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type="button" class="chakra-button css-acyo8k">Get a quote</button></div></div></div></aside><style data-emotion="css 1t2eryc">.css-1t2eryc{background:var(--chakra-colors-white);}@media screen and (min-width: 64em){.css-1t2eryc{background:var(--chakra-colors-blackAlpha-100);}}</style><section class="css-1t2eryc"><style data-emotion="css 1x8gty">.css-1x8gty{width:100%;-webkit-margin-start:auto;margin-inline-start:auto;-webkit-margin-end:auto;margin-inline-end:auto;-webkit-padding-start:var(--chakra-space-4);padding-inline-start:var(--chakra-space-4);-webkit-padding-end:var(--chakra-space-4);padding-inline-end:var(--chakra-space-4);max-width:var(--chakra-sizes-container-2xl);height:var(--chakra-sizes-full);}</style><div class="chakra-container css-1x8gty"><style data-emotion="css 1jdswzf">.css-1jdswzf{display:-webkit-box;display:-webkit-flex;display:-ms-flexbox;display:flex;-webkit-align-items:flex-start;-webkit-box-align:flex-start;-ms-flex-align:flex-start;align-items:flex-start;-webkit-flex-direction:row;-ms-flex-direction:row;flex-direction:row;gap:0px;}@media screen and (min-width: 64em){.css-1jdswzf{gap:var(--chakra-space-8);}}</style><div class="chakra-stack css-1jdswzf"><style data-emotion="css 8kewzg">.css-8kewzg{display:none;min-width:280px;width:280px;padding-top:var(--chakra-space-14);padding-bottom:var(--chakra-space-14);}@media screen and (min-width: 64em){.css-8kewzg{display:block;}}</style><div id="sidebar" class="css-8kewzg"><style data-emotion="css 1c3l4rb">.css-1c3l4rb{width:280px;}</style><div class="css-1c3l4rb"><style data-emotion="css exkikx">.css-exkikx{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);line-height:1.33;font-size:var(--chakra-fontSizes-lg);margin-bottom:var(--chakra-space-4);background:var(--chakra-colors-blackAlpha-800);color:var(--chakra-colors-white);padding:var(--chakra-space-2);border-radius:var(--chakra-radii-sm);display:inline-block;}@media screen and (min-width: 52em){.css-exkikx{line-height:1.2;}}</style><h4 class="chakra-heading css-exkikx">Table of contents</h4><style data-emotion="css tu0njr">.css-tu0njr{list-style-type:initial;-webkit-margin-start:1em;margin-inline-start:1em;}</style><ul role="list" class="css-tu0njr"><li class="css-0"><style data-emotion="css spn4bz">.css-spn4bz{transition-property:var(--chakra-transition-property-common);transition-duration:var(--chakra-transition-duration-fast);transition-timing-function:var(--chakra-transition-easing-ease-out);cursor:pointer;-webkit-text-decoration:none;text-decoration:none;outline:2px solid transparent;outline-offset:2px;color:inherit;}.css-spn4bz:hover,.css-spn4bz[data-hover]{-webkit-text-decoration:underline;text-decoration:underline;}.css-spn4bz:focus-visible,.css-spn4bz[data-focus-visible]{box-shadow:var(--chakra-shadows-outline);}</style><a class="chakra-link css-spn4bz" href="#case-study-introduction">Case study introduction</a></li><li class="css-0"><a class="chakra-link css-spn4bz" href="#household-appliance-testing-issue-and-application">Household appliance testing issue and application</a></li><li class="css-0"><a class="chakra-link css-spn4bz" href="#solution-setup-and-configuration">Solution - setup and configuration</a></li><li class="css-0"><a class="chakra-link css-spn4bz" href="#measurements">Measurements</a></li><li class="css-0"><a class="chakra-link css-spn4bz" href="#measurement-results-and-analysis">Measurement results and analysis</a></li><li class="css-0"><a class="chakra-link css-spn4bz" href="#conclusion">Conclusion</a></li></ul></div></div><style data-emotion="css 18mytjh">.css-18mytjh{height:var(--chakra-sizes-full);background:var(--chakra-colors-white);-webkit-box-flex:1;-webkit-flex-grow:1;-ms-flex-positive:1;flex-grow:1;padding-top:var(--chakra-space-6);padding-bottom:var(--chakra-space-6);-webkit-padding-start:0px;padding-inline-start:0px;-webkit-padding-end:0px;padding-inline-end:0px;}@media screen and (min-width: 64em){.css-18mytjh{padding-top:var(--chakra-space-14);padding-bottom:var(--chakra-space-14);-webkit-padding-start:var(--chakra-space-14);padding-inline-start:var(--chakra-space-14);-webkit-padding-end:var(--chakra-space-14);padding-inline-end:var(--chakra-space-14);}}</style><article id="article" class="css-18mytjh"><style data-emotion="css 1jud5vj">.css-1jud5vj{display:-webkit-box;display:-webkit-flex;display:-ms-flexbox;display:flex;-webkit-align-items:center;-webkit-box-align:center;-ms-flex-align:center;align-items:center;-webkit-flex-direction:row;-ms-flex-direction:row;flex-direction:row;gap:var(--chakra-space-4);margin-bottom:var(--chakra-space-6);}</style><div class="chakra-stack css-1jud5vj"><style data-emotion="css 1qgbanv">.css-1qgbanv{border-radius:var(--chakra-radii-full);display:-webkit-inline-box;display:-webkit-inline-flex;display:-ms-inline-flexbox;display:inline-flex;-webkit-align-items:center;-webkit-box-align:center;-ms-flex-align:center;align-items:center;-webkit-box-pack:center;-ms-flex-pack:center;-webkit-justify-content:center;justify-content:center;text-align:center;text-transform:uppercase;font-weight:var(--chakra-fontWeights-medium);position:relative;-webkit-flex-shrink:0;-ms-flex-negative:0;flex-shrink:0;font-size:var(--avatar-font-size);color:var(--chakra-colors-white);border-color:var(--avatar-border-color);vertical-align:top;width:var(--avatar-size);height:var(--avatar-size);--avatar-border-color:var(--chakra-colors-white);--avatar-size:3rem;--avatar-font-size:calc(3rem / 2.5);background:var(--chakra-colors-dsorange-500);}.css-1qgbanv:not([data-loaded]){--avatar-bg:#b5384f;}.chakra-ui-dark .css-1qgbanv:not([data-theme]),[data-theme=dark] .css-1qgbanv:not([data-theme]),.css-1qgbanv[data-theme=dark]{--avatar-border-color:var(--chakra-colors-gray-800);}</style><span class="chakra-avatar css-1qgbanv"><style data-emotion="css 1ebyn6">.css-1ebyn6{font-size:var(--avatar-font-size);line-height:1;}</style><div role="img" aria-label="Leslie Wang" class="chakra-avatar__initials css-1ebyn6">LW</div></span><style data-emotion="css psjeyg">.css-psjeyg{display:-webkit-box;display:-webkit-flex;display:-ms-flexbox;display:flex;-webkit-align-items:flext-start;-webkit-box-align:flext-start;-ms-flex-align:flext-start;align-items:flext-start;-webkit-flex-direction:column;-ms-flex-direction:column;flex-direction:column;gap:0px;}</style><div class="chakra-stack css-psjeyg"><div class="css-0"><style data-emotion="css tx5moa">.css-tx5moa{transition-property:var(--chakra-transition-property-common);transition-duration:var(--chakra-transition-duration-fast);transition-timing-function:var(--chakra-transition-easing-ease-out);cursor:pointer;-webkit-text-decoration:none;text-decoration:none;outline:2px solid transparent;outline-offset:2px;color:inherit;display:inline;}.css-tx5moa:hover,.css-tx5moa[data-hover]{-webkit-text-decoration:underline;text-decoration:underline;}.css-tx5moa:focus-visible,.css-tx5moa[data-focus-visible]{box-shadow:var(--chakra-shadows-outline);}</style><a class="chakra-link css-tx5moa" href="https://dewesoft.com/blog/leslie-wang">Leslie Wang</a></div><p class="chakra-text css-0">Wednesday, February 1, 2023 · 0 min read</p></div></div><style data-emotion="css v8x8h0">.css-v8x8h0{display:inline-block;font-family:monospace;margin-bottom:var(--chakra-space-4);padding:var(--chakra-space-3);border-radius:var(--chakra-radii-lg);font-size:var(--chakra-fontSizes-sm);background:var(--chakra-colors-blackAlpha-100);}</style><div class="css-v8x8h0">by BSH Home Appliances Holding</div><style data-emotion="css axtqao">.css-axtqao{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);line-height:1.33;color:var(--chakra-colors-blackAlpha-900);margin-bottom:var(--chakra-space-8);font-size:var(--chakra-fontSizes-4xl);}@media screen and (min-width: 52em){.css-axtqao{line-height:1.2;font-size:var(--chakra-fontSizes-5xl);}}@media screen and (min-width: 64em){.css-axtqao{font-size:var(--chakra-fontSizes-6xl);}}</style><h1 class="chakra-heading css-axtqao">Electric Household Appliance Testing</h1><style data-emotion="css 1bfl6q8">.css-1bfl6q8 h1{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);font-size:var(--chakra-fontSizes-4xl);margin-bottom:var(--chakra-space-8);}@media screen and (min-width: 52em){.css-1bfl6q8 h1{font-size:var(--chakra-fontSizes-5xl);margin-bottom:var(--chakra-space-10);}}.css-1bfl6q8 h2{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);font-size:var(--chakra-fontSizes-2xl);margin-top:var(--chakra-space-12);margin-bottom:var(--chakra-space-6);}@media screen and (min-width: 52em){.css-1bfl6q8 h2{font-size:var(--chakra-fontSizes-3xl);margin-top:var(--chakra-space-14);margin-bottom:var(--chakra-space-8);}}.css-1bfl6q8 h3{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-semibold);font-size:var(--chakra-fontSizes-xl);margin-top:var(--chakra-space-8);margin-bottom:var(--chakra-space-3);}@media screen and (min-width: 52em){.css-1bfl6q8 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thead{border-bottom-width:1px;border-bottom-color:var(--chakra-colors-gray-300);}.chakra-ui-dark .css-1bfl6q8 table thead:not([data-theme]),[data-theme=dark] .css-1bfl6q8 table thead:not([data-theme]),.css-1bfl6q8 table thead[data-theme=dark]{border-bottom-color:var(--chakra-colors-gray-600);}.css-1bfl6q8 table th{text-align:inherit;font-weight:600;padding:var(--chakra-space-2);}@media screen and (min-width: 52em){.css-1bfl6q8 table th{padding:var(--chakra-space-3);}}.css-1bfl6q8 table td{padding:var(--chakra-space-2);vertical-align:baseline;}@media screen and (min-width: 52em){.css-1bfl6q8 table td{padding:var(--chakra-space-3);}}.css-1bfl6q8 table tbody tr{border-bottom-width:1px;border-bottom-color:var(--chakra-colors-gray-200);}.chakra-ui-dark .css-1bfl6q8 table tbody tr:not([data-theme]),[data-theme=dark] .css-1bfl6q8 table tbody tr:not([data-theme]),.css-1bfl6q8 table tbody tr[data-theme=dark]{border-bottom-color:var(--chakra-colors-gray-700);}.css-1bfl6q8 table tbody tr:last-of-type{border-bottom-width:0px;border-bottom-color:var(--chakra-colors-transparent);}.css-1bfl6q8 table tfoot tr{border-top-width:1px;border-top-color:var(--chakra-colors-gray-300);}.chakra-ui-dark .css-1bfl6q8 table tfoot tr:not([data-theme]),[data-theme=dark] .css-1bfl6q8 table tfoot tr:not([data-theme]),.css-1bfl6q8 table tfoot tr[data-theme=dark]{border-top-color:var(--chakra-colors-gray-600);}.css-1bfl6q8 h1+*,.css-1bfl6q8 h2+*,.css-1bfl6q8 h3+*,.css-1bfl6q8 h4+*,.css-1bfl6q8 hr+*{margin-top:0px;}.css-1bfl6q8 a.inline-record{color:var(--chakra-colors-black);}.css-1bfl6q8 a.inline-record:hover,.css-1bfl6q8 a.inline-record[data-hover]{-webkit-text-decoration:none;text-decoration:none;}.css-1bfl6q8 a.inline-record p{text-transform:uppercase;letter-spacing:var(--chakra-letterSpacings-tighter);font-weight:bolder;}</style><div class="css-1bfl6q8"><p>Today more and more household electrical appliances use microcomputers. Common household electrical appliances are now capable of doing some complex working procedures. BSH, a world-renowned manufacturer of household appliances needed a new test system to measure voltage, current, power, temperature, and more, to verify whether the work procedure of household appliances is consistent with the design or not. </p><p>The Dewesoft solution - a SIRIUS DAQ system, with a custom test box, flexible DSI sensor interface, and powerful DewesoftX data acquisition software - helped the customer get the test results needed with a simple and efficient test setup.