="container wysiwyg-row__inner"> <div class="wysiwyg-row__grid"> <div class="wysiwyg-row__column"> <h4>DECAPAGGIO</h4> <p>Il Decapaggio serve per rimuovere gli ossidi superficiali (calamina) che provengono dal processo di laminazione a caldo.<br /> Questa operazione viene effettuata tramite il passaggio del nastro in vasche di acido cloridrico, aventi specifiche concentrazioni e temperature, e successivamente risciacquato.<br /> Questa procedura 猫 importante per garantire la qualit脿 dei coils che successivamente saranno laminati a freddo e processati direttamente sulle linee di zincatura.<br /> Durante questa fase viene anche ottenuta la larghezza desiderata del nastro, per mezzo di una refilatura dei bordi situata a valle di una spianatrice che gli conferisce invece la planarit脿 necessaria per le fasi successive.<br /> Gli spessori ottenibili del Decapaggio variano da 1,5 a 4 mm e le larghezze da 600 a 1290 mm.</p> <h4>LAMINAZIONE</h4> <p>In questa fase, effettuata in maniera continua da un treno di laminazione Tandem, lo spessore dei coils decapati viene ridotto mediante l鈥檃zione combinata di carichi e tiri esercitati da quattro gabbie di laminazione a quattro cilindri (quarto).<br /> Durante tale riduzione di spessore, la velocit脿 del nastro tra le varie gabbie aumenta progressivamente per mantenere costante il flusso di materia sottoposto a deformazione.<br /> Gli spessori ottenibili variano dallo 0,23 ai 2 mm e larghezza massima di 1290 mm. Oltre allo spessore, il laminatoio conferisce al coil in uscita (denominato crudo di laminazione) anche delle buone caratteristiche di planarit脿.</p> <h4>ZINCATURE</h4> <p>La zincatura a caldo in continuo, mediante processo Sendzmir, 猫 realizzata per immersione del nastro laminato in una vasca contenente zinco fuso, con piccole aggiunte di alluminio per favorire adesione e flessibilit脿 del prodotto finito.<br /> L鈥檃ggiunta di zinco conferisce al substrato di acciaio una protezione catodica contro la corrosione aumentandone la durata nel tempo.<br /> Un successivo processo di skin-pass permette di uniformare ulteriormente la superficie, conferendo rugosit脿 e rendendola idonea alla verniciatura.<br /> Prima dell鈥檌ngresso nella vasca di zincatura il nastro attraversa dei forni che assolvono alla doppia funzione di pulizia e di trattamento termico di ricottura dell鈥檃cciaio, al fine di conferigli le richieste caratteristiche meccaniche necessarie per gli ulteriori processi di formabilit脿.<br /> Gli spessori ottenibili variano dallo 0,25 ai 3 mm con larghezze fino a 1600mm</p> <h4>VERNICIATURA</h4> <p>La verniciatura utilizza il processo coil-coating. Le fasi in cui si suddivide sono: la sgrassatura della superficie, il pre-trattamento chimico, la stesura ad umido della prima mano di vernice (Primer) con relativa cottura in forno, la stesura della vernice di finitura (Top Coat) seguita dalla seconda cottura in forno, per terminare l鈥檃vvolgimento del nastro.<br /> Severi controlli di laboratorio pilotano il processo produttivo e collaudano il materiale per i clienti, che operano principalmente nei settori dell鈥檈dilizia, elettrodomestica e industria in generale.</p> </div> </div> </div> </div> <footer class="footer"> <div class="footer-lang"> <div class="footer-lang__inner container"> <ul class="footer-lang__region-select"> <a data-fancybox data-src="#region-selector" href="javascript:;"> <svg width="16" height="16" xmlns="http://www.w3.org/2000/svg"><g fill="none" fill-rule="evenodd"><path fill="#B52263" d="M-1505-37H175v90h-1680z"></path><path d="M8 0C3.589 0 0 3.589 0 8s3.589 8 8 8 8-3.589 8-8-3.589-8-8-8zm0 1.143c.194 0 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Processi Produttivi - LIBERTY Steel Italy