Big savings of starch with the help of Voiths Papermaking 4.0 solutions – successful digitalization project with Saica

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href="#"><span itemprop="name"> Big savings of starch with the help of Voiths Papermaking 4.0 solutions – successful digitalization project with Saica </span></a> </li> </ul> </div> </nav> <article class="gridContainer"> <div class="section"> <section> <div class="row row--reducedWidth"> <div class="col"> <div class="component pressRelease h1"> <h5 class="h1__overline ">2022-04-12</h5> <h1>Big savings of starch with the help of Voith's Papermaking 4.0 solutions – successful digitalization project with Saica</h1> </div> <div class="component textcontainer textcontainer--cyan"> <div class="component freetext copy" style="color:white;"> <ul> <li>Comprehensive Papermaking 4.0 package for PM 9 in El Burgo</li> <li>OnCumulus, OnView.MassBalance and OnEfficiency.Strength enable significant resource savings</li> <li>Saica plans to expand its digitalization strategy</li> </ul> </div> </div> <div class="openText openText--contentItem "> </div> <figure class="component image"> <span class="picture picture--zoomable" data-container="figure" data-alt="With the help of Papermaking 4.0 solutions, significant starch savings are possible." data-title="With the help of Papermaking 4.0 solutions, significant starch savings are possible." data-class="img-responsive" data-resources="[{paths: ['js/vendor/ofi.browser.js'] }]" data-init="(function($elm) { objectFitImages(); $elm.on('new.source.responsiveImage', function() { objectFitImages(); }); })"> <img image-source="asset-manager" class="picture__fallbackImage img-responsive" src="/corp-en/Voith_Saica_Savings_EN.png" title="With the help of Papermaking 4.0 solutions, significant starch savings are possible." alt="With the help of Papermaking 4.0 solutions, significant starch savings are possible."> <span data-src="/corp-en/Voith_Saica_Savings_EN_rdax_320x148.png"></span> <span data-src="/corp-en/Voith_Saica_Savings_EN_rdax_640x296.png" data-min-width="320"></span> <span data-src="/corp-en/Voith_Saica_Savings_EN.png" data-min-width="640"></span> <span data-src="/corp-en/Voith_Saica_Savings_EN.png" data-min-width="960"></span> <span data-src="/corp-en/Voith_Saica_Savings_EN.png" data-min-width="1200"></span> </span> <figcaption>With the help of Papermaking 4.0 solutions, significant starch savings are possible.</figcaption> </figure> </div> </div> <div class="row row--reducedWidth"> <div class="col col--medium-8"> <div class="component freetext copy"> <strong>HEIDENHEIM/ZARAGOZA.</strong> The results are clear: Just a few months after Voith's comprehensive digitalization solutions were commissioned at PM 9 in El Burgo, Saica Group's investment in the Papermaking 4.0 package has already paid off. The Spanish paper manufacturer produces around 430,000 tons of paper per year at the facility, located around 25 kilometers from Zaragoza. At the end of 2020, the company decided to digitalize production. After a thoroughly positive experience with the digitalization of PM 4 in Venizel, France, Voith was awarded the contract to implement the project for PM 9, which includes OnCumulus applications and the two solution packages OnView.MassBalance and OnEfficiency.Strength. </div> </div> <div class="col col--medium-4"> <div class="component contact" itemscope="" itemtype="http://schema.org/Person"> <div class="contact__data"> <p class="contact__name" itemprop="name">Naomi Keitel</p> <p class="contact__position" itemprop="jobTitle">Global Communication Manager</p> <p class="contact__address" itemprop="address"> </p> <p> </p> <p class="contact__phone" itemprop="telephone">t +49 7321 37-2209 </p> <a class="contact__email" itemprop="email" href="/corp-en/contact.html?cid=140793&pid=199078&nid=">Contact</a> </div> </div> <ul class="component list list--download"> <li> <a href="/corp-en/2022-04-12_Voith_Media-Release_Saica-PM-9_EN.zip" target="_blank"> <span class="list--title">Download press release</span> <span class="list--detail">ZIP, 0.16 MB </span> </a> </li> </ul> </div> </div> <div class="row row--reducedWidth"> <div class="col col--medium-8"> <div class="component quote quote--cyan " > <div class="quote__content second"> <div class="quote__text quote--en">Voith has been a great partner along the digitalization journey in our mills. Our perception of Voith Paper as one of the main digital solutions provider is reaffirmed every day, and we are very glad with the cooperation with Voith over the last years. We have the full commitment of both companies, which makes us look forward to the next successful cases.</div> <div class="quote__author">Fernando Carroquino, Industrial Director at Saica Group</div> </div> </div> <div class="component freetext copy c199089"> <p>The main goal of OnEfficiency.Strength on a paper machine for container board is to reduce the consumption of starch without negatively affecting the strength properties of the paper. The solution uses virtual sensors as a basis on which innovative advanced process control is built. OnEfficiency.Strength has already proven a high benefit in several references and significantly reduced the product cost. At PM 9, too, the high potential of digitalization became apparent shortly after commissioning.</p> </div> <div class="component quote quote--cyan " > <div class="quote__content second"> <div class="quote__text quote--en">Although the plant has been continuously optimized in recent years, we have now been able to significantly reduce our starch usage in the first few weeks with the help of OnEfficiency.Strength. The tool is very easy to use, and the operators are very motivated to integrate it into their daily work. We are confident that, in the future, savings can be increased even further. Now it is much easier to sustainably achieve the targeted quality at the lowest possible cost.