</p></div><style data-emotion="css 1eu8sfi">.css-1eu8sfi{-webkit-margin-start:calc(var(--chakra-space-4) * -1);margin-inline-start:calc(var(--chakra-space-4) * -1);-webkit-margin-end:calc(var(--chakra-space-4) * -1);margin-inline-end:calc(var(--chakra-space-4) * -1);}@media screen and (min-width: 64em){.css-1eu8sfi{-webkit-margin-start:calc(var(--chakra-space-14) * -1);margin-inline-start:calc(var(--chakra-space-14) * -1);-webkit-margin-end:calc(var(--chakra-space-14) * 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3600w,https://www.datocms-assets.com/53444/1669801440-household-appliance-testing-cover.jpg?auto=format&w=1200&dpr=4 4800w"/><img src="https://www.datocms-assets.com/53444/1669801440-household-appliance-testing-cover.jpg?auto=format&w=1200" alt="Household appliance testing" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div></div><style data-emotion="css e37esg">.css-e37esg h1{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);font-size:var(--chakra-fontSizes-4xl);margin-bottom:var(--chakra-space-8);}@media screen and (min-width: 52em){.css-e37esg h1{font-size:var(--chakra-fontSizes-5xl);margin-bottom:var(--chakra-space-10);}}.css-e37esg h2{font-family:var(--chakra-fonts-heading);font-weight:var(--chakra-fontWeights-bold);font-size:var(--chakra-fontSizes-2xl);margin-top:var(--chakra-space-12);margin-bottom:var(--chakra-space-6);}@media screen and (min-width: 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ul>li::marker[data-theme=dark]{color:var(--chakra-colors-gray-300);}.css-e37esg h1+*,.css-e37esg h2+*,.css-e37esg h3+*,.css-e37esg h4+*,.css-e37esg hr+*{margin-top:0px;}.css-e37esg a.inline-record{color:var(--chakra-colors-black);}.css-e37esg a.inline-record:hover,.css-e37esg a.inline-record[data-hover]{-webkit-text-decoration:none;text-decoration:none;}.css-e37esg a.inline-record p{text-transform:uppercase;letter-spacing:var(--chakra-letterSpacings-tighter);font-weight:bolder;}.css-e37esg table{margin-top:0px;margin-bottom:0px;}</style><div class="css-e37esg"><span style="display:block"><h2 id="case-study-introduction" class="post-heading">Case study introduction</h2><p>With more microcomputers used, more and more electrical household appliances can perform more accurately control, which means the appliances can do more complex working procedures. Manufacturers of household appliances now need more advanced measuring devices to test and verify these.</p><p>The device under test in this case is an <strong>induction multi cooker</strong> – capable of roasting, baking, boiling, braising, steaming, frying, and sous-vide cooking - all combined in one appliance with memory function, pre-set timer, and 50 preset programs for various dishes. The cooker even comes with a mobile app adding functions such as a shopping list, preparation videos, and new recipes added regularly.</p><style data-emotion="css 1bujgkd">.css-1bujgkd{display:-webkit-box;display:-webkit-flex;display:-ms-flexbox;display:flex;-webkit-flex-direction:column;-ms-flex-direction:column;flex-direction:column;-webkit-box-pack:center;-ms-flex-pack:center;-webkit-justify-content:center;justify-content:center;position:relative;-webkit-align-items:center;-webkit-box-align:center;-ms-flex-align:center;align-items:center;}</style><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:591px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI1OTEiIGhlaWdodD0iNDMxIj48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgLFRMPDiEQDhQVDxsNDQ0PFxgZGCIfFiEdJSsjHR0oHRUWJDUlKC0vMjIyGSU4PTcwPCsxMi8BCgsLDg0OHA8QHDUcHRwvLzUvLy8vLzUvLy8vLzUvLy8vLzUvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIABIAGAMBIgACEQEDEQH/xAAZAAACAwEAAAAAAAAAAAAAAAAABgEFBwL/xAAfEAACAQQCAwAAAAAAAAAAAAAAAQMEBRExAgYTISL/xAAWAQEBAQAAAAAAAAAAAAAAAAADBAL/xAAYEQADAQEAAAAAAAAAAAAAAAAAAQIDEv/aAAwDAQACEQMRAD8Atev3VcGssf6S5Ry06eVowqxXCeTgmsj5aK+dw4bZmqYyxlDzLceCWyRTkreSXtgF2w3lJmvWUvDoerYvgkBbKDqs0AAAEz//2Q==" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=0.25 147w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=0.5 295w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=0.75 443w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024 591w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=1.5 886w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=2 1182w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=3 1773w,https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024&dpr=4 2364w"/><img src="https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format&fit=max&w=1024" alt="BHS induction multicooker testing" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><style data-emotion="css 38zu32">.css-38zu32{font-size:var(--chakra-fontSizes-md);font-style:italic;font-weight:var(--chakra-fontWeights-medium);margin-top:var(--chakra-space-4);padding:var(--chakra-space-2);}</style><figcaption class="css-38zu32">BHS induction multicooker testing</figcaption></figure><p>The customer in this case is a world-famous manufacturer of household appliances in China, <strong>BSH Home Appliances Group</strong> (BSH Hausgeräte GmbH), founded in 1967 as a joint venture of Robert Bosch GmbH (Stuttgart) and Siemens AG (Munich). BSH has been exclusively owned by the Bosch Group since January 2015. In its over 50 years of history, BSH has grown from a German exporter into one of the world's leading home appliance manufacturers.</p><p>Since BSH’s entry into the China market in 1994, and over decades of fast growth, China has become one of the most important global markets for the Group worldwide. Headquartered in Nanjing, BSH China holds five branch companies, operates three production bases in Chuzhou, Wuxi, and Nanjing, and has a research and development center in Nanjing.</p><p>The wide range of white appliance products manufactured in China includes <strong>refrigerators and freezers, washing machines, laundry dryers, water heaters, cooking appliances</strong>, and other home small appliances. In addition, the company imports some appliances like dishwashers and ovens from BSH production bases in Europe.</p><h2 id="household-appliance-testing-issue-and-application" class="post-heading">Household appliance testing issue and application</h2><p>This is a case of general testing as well as testing quality and safety (electrical safety). The customer wants to verify whether the heating process and complex working procedures of their household appliances, such as an electric kettle or electric cooker, are consistent with the design or not. Multiple signals, such as <strong>voltage, current, and temperature need to be measured</strong>, but with as few channels as possible.</p><p>Previously the customer used traditional multimeters and dynamometers to measure and test, but now they use a <a href="https://dewesoft.com/products/sirius">Dewesoft SIRIUS</a> - a flexible USB and EtherCAT data acquisition system - and <a href="https://dewesoft.com/products/dewesoftx">Dewesoft X3 software</a> with a <a href="https://dewesoft.com/applications/electrical-power-analysis">Power analyzer module</a>, an advanced math module for power analysis and power quality analysis.</p><p>In addition, through the European headquarters, the customer already knows Dewesoft and uses a custom Dewesoft product, TEST-BOX-HV-10A. BSH in China wished to use the same product and the same specific custom-made system as the company group headquarters.</p><p>TEST-BOX-HV-10A allows the measurement of voltage and current, and can at the same time supply the power to the test household appliance. This custom module and flexible <a href="https://dewesoft.com/products/dsi-adapters">DSI adapters</a> can help the customer perform the test and acquire the results needed. </p><h2 id="solution-setup-and-configuration" class="post-heading">Solution - setup and configuration</h2><p>The actual testing took place in the customer’s testing laboratory with a Dewesoft SIRIUS data acquisition module, the custom test box module, a thermocouple sensor, and the device under test – the electric multicooker.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:584px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI1ODQiIGhlaWdodD0iMzA3Ij48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgLChUVDhUNDQoVFSUOFhUSFx0ZHRYTFiEaIysjGh0oHSEWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLDg0OHBANHC8cFhwvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIAA0AGAMBIgACEQEDEQH/xAAWAAEBAQAAAAAAAAAAAAAAAAAFBAH/xAAeEAABBAIDAQAAAAAAAAAAAAABAAMEBQIGEiExEf/EABUBAQEAAAAAAAAAAAAAAAAAAAMB/8QAGBEAAwEBAAAAAAAAAAAAAAAAAAECERL/2gAMAwEAAhEDEQA/AE7vZ22mCQgoG4NuOEFWz6xh2MeQKFhUsUOn4D6oucIqLrbaGhgsUtjTRssewVqJudHVH//Z" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=0.25 146w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=0.5 292w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=0.75 438w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024 584w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=1.5 876w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=2 1168w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=3 1752w,https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024&dpr=4 2336w"/><img src="https://www.datocms-assets.com/53444/1669801640-multicooker-test-setup-sirius-daq.jpg?auto=format&fit=max&w=1024" alt="Test hardware setup including SIRIUS and Test-Box-HV" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Test hardware setup including SIRIUS and Test-Box-HV</figcaption></figure><p><strong>Hardware:</strong></p><ul><li><p>Data acquisition system: SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+</p></li><li><p>Current and Voltage adapter box: TEST-BOX-HV-10A</p></li><li><p>Thermocouple Type K Sensor Adapter: DSI-TH-K</p></li></ul><p><strong>Software:</strong></p><ul><li><p>Dewesoft X3 Data Acquisition Software with Power module option</p></li></ul><p>In this case, the SIRIUS data acquisition device with <strong>high galvanic channel-to-channel isolation</strong> is used. It includes 2 HV (High-voltage) channels, 2 LV (Low-voltage) banana plug channels, 2 LV DSUB9 channels, and 2 LV+ channels with additional digital counter/encoder inputs.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:1024px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSIxMDI0IiBoZWlnaHQ9IjI1OCI+PC9zdmc+" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgFCgoLDiAQDg0NDh0VHREYKCUdHiYlHiEmKysvLR0oHSEWJTUlKD47MjIyGSI4PTcwPCsxMi8BCgsLDg0OHBANHDsdIig7Oy8vLy87Ly8vLy87OzsvLy8vLzsvLy8vLy8vOy8vNS8vLy8vLy8vLy8vLy8vLy8vL//AABEIAAcAGAMBIgACEQEDEQH/xAAXAAEAAwAAAAAAAAAAAAAAAAAAAQME/8QAHxAAAAYCAwEAAAAAAAAAAAAAAAECAwQGBRFhYnIH/8QAFwEAAwEAAAAAAAAAAAAAAAAAAgMEAP/EABoRAAICAwAAAAAAAAAAAAAAAAACMTIBAyH/2gAMAwEAAhEDEQA/AK4dMvipO2srETrsNL9K+kOPlvMwzT7IAGTPA9tg/VrtC0buSiqPhQkACGkoSp//2Q==" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=0.25 256w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=0.5 512w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=0.75 768w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024 1024w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=1.5 1536w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=2 2048w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=3 3072w,https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024&dpr=4 4096w"/><img src="https://www.datocms-assets.com/53444/1669801791-siriusi-2xhv-2xlv.png?auto=format&fit=max&w=1024" alt="SIRIUS isolated data acquisition system (SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+)" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">SIRIUS isolated data acquisition system (SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+)</figcaption></figure><div class="css-0"><style data-emotion="css 1v0x6xo">.css-1v0x6xo{position:relative;padding-top:56.25%;box-shadow:0 0.9px 2.2px rgba(0,0,0,0.02),0 2.2px 5.3px rgba(0,0,0,0.028),0 4.1px 10px rgba(0,0,0,0.035),0 7.4px 17.9px rgba(0,0,0,0.042),0 13.8px 33.4px rgba(0,0,0,0.05),0 33px 80px rgba(0,0,0,0.07);}</style><div class="css-1v0x6xo"></div><style data-emotion="css 1q1gjhz">.css-1q1gjhz{text-align:center;font-style:italic;}</style><p class="chakra-text css-1q1gjhz">High galvanic channel-to-channel and channel-to-ground isolation explained</p></div><p>In addition, another custom-made product, TEST-BOX-HV-10A, is also used. It’s a test box with a 10A current shunt, which can convert the current signal to a low voltage signal for measurement.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:1024px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSIxMDI0IiBoZWlnaHQ9IjI2NCI+PC9zdmc+" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgLEhYNFw0NDA0NDh0QFg0YFxQZGBYVFhUaHysjGh0oHRUWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLDg0OHA0QEC8oFhw7Oy8vLy87Oy8vLy8vLy8vLy8vLy87Ly8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIAAcAGAMBIgACEQEDEQH/xAAVAAEBAAAAAAAAAAAAAAAAAAAABP/EABoQAAEFAQAAAAAAAAAAAAAAAAABAgMFMQT/xAAWAQEBAQAAAAAAAAAAAAAAAAADAgH/xAAdEQABAwUBAAAAAAAAAAAAAAABAAIyAwQhIpER/9oADAMBAAIRAxEAPwCqSlcmuLeSlakegEWzh5EJL+ntM9UlrRJIzQAa52YhEylrM9X/2Q==" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=0.25 256w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=0.5 512w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=0.75 768w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024 1024w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=1.5 1536w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=2 2048w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=3 3072w,https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024&dpr=4 4096w"/><img src="https://www.datocms-assets.com/53444/1669801857-dewesoft-test-box-hv-10a.jpg?auto=format&fit=max&w=1024" alt="Custom TEST-BOX-HV-10A" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Custom TEST-BOX-HV-10A</figcaption></figure><p>This TEST-BOX is supplied with a measuring cable with banana connectors. For voltage measurements, the supplied cable is connected to the SIRIUS HV amplifier and for current measurements to the SIRIUS LV-BAN amplifier. It includes a main switch for activating the measurement housing, a measuring socket supply to the test household appliance, and a tube fuse 10A.</p><p>The <strong>Dewesoft DSI® adapters</strong> convert any analog input amplifier with DSUB9 connector into a universal analog input that can accept everything from strain gage, IEPE/ICP, LVDT, RTD, current to voltage signals with up to ±200V - and in this case a thermocouple. </p><p>The adapters are automatically recognized by the <a href="https://dewesoft.com/blog/what-is-teds-sensor-technology-ieee-1451">TEDS sensor chip</a> and all settings are configured automatically inside Dewesoft X DAQ software.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:1024px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSIxMDI0IiBoZWlnaHQ9IjU1NiI+PC9zdmc+" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgFCgoFBQwFBQUFBREJCgUMFxMZGBYTFhUaHysjGh0oHRUWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLBQUFEAUFEC8cFhwvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIAA4AGAMBIgACEQEDEQH/xAAVAAEBAAAAAAAAAAAAAAAAAAAAB//EABQQAQAAAAAAAAAAAAAAAAAAAAD/xAAVAQEBAAAAAAAAAAAAAAAAAAACAP/EABQRAQAAAAAAAAAAAAAAAAAAAAD/2gAMAwEAAhEDEQA/ALEAJACT/9k=" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.25 256w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.5 512w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.75 768w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024 1024w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=1.5 1536w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=2 2048w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=3 3072w,https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=4 4096w"/><img src="https://www.datocms-assets.com/53444/1669801902-test-box-hv-10a-wiring-diagram.png?auto=format&fit=max&w=1024" alt="The wiring of the TEST-BOX-HV-10A" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">The wiring of the TEST-BOX-HV-10A</figcaption></figure><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:668px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI2NjgiIGhlaWdodD0iNDI3Ij48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgkQExELCQcIDg0NDg4JCBEJDg0MFxUZGBYVFhUaHysjGh0oHRUWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLBQUFEAUFEC8cFhwvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIABAAGAMBIgACEQEDEQH/xAAYAAACAwAAAAAAAAAAAAAAAAABAgAEB//EABsQAAICAwEAAAAAAAAAAAAAAAAEAQIDEiEF/8QAFQEBAQAAAAAAAAAAAAAAAAAAAgD/xAAUEQEAAAAAAAAAAAAAAAAAAAAA/9oADAMBAAIRAxEAPwDRHbCqztBXcy8EVY1gQl9fBN6hA61FoISf/9k=" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=0.25 167w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=0.5 334w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=0.75 501w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024 668w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=1.5 1002w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=2 1336w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=3 2004w,https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024&dpr=4 2672w"/><img src="https://www.datocms-assets.com/53444/1669801923-measurement-and-test-wiring-setup.jpg?auto=format&fit=max&w=1024" alt="Measuring and test connection diagram" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Measuring and test connection diagram</figcaption></figure><h2 id="measurements" class="post-heading">Measurements</h2><p>To test the multicooker the measuring cable was simply connected to the <a href="https://dewesoft.com/products/sirius">SIRIUS data acquisition system</a> and TEST-BOX-HV-10A. The socket of the test household electrical appliances was plugged into the measuring socket of the TEST-BOX-HV-10A, as shown in the connection diagram above.<br/> <br/>Water was heated by the electric cooker under test – the same procedure would apply for other appliances, e.g. an electric kettle. The voltage and current were measured by the TEST-BOX. The temperature was measured through the <strong>thermocouple sensor</strong>. The <strong>power consumption (energy efficiency) calculation</strong>, voltage, and current are calculated and visualized by <strong>curves of power and temperature</strong>.</p><p>TEST-BOX-HV-10A is supplied with power from the overall electric supply, while the device under test - the electric cooker - receives 220V AC from the measuring socket of the custom product TEST-BOX.</p><p>The measuring voltage signal from the measuring socket is connected to the banana connectors directly to the SIRIUS data acquisition system, through the HV (high-voltage) amplifier. The current signal is converted into a low voltage signal by the 10A current shunt, and also connected to the banana connectors of the SIRIUS LV-BAN amplifier.</p><p>At the same time, the SIRIUS can measure the temperature with the DSI-TH-K thermocouple adapter from the water in the test electric kettle or electric cooker.</p><p>Considering that any instability of the electric supply could impact on the final power calculations and the test result, the customer used the power supply from the stabilized voltage supply to minimize the potential sources of test faults of this nature.</p><p>More and more modern household electrical appliances use microcomputer boards, and the working procedures of such household products become more and more complex.</p><p>For instance, the electric cooker in this case, according to the design of the customer, does not always keep the power of the cooker at its high during all of the heating procedures. In fact, the power will go down when the temperature reaches a certain point and then go up and down again - interchanging until the water in the cooker reaches the boiling point.</p><p>It’s a complex process and the manufacturer needs to control it, record the curves of power consumption and temperature, and analyze the results.