</div> <div class="quote__author">Fernando Vicente, Production Manager at PM 9 El Burgo</div> </div> </div> <div class="component freetext copy c199087"> <p>OnView.MassBalance starts at an earlier point in paper production. The app's data maps the current stock flows in a diagram and depicts deviations from the standard. As soon as a defined threshold is exceeded, the application automatically highlights the relevant area in the diagram and recommends suitable courses of action to avoid fiber losses. In this way, OnView.MassBalance leads to targeted process optimization in stock preparation and provides the operating team with all relevant information if a different process setting is required. Both applications are integrated on Voith's OnCumulus platform. The platform provides users with an overview of all important process parameters, includes several industry-specific applications and also acts as a reliable and secure data repository. Building on the initial positive results, regular meetings are held between the Saica and Voith teams to jointly discuss progress, results and schedules. The goal is to further push the optimization of the system.<br /> <br /> Juan Luis Mendoza, Digital Process Officer at Saica, explains how the new solutions have already opened up a whole new perspective:</p> </div> <div class="component quote quote--cyan " > <div class="quote__content second"> <div class="quote__text quote--en">The integration of OnEfficiency.Strength into the existing automation technology of PM 9 was seamless. This is now reflected in our very positive results. The digital tools support us in achieving our ambitious targets in an intelligent way.</div> <div class="quote__author">Juan Luis Mendoza, Digital Process Officer at Saica</div> </div> </div> <div class="component freetext copy c199084"> <p>For Mendoza, there is no doubt that the company will also implement Voith's Papermaking 4.0 solution on other machines in the coming years.<br /> <br /> From Voith’s perspective as the technology partner, the balance of the project is thoroughly positive:</p> </div> <div class="component quote quote--cyan " > <div class="quote__content second"> <div class="quote__text quote--en">The solution we offered has proven itself and leads to resource important savings with qualitatively consistent results. Voith has clearly positioned itself as a reliable partner on the path to digitalization. This confirms our commitment to continuously advance our products in order to continue to be an innovation driver in paper production.</div> <div class="quote__author">Renan Fusco, Head of Digital Solutions Sales at Voith Paper</div> </div> </div> </div> </div> <div class="row row--reducedWidth"> <div class="col"> <div class="component h2"> <h2 class="">About the company</h2> </div> <div class="component snackableNews snackableNews--imageLeft snackableNews--oneThird"> <div class="snackableNews__imageContainer"> <figure class="snackableNews__image"> <span class="picture " data-container="figure" data-alt="" data-title="" data-class="img-responsive" data-resources="[{paths: ['js/vendor/ofi.browser.js'] }]" data-init="(function($elm) { objectFitImages(); $elm.on('new.source.responsiveImage', function() { objectFitImages(); }); })"> <img image-source="cce" class="picture__fallbackImage img-responsive" src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S640-FWEBP" title="" alt=""> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S640-FWEBP"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S640-FWEBP" data-min-width="320"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S960-FWEBP" data-min-width="640"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S1200-FWEBP" data-min-width="960"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/1a79b844cc8011b138515dac57668b99/-S2400-FWEBP" data-min-width="1200"></span> </span> </figure> </div> <div class="snackableNews__textContainer"> <div class="snackableNews__headline"> About the Voith Group </div> <p class="snackableNews__text"> The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 20,000 employees, sales of € 4.3 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe. </p> <a class="btn btn--flourBlue " href="/corp-en/about-us/company.html">read more</a> </div> </div> <div class="component snackableNews snackableNews--imageLeft snackableNews--oneThird"> <div class="snackableNews__imageContainer"> <figure class="snackableNews__image"> <span class="picture " data-container="figure" data-alt="" data-title="" data-class="img-responsive" data-resources="[{paths: ['js/vendor/ofi.browser.js'] }]" data-init="(function($elm) { objectFitImages(); $elm.on('new.source.responsiveImage', function() { objectFitImages(); }); })">  <img image-source="cce" class="picture__fallbackImage img-responsive" src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S640-FWEBP" title="" alt=""> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S640-FWEBP"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S640-FWEBP" data-min-width="320"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S960-FWEBP" data-min-width="640"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S1200-FWEBP" data-min-width="960"></span> <span data-src="https://d2euiryrvxi8z1.cloudfront.net/rendition/445934742530/7ea1845683ca0134e09a9e8058ca8e67/-S2400-FWEBP" data-min-width="1200"></span> </span> </figure> </div> <div class="snackableNews__textContainer"> <div class="snackableNews__headline"> About Voith Paper </div> <p class="snackableNews__text"> The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers holistic solutions from a single source. The company’s continuous stream of innovations facilitates resource-conserving production and supports customers in significantly reducing their carbon footprint. 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