</p><h2 id="measurement-results-and-analysis" class="post-heading">Measurement results and analysis</h2><p>The DewesoftX Power Analysis module was used for the calculation of the power parameters. Almost all household electrical appliances are based on a <strong>single-phase power system</strong>. </p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:1024px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSIxMDI0IiBoZWlnaHQ9Ijg1NCI+PC9zdmc+" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBg4ICAgLFgsPDg8QDQ4OGh0NFg8YFx8ZGCIfFhUmHy0jHR0oHRUWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLDg0OHQ4PHC8eIhwvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIABUAGAMBIgACEQEDEQH/xAAZAAEAAgMAAAAAAAAAAAAAAAAABAUBBgf/xAAcEAACAwADAQAAAAAAAAAAAAAAAQIDEQUhMQT/xAAVAQEBAAAAAAAAAAAAAAAAAAACA//EABcRAQEBAQAAAAAAAAAAAAAAAAABAwL/2gAMAwEAAhEDEQA/AOkfOoVX7Fk+zkHF4ka7x1lk7NkyddOSn0HiHosVyM98QKqNtjn4BWBEb4XkuiZu2dgA4U0ZTyzwACoR/9k=" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.25 256w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.5 512w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=0.75 768w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024 1024w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=1.5 1536w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=2 2048w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=3 3072w,https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024&dpr=4 4096w"/><img src="https://www.datocms-assets.com/53444/1669801978-dewesoft-x-single-phase-wiring-diagram.png?auto=format&fit=max&w=1024" alt="Single-phase wiring diagram setup inside DewesoftX software" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Single-phase wiring diagram setup inside DewesoftX software</figcaption></figure><div class="css-0"><div class="css-1v0x6xo"></div><p class="chakra-text css-1q1gjhz">Dewesoft - World Smallest Power Analyzer</p></div><p>To measure and present the measurement results a single-phase power connection just needs to be configured and the power calculated in the <a href="https://dewesoft.com/products/dewesoftx">DewesoftX software</a>.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:602px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI2MDIiIGhlaWdodD0iMzQ5Ij48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgLFRAXDhgQDRUNFR4VFhUSGhUZGBYVFhYdHysjGikoKRUiJTUlKC0vMjIyHSI4PTcwPCsxMi8BCgsLDg0OHBAQHDsoFig7Ozs7Oy87OzsvLzsvLzs7LzsvNS87Oy87Ly8vLzsvLy8vLy8vLy81Ly8vLy8vLy8vL//AABEIAA4AGAMBIgACEQEDEQH/xAAYAAACAwAAAAAAAAAAAAAAAAAABAIFB//EABsQAAEFAQEAAAAAAAAAAAAAAAEAAgMFEQQh/8QAFQEBAQAAAAAAAAAAAAAAAAAAAwL/xAAXEQEBAQEAAAAAAAAAAAAAAAABAAID/9oADAMBAAIRAxEAPwDQZa8vsQmX1Tm9LSFOWYssW4E5J0ETNGIjoUcdaZTprHPIxCsjNmeITmpEb//Z" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=0.25 150w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=0.5 301w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=0.75 451w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024 602w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=1.5 903w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=2 1204w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=3 1806w,https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024&dpr=4 2408w"/><img src="https://www.datocms-assets.com/53444/1669802041-the-power-and-temperature-curve.png?auto=format&fit=max&w=1024" alt="BSH Home Appliances Holding, Nanjing, China By Leslie Wang, Support Engineer, Dewesoft China Today more and more household electrical appliances use microcomputers. Common household electrical appliances are now capable of doing some complex working procedures. BSH, a world-renowned manufacturer of household appliances needed a new test system to measure voltage, current, power, temperature, and more, to verify whether the work procedure household appliance is consistent with the design or not. The Dewesoft solution - a SIRIUS DAQ system, with a custom test box, flexible DSI sensor interface, and powerful Dewesoft X data acquisition software - helped the customer get the test results needed with a simple and efficient test setup. Dewesoft easy to use data acquisition systems Case Study Introduction With more microcomputers used, more and more electrical household appliances can perform more accurately control, which means the appliances can do more complex working procedures. Manufacturers of household appliances now need more advanced measuring devices to test and verify these. The device under test in this case is an induction multi cooker – capable of roasting, baking, boiling, braising, steaming, frying, and sous-vide cooking - all combined in one appliance with memory function, pre-set timer, and 50 preset programs for various dishes. The cooker even comes with a mobile app adding functions such as a shopping list, preparation videos, and new recipes added regularly. BSH induction multicooker The customer in this case is a world-famous manufacturer of household appliances in China, BSH Home Appliances Group (BSH Hausgeräte GmbH), founded in 1967 as a joint venture of Robert Bosch GmbH (Stuttgart) and Siemens AG (Munich). BSH has been exclusively owned by Bosch Group since January 2015. In its over 50 years of history, BSH has grown from a German exporter into one of the world's leading home appliance manufacturers. Since BSH’s entry into the China market in 1994, and over decades of fast growth, China has become one of the most important global markets for the Group worldwide. Headquartered in Nanjing, BSH China holds five branch companies, operates three production bases in Chuzhou, Wuxi, and Nanjing, and has a research and development center in Nanjing. The wide range of white appliance products manufactured in China includes refrigerators and freezers, washing machines, laundry dryers, water heaters, cooking appliances, and other home small appliances. In addition, the company imports some appliances like dishwashers and ovens from BSH production bases in Europe. Household Appliance Testing Issue and Application This is a case of general testing as well as testing the quality and safety (electrical safety). The customer wants to verify whether the heating process and complex working procedures of their household appliances, such as an electric kettle or electric cooker, are consistent with the design or not. Multiple signals, such as voltage, current, and temperature need to be measured, but with a few channels as possible. Previously the customer used traditional multimeters and dynamometers to measure and test, but now they use a Dewesoft SIRIUS - a flexible USB and EtherCAT data acquisition system - and Dewesoft X3 software with a Power analyzer module, an advanced math module for power analysis and power quality analysis. In addition, through the European headquarters, the customer already knows Dewesoft and uses a custom Dewesoft product, TEST-BOX-HV-10A. BSH in China wished to use the same product and the same specific custom-made system as the company group headquarters. TEST-BOX-HV-10A allows the measurement of voltage and current, and can at the same time supply the power to the test household appliance. This custom module and flexible DSI adapters can help the customer perform the test and acquire the results needed. Solution - Setup and Configuration The actual testing took place in the customer’s testing laboratory with a Dewesoft SIRIUS data acquisition module, the custom test box module, a thermocouple sensor, and the device under test – the electric multicooker. Test hardware setup including SIRIUS and Test-Box-HVTest hardware setup including Dewesoft SIRIUS and Test-Box-HV Hardware: Data acquisition system: SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ Current and Voltage adapter box: TEST-BOX-HV-10A Thermocouple Type K Sensor Adapter: DSI-TH-K Software: Dewesoft X3 Data Acquisition Software with Power module option In this case, the SIRIUS data acquisition device with high galvanic channel-to-channel isolation is used. It includes 2 HV (High-voltage) channels, 2 LV (Low-voltage) banana plug channels, 2 LV DSUB9 channels, and 2 LV+ channels with additional digital counter/encoder inputs. SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ data acquisition systemSIRIUS isolated data acquisition system (SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+) High galvanic channel-to-channel and channel-to-ground isolation explained In addition, another custom-made product, TEST-BOX-HV-10A, is also used. It’s a test box with a 10A current shunt, which can convert the current signal to a low voltage signal for measurement. Dewesoft custom connection box with HV and 10A shunt Custom TEST-BOX-HV-10A This TEST-BOX is supplied with a measuring cable with banana connectors. For voltage measurements, the supplied cable is connected to the SIRIUS HV amplifier and for current measurements to the SIRIUS LV-BAN amplifier. It includes a main switch for activating the measurement housing, a measuring socket supply to the test household appliance, and a tube fuse 10A. The Dewesoft DSI® adapters convert any analog input amplifier with DSUB9 connector into a universal analog input that can accept everything from strain gage, IEPE/ICP, LVDT, RTD, current to voltage signals with up to ±200V - and in this case a thermocouple. The adapters are automatically recognized by the TEDS sensor chip and all settings are configured automatically inside Dewesoft X DAQ software. TEST-BOX-HV-10A wiring diagram The wiring of the TEST-BOX-HV-10A Measuring and test connection diagramMeasuring and test connection diagram Measurements To test the multicooker the measuring cable was simply connected to the SIRIUS data acquisition system and TEST-BOX-HV-10A. The socket of the test household electrical appliances was plugged into the measuring socket of the TEST-BOX-HV-10A, as shown in the connection diagram above. Water was heated by the electric cooker under test – the same procedure would apply for other appliances, e.g. an electric kettle. The voltage and current were measured by the TEST-BOX. The temperature was measured through the thermocouple sensor. The power consumption (energy efficiency) calculation, the voltage, and current calculated and visualized by curves of power and temperature. TEST-BOX-HV-10A is supplied with power from the overall electric supply, while the device under test - the electric cooker - receives 220V AC from the measuring socket of custom product TEST-BOX. The measuring voltage signal from the measuring socket is connected to the banana connectors directly to the SIRIUS data acquisition system, through the HV (high-voltage) amplifier. The current signal is converted into a low voltage signal by the 10A current shunt, and also connected to the banana connectors of the SIRIUS LV-BAN amplifier. At the same time, the SIRIUS can measure the temperature with the DSI-TH-K thermocouple adapter from the water in the test electric kettle or electric cooker. Considering that any instability of the electric supply could impact on the final power calculations and the test result, the customer used the power supply from the stabilized voltage supply to minimize the potential sources of test faults of this nature. More and more modern household electrical appliances use microcomputer boards, and the working procedures of such household products become more and more complex. For instance, the electric cooker in this case, according to the design of the customer, does not always keep the power of the cooker at its high during all of the heating procedures. In fact, the power will go down when the temperature reaches a certain point and then go up and down again - interchanging until the water in the cooker reaches the boiling point. It’s a complex process and the manufacturer needs to control it, record the curves of power consumption and temperature, and analyze the results. Measurement Results and Analysis Dewesoft X Power Analysis module was used for the calculation of the power parameters. Almost all household electrical appliances are based on a single-phase power system. Single-phase wiring diagram setup inside Dewesoft X softwareSingle-phase wiring diagram setup inside Dewesoft X software Dewesoft - World Smallest Power Analyzer To measure and present the measurement results a single-phase power connection just needs to be configured and the power calculated in the Dewesoft X software. The power and the temperature curve visualize the complete work procedure of an electric cooker. The cooker heating is marked in green in the blue box, while the keep warm function is marked in the brown box." style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">BSH Home Appliances Holding, Nanjing, China By Leslie Wang, Support Engineer, Dewesoft China Today more and more household electrical appliances use microcomputers. Common household electrical appliances are now capable of doing some complex working procedures. BSH, a world-renowned manufacturer of household appliances needed a new test system to measure voltage, current, power, temperature, and more, to verify whether the work procedure household appliance is consistent with the design or not. The Dewesoft solution - a SIRIUS DAQ system, with a custom test box, flexible DSI sensor interface, and powerful Dewesoft X data acquisition software - helped the customer get the test results needed with a simple and efficient test setup. Dewesoft easy to use data acquisition systems Case Study Introduction With more microcomputers used, more and more electrical household appliances can perform more accurately control, which means the appliances can do more complex working procedures. Manufacturers of household appliances now need more advanced measuring devices to test and verify these. The device under test in this case is an induction multi cooker – capable of roasting, baking, boiling, braising, steaming, frying, and sous-vide cooking - all combined in one appliance with memory function, pre-set timer, and 50 preset programs for various dishes. The cooker even comes with a mobile app adding functions such as a shopping list, preparation videos, and new recipes added regularly. BSH induction multicooker The customer in this case is a world-famous manufacturer of household appliances in China, BSH Home Appliances Group (BSH Hausgeräte GmbH), founded in 1967 as a joint venture of Robert Bosch GmbH (Stuttgart) and Siemens AG (Munich). BSH has been exclusively owned by Bosch Group since January 2015. In its over 50 years of history, BSH has grown from a German exporter into one of the world's leading home appliance manufacturers. Since BSH’s entry into the China market in 1994, and over decades of fast growth, China has become one of the most important global markets for the Group worldwide. Headquartered in Nanjing, BSH China holds five branch companies, operates three production bases in Chuzhou, Wuxi, and Nanjing, and has a research and development center in Nanjing. The wide range of white appliance products manufactured in China includes refrigerators and freezers, washing machines, laundry dryers, water heaters, cooking appliances, and other home small appliances. In addition, the company imports some appliances like dishwashers and ovens from BSH production bases in Europe. Household Appliance Testing Issue and Application This is a case of general testing as well as testing the quality and safety (electrical safety). The customer wants to verify whether the heating process and complex working procedures of their household appliances, such as an electric kettle or electric cooker, are consistent with the design or not. Multiple signals, such as voltage, current, and temperature need to be measured, but with a few channels as possible. Previously the customer used traditional multimeters and dynamometers to measure and test, but now they use a Dewesoft SIRIUS - a flexible USB and EtherCAT data acquisition system - and Dewesoft X3 software with a Power analyzer module, an advanced math module for power analysis and power quality analysis. In addition, through the European headquarters, the customer already knows Dewesoft and uses a custom Dewesoft product, TEST-BOX-HV-10A. BSH in China wished to use the same product and the same specific custom-made system as the company group headquarters. TEST-BOX-HV-10A allows the measurement of voltage and current, and can at the same time supply the power to the test household appliance. This custom module and flexible DSI adapters can help the customer perform the test and acquire the results needed. Solution - Setup and Configuration The actual testing took place in the customer’s testing laboratory with a Dewesoft SIRIUS data acquisition module, the custom test box module, a thermocouple sensor, and the device under test – the electric multicooker. Test hardware setup including SIRIUS and Test-Box-HVTest hardware setup including Dewesoft SIRIUS and Test-Box-HV Hardware: Data acquisition system: SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ Current and Voltage adapter box: TEST-BOX-HV-10A Thermocouple Type K Sensor Adapter: DSI-TH-K Software: Dewesoft X3 Data Acquisition Software with Power module option In this case, the SIRIUS data acquisition device with high galvanic channel-to-channel isolation is used. It includes 2 HV (High-voltage) channels, 2 LV (Low-voltage) banana plug channels, 2 LV DSUB9 channels, and 2 LV+ channels with additional digital counter/encoder inputs. SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ data acquisition systemSIRIUS isolated data acquisition system (SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+) High galvanic channel-to-channel and channel-to-ground isolation explained In addition, another custom-made product, TEST-BOX-HV-10A, is also used. It’s a test box with a 10A current shunt, which can convert the current signal to a low voltage signal for measurement. Dewesoft custom connection box with HV and 10A shunt Custom TEST-BOX-HV-10A This TEST-BOX is supplied with a measuring cable with banana connectors. For voltage measurements, the supplied cable is connected to the SIRIUS HV amplifier and for current measurements to the SIRIUS LV-BAN amplifier. It includes a main switch for activating the measurement housing, a measuring socket supply to the test household appliance, and a tube fuse 10A. The Dewesoft DSI® adapters convert any analog input amplifier with DSUB9 connector into a universal analog input that can accept everything from strain gage, IEPE/ICP, LVDT, RTD, current to voltage signals with up to ±200V - and in this case a thermocouple. The adapters are automatically recognized by the TEDS sensor chip and all settings are configured automatically inside Dewesoft X DAQ software. TEST-BOX-HV-10A wiring diagram The wiring of the TEST-BOX-HV-10A Measuring and test connection diagramMeasuring and test connection diagram Measurements To test the multicooker the measuring cable was simply connected to the SIRIUS data acquisition system and TEST-BOX-HV-10A. The socket of the test household electrical appliances was plugged into the measuring socket of the TEST-BOX-HV-10A, as shown in the connection diagram above. Water was heated by the electric cooker under test – the same procedure would apply for other appliances, e.g. an electric kettle. The voltage and current were measured by the TEST-BOX. The temperature was measured through the thermocouple sensor. The power consumption (energy efficiency) calculation, the voltage, and current calculated and visualized by curves of power and temperature. TEST-BOX-HV-10A is supplied with power from the overall electric supply, while the device under test - the electric cooker - receives 220V AC from the measuring socket of custom product TEST-BOX. The measuring voltage signal from the measuring socket is connected to the banana connectors directly to the SIRIUS data acquisition system, through the HV (high-voltage) amplifier. The current signal is converted into a low voltage signal by the 10A current shunt, and also connected to the banana connectors of the SIRIUS LV-BAN amplifier. At the same time, the SIRIUS can measure the temperature with the DSI-TH-K thermocouple adapter from the water in the test electric kettle or electric cooker. Considering that any instability of the electric supply could impact on the final power calculations and the test result, the customer used the power supply from the stabilized voltage supply to minimize the potential sources of test faults of this nature. More and more modern household electrical appliances use microcomputer boards, and the working procedures of such household products become more and more complex. For instance, the electric cooker in this case, according to the design of the customer, does not always keep the power of the cooker at its high during all of the heating procedures. In fact, the power will go down when the temperature reaches a certain point and then go up and down again - interchanging until the water in the cooker reaches the boiling point. It’s a complex process and the manufacturer needs to control it, record the curves of power consumption and temperature, and analyze the results. Measurement Results and Analysis Dewesoft X Power Analysis module was used for the calculation of the power parameters. Almost all household electrical appliances are based on a single-phase power system. Single-phase wiring diagram setup inside Dewesoft X softwareSingle-phase wiring diagram setup inside Dewesoft X software Dewesoft - World Smallest Power Analyzer To measure and present the measurement results a single-phase power connection just needs to be configured and the power calculated in the Dewesoft X software. The power and the temperature curve visualize the complete work procedure of an electric cooker. The cooker heating is marked in green in the blue box, while the keep warm function is marked in the brown box.</figcaption></figure><p>Zooming in on the heating part, the blue box part, we can see at the beginning of the heating, the power value is to keep the heating power. But when the water temperature is over about 100 degrees Celsius, the power value of the cooker starts to change down and up, between the heating power and low value. </p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:981px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI5ODEiIGhlaWdodD0iNDU0Ij48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoIFAgSFQoPDhgPFQ0NFhkOEA0OFxYlGBYVFhYdKysjHR0oKRUWJDUlKC0vMjIyHSI4PTcwPCsxMi8BCgsLDg0OHBAQHDsoIiU7Oy87Ozs7Oy8vLzs7Oy8vOzsvLy87Ly8vNTsvLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIAAwAGAMBIgACEQEDEQH/xAAXAAEAAwAAAAAAAAAAAAAAAAAEAAMH/8QAHhAAAQQBBQAAAAAAAAAAAAAAAQACAwQRBRQxQXH/xAAWAQADAAAAAAAAAAAAAAAAAAACAwT/xAAZEQACAwEAAAAAAAAAAAAAAAACEQABUTH/2gAMAwEAAhEDEQA/ANOvWC0hOhsZrtOOkHVGjLUqFo2Q8SWT7Jmb7LI5w4FRGrnlRFVlsOrPZ//Z" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=0.25 245w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=0.5 490w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=0.75 735w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024 981w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=1.5 1471w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=2 1962w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=3 2943w,https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024&dpr=4 3924w"/><img src="https://www.datocms-assets.com/53444/1669802092-heating-part-measurement.png?auto=format&fit=max&w=1024" alt="Zoom of the heating part" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Zoom of the heating part</figcaption></figure><p>And then, zooming in on the brown box, indicating the keep-warm function status, the result shows that the cooker is doing some work when this function is active, and the working power transfer is in the range of about 4W to 11W.</p><figure class="css-1bujgkd"><div style="overflow:hidden;position:relative;max-width:594px"><img style="display:block;width:100%" src="data:image/svg+xml;base64,PHN2ZyB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciIHdpZHRoPSI1OTQiIGhlaWdodD0iMjg1Ij48L3N2Zz4=" aria-hidden="true" alt=""/><img aria-hidden="true" alt="" src="data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAoHBwgHBgoICAgFCgoFBQwFBQUFBREJCgUMFxMZGBYTFhUaHysjGh0oHRUWJDUlKC0vMjIyGSI4PTcwPCsxMi8BCgsLBQUFEAUFEC8cFhwvLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vLy8vL//AABEIAAwAGAMBIgACEQEDEQH/xAAVAAEBAAAAAAAAAAAAAAAAAAAAB//EABQQAQAAAAAAAAAAAAAAAAAAAAD/xAAVAQEBAAAAAAAAAAAAAAAAAAACAP/EABQRAQAAAAAAAAAAAAAAAAAAAAD/2gAMAwEAAhEDEQA/ALAAIgCT/9k=" style="transition:opacity 500ms;opacity:1;position:absolute;left:-5%;top:-5%;width:110%;height:110%;max-width:none;max-height:none"/><noscript><picture><source srcSet="https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=0.25 148w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=0.5 297w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=0.75 445w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024 594w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=1.5 891w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=2 1188w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=3 1782w,https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024&dpr=4 2376w"/><img src="https://www.datocms-assets.com/53444/1669802100-keep-warm-function-measurement.png?auto=format&fit=max&w=1024" alt="Zoom of keep-warm function" style="position:absolute;left:0;top:0;width:100%;height:100%;max-width:none;max-height:none" loading="lazy"/></picture></noscript></div><figcaption class="css-38zu32">Zoom of keep-warm function</figcaption></figure><p>Having recorded such a curve of the data, the customer can verify the product according to the design, the power rating, the timing of the work procedures, the work time, and more – finally, gain the knowledge supporting the further improvement of the products.</p><h2 id="conclusion" class="post-heading">Conclusion</h2><p>The testing demonstrated the flexibility and ease of use of the Dewesoft data acquisition systems, the power of the SIRIUS DAQ system with customized front-end, and the custom-made product, TEST-BOX-HV-10A. </p><p>In comparison with the data acquisition device previously used by the customer, the Dewesoft SIRIUS DAQ device is much smaller in size, and more flexible, and the included Dewesoft DAQ software is much easier to use. The Dewesoft solution measures all signals in one time-axis, facilitating and thus simplifying the customer analysis of the data.</p><p>The customer also benefited from the Dewesoft flexibility and in case more channels are needed in the future, the ease of expansion. Overall connectivity is strengthened as BSH China already has other Dewesoft data acquisition systems in use, and as the headquarters of BSH in Europe is using Dewesoft, test data can now be easily shared and compared.</p><p>Even more, the flexibility of Dewesoft software licensing allows customers to read and analyze recorded data files on any computer(s) without any additional software license.</p><p>The potential to help facilitate and qualify the development of household appliances is even larger. Dewesoft can measure much more, for example, appliance working noise, the vibration of vacuum cleaners, or the speed of revolution of high-speed blenders - almost everything a customer may need.</p></span></div></article></div></div></section></main><style data-emotion="css 1y1ta1y">.css-1y1ta1y{background:var(--chakra-colors-blackAlpha-200);padding-top:var(--chakra-space-14);padding-bottom:var(--chakra-space-4);}</style><footer class="css-1y1ta1y"><style data-emotion="css 1796i17">.css-1796i17{width:100%;-webkit-margin-start:auto;margin-inline-start:auto;-webkit-margin-end:auto;margin-inline-end:auto;-webkit-padding-start:var(--chakra-space-4);padding-inline-start:var(--chakra-space-4);-webkit-padding-end:var(--chakra-space-4);padding-inline-end:var(--chakra-space-4);max-width:var(--chakra-sizes-container-2xl);}</style><div class="chakra-container css-1796i17"><style data-emotion="css cvg5vt">.css-cvg5vt{display:grid;grid-gap:var(--chakra-space-10);grid-template-columns:repeat(2, 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href="https://dewesoft.com/blog/list-of-wind-tunnel-testing-facilities">Wind Tunnel Testing Facilities</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/what-is-signal-processing">Signal Processing</a></li></ul></div><div class="css-14bs28v"><ul role="list" class="css-155za0w"><p class="chakra-text css-wqt4vs">Case Studies</p><li class="css-itvw0n"><a href="https://dewesoft.com/blog/dynamic-measurements-on-suspension-bridges">Dynamic measurements on suspension bridge</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/sound-intensity-measurement-on-bobcat-loaders">Sound intensity measurement on loaders</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/lift-capacity-measurement-on-a-compact-excavator">Excavator lift capacity measurement</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-vibration-monitoring-nasa-crawler">NASA's crawler vibration monitoring</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/improving-tractor-field-testing">Improving tractor field testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/large-scale-aerospace-structural-testing">Aerospace structural testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/perfomance-tuning-in-tractor-pulling-sport">Performance tuning in tractors</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-health-monitoring-worlds-longest-bridge">Monitoring world's longest bridge</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/test-bench-for-large-launcher-solid-propellant-boosters">Rocket engine test bench</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/electric-powertrain-measurements-on-quadrofoil">Electric powertrain measurement on hydrofoil</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/nasa-pcm-telemetry-processing-station">NASA telemetry station</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-testing-of-rocket-nose">Structural testing of rocket nose</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/emergency-ventilator-testing">Emergency ventilator testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/biogas-engine-testing">Biogas engine testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/testing-of-electric-household-appliances">Electric appliances testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/turbine-diagnostics-geothermal-power-plant">Geothermal turbine monitoring</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/non-destructive-monitoring-of-fruit-ripeness">Monitoring of fruit ripeness</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/human-heartbeat-simulation">Simulation of human heart rate</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/bridge-machine-condition-monitoring">Bridge condition monitoring</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/signal-conditioner-for-aerospace-propulsion-research">Aerospace propulsion research</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/dynamic-brake-testing-of-earth-moving-machines">Dynamic brake testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/brake-test-pressure-measurement-on-buses">Brake pressure measurement on buses</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/direction-stability-test-of-braking-vehicle">Direction stability test</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/train-brake-performance-testing-in-winter-conditions">Train brake performance testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/vehicle-dynamics-testing-based-on-iso-standards">Vehicle dynamics testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/space-thermal-protection-system-fitting-control">Fitting and bonding control of thermal protection system</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/rops-testing-tractor-cabin-structural-safety-test">ROPS testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-health-monitoring-with-mems-accelerometers">Structural health monitoring with MEMS accelerometers</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/car-performance-tuning-of-bmw-m5-hurricane">Car performance tuning</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/oma-and-structural-monitoring-of-a-jetty">Structural monitoring of a jetty</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-health-monitoring-of-the-railway-viaduct">Monitoring of the railway viaduct</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/vehicle-road-load-and-durability-testing">Road load data acquisition</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/temperature-measurement-on-a-racing-car">Racing car temperature measurement</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/performance-testing-electric-boat">Electric boat performance testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/troubleshooting-industrial-timber-packaging">Troubleshooting industrial timber packaging</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/certification-of-diesel-generators">Certification of diesel generators</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/vibration-analysis-of-mri-scanner">Vibration analysis of MRI scanner</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/high-voltage-switch-testing-with-synchronizer">High-voltage switch testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/vibration-test-on-high-voltage-reactor">Vibration on High-Voltage Reactor</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/daq-integration-with-ks-tornado-testbed">KS Tornado testbed integration</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/formula-student-race-car-exhaust-noise-testing">Formula Student Exhaust Noise Testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/car-seat-crash-test">Car seat crash test</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/electrical-testing-of-automotive-components">Automotive component testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/tire-noise-measurement">Tire noise measurement</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/structural-monitoring-orvieto-cathedral">Monitoring of the Orvieto cathedral</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/vibration-and-modal-analysis-on-space-telescope">Modal analysis on space telescope</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/correlating-power-measurements">Correlating power with vibration</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/data-acquisition-for-perfect-bbq">DAQ Cooks Up the Perfect BBQ</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/suspension-testing-on-formula-sae-racecar">Suspension testing on formula</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/high-voltage-testing-of-railway-infrastructure">High-voltage testing of railway infrastructure</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/upgrading-test-bench-controls">Pratt Miller’s test bench control</a></li></ul></div><div class="css-14bs28v"><ul role="list" class="css-155za0w"><p class="chakra-text css-wqt4vs">Application Notes</p><li class="css-itvw0n"><a href="https://dewesoft.com/blog/sound-power-level-measurement-on-a-notebook">Sound Power on Notebook</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/road-load-data-logger-for-mts-test-bench">MTS Test Bench</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/comparing-combustion-and-electric-motorcycle">Measuring combustion on electric motorcycle</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/iso-lane-change-test">Lane-change test</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/tractor-brake-test">Brake test on tractors</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/led-testing-efficiency-power-quality-analysis">LED Testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/paper-mill-condition-monitoring">Paper Mill Roles</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/energy-economizer-testing">Economizer Testing</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/evaluation-of-human-response-to-vibrations-in-buildings">Human Response to Vibrations in Buildings</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/energy-consumption-test-of-electric-motorcycle">Energy Consumption Test</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/lower-carbon-emissions-through-supervision-and-control">Industrial Energy Consumption</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/innovation-in-real-time-measurement-and-control-systems">Innovation in Supervisory Control</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/shielded-cables-in-electric-and-hybrid-vehicles">Influence of Shielded Cables</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/sirius-xhs-power-measurement">AC/DC Current Transducer</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/adas-testing-with-velodyne-lidar-data-acquisition">ADAS Testing With Velodyne Lidar DAQ</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/force-measurements-on-trampoline-jumpers">Trampoline Jumpers</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/mesh-wifi-network-and-remote-data-acquisition">Mesh WiFi</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/human-body-vibration-measurements-on-a-motorbike">HBV on Motorbike</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/bridge-structural-monitoring-prevents-collapses">Bridge Collapses Monitoring</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/measuring-the-effects-of-vibration-on-buildings">Measuring Effects of Vibration on Buildings</a></li><li class="css-itvw0n"><a href="https://dewesoft.com/blog/noise-floor-analysis">Noise floor analysis</a></li></ul></div></div><style data-emotion="css 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"}]},{"type":"paragraph","children":[{"type":"span","value":"The Dewesoft solution - a SIRIUS DAQ system, with a custom test box, flexible DSI sensor interface, and powerful DewesoftX data acquisition software - helped the customer get the test results needed with a simple and efficient test setup."}]}]}},"links":[]},"content":{"value":{"schema":"dast","document":{"type":"root","children":[{"type":"heading","level":2,"children":[{"type":"span","value":"Case study introduction"}]},{"type":"paragraph","children":[{"type":"span","value":"With more microcomputers used, more and more electrical household appliances can perform more accurately control, which means the appliances can do more complex working procedures. Manufacturers of household appliances now need more advanced measuring devices to test and verify these."}]},{"type":"paragraph","children":[{"type":"span","value":"The device under test in this case is an "},{"type":"span","marks":["strong"],"value":"induction multi cooker"},{"type":"span","value":" – capable of roasting, baking, boiling, braising, steaming, frying, and sous-vide cooking - all combined in one appliance with memory function, pre-set timer, and 50 preset programs for various dishes. The cooker even comes with a mobile app adding functions such as a shopping list, preparation videos, and new recipes added regularly."}]},{"item":"143783964","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"The customer in this case is a world-famous manufacturer of household appliances in China, "},{"type":"span","marks":["strong"],"value":"BSH Home Appliances Group"},{"type":"span","value":" (BSH Hausgeräte GmbH), founded in 1967 as a joint venture of Robert Bosch GmbH (Stuttgart) and Siemens AG (Munich). BSH has been exclusively owned by the Bosch Group since January 2015. In its over 50 years of history, BSH has grown from a German exporter into one of the world's leading home appliance manufacturers."}]},{"type":"paragraph","children":[{"type":"span","value":"Since BSH’s entry into the China market in 1994, and over decades of fast growth, China has become one of the most important global markets for the Group worldwide. Headquartered in Nanjing, BSH China holds five branch companies, operates three production bases in Chuzhou, Wuxi, and Nanjing, and has a research and development center in Nanjing."}]},{"type":"paragraph","children":[{"type":"span","value":"The wide range of white appliance products manufactured in China includes "},{"type":"span","marks":["strong"],"value":"refrigerators and freezers, washing machines, laundry dryers, water heaters, cooking appliances"},{"type":"span","value":", and other home small appliances. In addition, the company imports some appliances like dishwashers and ovens from BSH production bases in Europe."}]},{"type":"heading","level":2,"children":[{"type":"span","value":"Household appliance testing issue and application"}]},{"type":"paragraph","children":[{"type":"span","value":"This is a case of general testing as well as testing quality and safety (electrical safety). The customer wants to verify whether the heating process and complex working procedures of their household appliances, such as an electric kettle or electric cooker, are consistent with the design or not. Multiple signals, such as "},{"type":"span","marks":["strong"],"value":"voltage, current, and temperature need to be measured"},{"type":"span","value":", but with as few channels as possible."}]},{"type":"paragraph","children":[{"type":"span","value":"Previously the customer used traditional multimeters and dynamometers to measure and test, but now they use a "},{"item":"116657223","type":"itemLink","children":[{"type":"span","value":"Dewesoft SIRIUS"}]},{"type":"span","value":" - a flexible USB and EtherCAT data acquisition system - and "},{"item":"121410331","type":"itemLink","children":[{"type":"span","value":"Dewesoft X3 software"}]},{"type":"span","value":" with a "},{"item":"122672379","type":"itemLink","children":[{"type":"span","value":"Power analyzer module"}]},{"type":"span","value":", an advanced math module for power analysis and power quality analysis."}]},{"type":"paragraph","children":[{"type":"span","value":"In addition, through the European headquarters, the customer already knows Dewesoft and uses a custom Dewesoft product, TEST-BOX-HV-10A. BSH in China wished to use the same product and the same specific custom-made system as the company group headquarters."}]},{"type":"paragraph","children":[{"type":"span","value":"TEST-BOX-HV-10A allows the measurement of voltage and current, and can at the same time supply the power to the test household appliance. This custom module and flexible "},{"item":"121477471","type":"itemLink","children":[{"type":"span","value":"DSI adapters"}]},{"type":"span","value":" can help the customer perform the test and acquire the results needed. "}]},{"type":"heading","level":2,"children":[{"type":"span","value":"Solution - setup and configuration"}]},{"type":"paragraph","children":[{"type":"span","value":"The actual testing took place in the customer’s testing laboratory with a Dewesoft SIRIUS data acquisition module, the custom test box module, a thermocouple sensor, and the device under test – the electric multicooker."}]},{"item":"143783989","type":"block"},{"type":"paragraph","children":[{"type":"span","marks":["strong"],"value":"Hardware:"}]},{"type":"list","style":"bulleted","children":[{"type":"listItem","children":[{"type":"paragraph","children":[{"type":"span","value":"Data acquisition system: SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+"}]}]},{"type":"listItem","children":[{"type":"paragraph","children":[{"type":"span","value":"Current and Voltage adapter box: TEST-BOX-HV-10A"}]}]},{"type":"listItem","children":[{"type":"paragraph","children":[{"type":"span","value":"Thermocouple Type K Sensor Adapter: DSI-TH-K"}]}]}]},{"type":"paragraph","children":[{"type":"span","marks":["strong"],"value":"Software:"}]},{"type":"list","style":"bulleted","children":[{"type":"listItem","children":[{"type":"paragraph","children":[{"type":"span","value":"Dewesoft X3 Data Acquisition Software with Power module option"}]}]}]},{"type":"paragraph","children":[{"type":"span","value":"In this case, the SIRIUS data acquisition device with "},{"type":"span","marks":["strong"],"value":"high galvanic channel-to-channel isolation"},{"type":"span","value":" is used. It includes 2 HV (High-voltage) channels, 2 LV (Low-voltage) banana plug channels, 2 LV DSUB9 channels, and 2 LV+ channels with additional digital counter/encoder inputs."}]},{"item":"143783990","type":"block"},{"item":"143783991","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"In addition, another custom-made product, TEST-BOX-HV-10A, is also used. It’s a test box with a 10A current shunt, which can convert the current signal to a low voltage signal for measurement."}]},{"item":"143783992","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"This TEST-BOX is supplied with a measuring cable with banana connectors. For voltage measurements, the supplied cable is connected to the SIRIUS HV amplifier and for current measurements to the SIRIUS LV-BAN amplifier. It includes a main switch for activating the measurement housing, a measuring socket supply to the test household appliance, and a tube fuse 10A."}]},{"type":"paragraph","children":[{"type":"span","value":"The "},{"type":"span","marks":["strong"],"value":"Dewesoft DSI® adapters"},{"type":"span","value":" convert any analog input amplifier with DSUB9 connector into a universal analog input that can accept everything from strain gage, IEPE/ICP, LVDT, RTD, current to voltage signals with up to ±200V - and in this case a thermocouple. "}]},{"type":"paragraph","children":[{"type":"span","value":"The adapters are automatically recognized by the "},{"item":"141482435","type":"itemLink","children":[{"type":"span","value":"TEDS sensor chip"}]},{"type":"span","value":" and all settings are configured automatically inside Dewesoft X DAQ software."}]},{"item":"143784837","type":"block"},{"item":"143784838","type":"block"},{"type":"heading","level":2,"children":[{"type":"span","value":"Measurements"}]},{"type":"paragraph","children":[{"type":"span","value":"To test the multicooker the measuring cable was simply connected to the "},{"item":"116657223","type":"itemLink","children":[{"type":"span","value":"SIRIUS data acquisition system"}]},{"type":"span","value":" and TEST-BOX-HV-10A. The socket of the test household electrical appliances was plugged into the measuring socket of the TEST-BOX-HV-10A, as shown in the connection diagram above.\n \nWater was heated by the electric cooker under test – the same procedure would apply for other appliances, e.g. an electric kettle. The voltage and current were measured by the TEST-BOX. The temperature was measured through the "},{"type":"span","marks":["strong"],"value":"thermocouple sensor"},{"type":"span","value":". The "},{"type":"span","marks":["strong"],"value":"power consumption (energy efficiency) calculation"},{"type":"span","value":", voltage, and current are calculated and visualized by "},{"type":"span","marks":["strong"],"value":"curves of power and temperature"},{"type":"span","value":"."}]},{"type":"paragraph","children":[{"type":"span","value":"TEST-BOX-HV-10A is supplied with power from the overall electric supply, while the device under test - the electric cooker - receives 220V AC from the measuring socket of the custom product TEST-BOX."}]},{"type":"paragraph","children":[{"type":"span","value":"The measuring voltage signal from the measuring socket is connected to the banana connectors directly to the SIRIUS data acquisition system, through the HV (high-voltage) amplifier. The current signal is converted into a low voltage signal by the 10A current shunt, and also connected to the banana connectors of the SIRIUS LV-BAN amplifier."}]},{"type":"paragraph","children":[{"type":"span","value":"At the same time, the SIRIUS can measure the temperature with the DSI-TH-K thermocouple adapter from the water in the test electric kettle or electric cooker."}]},{"type":"paragraph","children":[{"type":"span","value":"Considering that any instability of the electric supply could impact on the final power calculations and the test result, the customer used the power supply from the stabilized voltage supply to minimize the potential sources of test faults of this nature."}]},{"type":"paragraph","children":[{"type":"span","value":"More and more modern household electrical appliances use microcomputer boards, and the working procedures of such household products become more and more complex."}]},{"type":"paragraph","children":[{"type":"span","value":"For instance, the electric cooker in this case, according to the design of the customer, does not always keep the power of the cooker at its high during all of the heating procedures. In fact, the power will go down when the temperature reaches a certain point and then go up and down again - interchanging until the water in the cooker reaches the boiling point."}]},{"type":"paragraph","children":[{"type":"span","value":"It’s a complex process and the manufacturer needs to control it, record the curves of power consumption and temperature, and analyze the results."}]},{"type":"heading","level":2,"children":[{"type":"span","value":"Measurement results and analysis"}]},{"type":"paragraph","children":[{"type":"span","value":"The DewesoftX Power Analysis module was used for the calculation of the power parameters. Almost all household electrical appliances are based on a "},{"type":"span","marks":["strong"],"value":"single-phase power system"},{"type":"span","value":". "}]},{"item":"143784839","type":"block"},{"item":"143784840","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"To measure and present the measurement results a single-phase power connection just needs to be configured and the power calculated in the "},{"item":"121410331","type":"itemLink","children":[{"type":"span","value":"DewesoftX software"}]},{"type":"span","value":"."}]},{"item":"143784841","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"Zooming in on the heating part, the blue box part, we can see at the beginning of the heating, the power value is to keep the heating power. But when the water temperature is over about 100 degrees Celsius, the power value of the cooker starts to change down and up, between the heating power and low value. "}]},{"item":"143784842","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"And then, zooming in on the brown box, indicating the keep-warm function status, the result shows that the cooker is doing some work when this function is active, and the working power transfer is in the range of about 4W to 11W."}]},{"item":"143784843","type":"block"},{"type":"paragraph","children":[{"type":"span","value":"Having recorded such a curve of the data, the customer can verify the product according to the design, the power rating, the timing of the work procedures, the work time, and more – finally, gain the knowledge supporting the further improvement of the products."}]},{"type":"heading","level":2,"children":[{"type":"span","value":"Conclusion"}]},{"type":"paragraph","children":[{"type":"span","value":"The testing demonstrated the flexibility and ease of use of the Dewesoft data acquisition systems, the power of the SIRIUS DAQ system with customized front-end, and the custom-made product, TEST-BOX-HV-10A. "}]},{"type":"paragraph","children":[{"type":"span","value":"In comparison with the data acquisition device previously used by the customer, the Dewesoft SIRIUS DAQ device is much smaller in size, and more flexible, and the included Dewesoft DAQ software is much easier to use. The Dewesoft solution measures all signals in one time-axis, facilitating and thus simplifying the customer analysis of the data."}]},{"type":"paragraph","children":[{"type":"span","value":"The customer also benefited from the Dewesoft flexibility and in case more channels are needed in the future, the ease of expansion. Overall connectivity is strengthened as BSH China already has other Dewesoft data acquisition systems in use, and as the headquarters of BSH in Europe is using Dewesoft, test data can now be easily shared and compared."}]},{"type":"paragraph","children":[{"type":"span","value":"Even more, the flexibility of Dewesoft software licensing allows customers to read and analyze recorded data files on any computer(s) without any additional software license."}]},{"type":"paragraph","children":[{"type":"span","value":"The potential to help facilitate and qualify the development of household appliances is even larger. Dewesoft can measure much more, for example, appliance working noise, the vibration of vacuum cleaners, or the speed of revolution of high-speed blenders - almost everything a customer may need."}]}]}},"blocks":[{"__typename":"ImageBlockRecord","id":"143783964","width":"","image":{"responsiveImage":{"src":"https://www.datocms-assets.com/53444/1669801548-bsh-induction-multicooker-testing.jpg?auto=format\u0026fit=max\u0026w=1024","width":591,"height":431,"alt":"BHS induction multicooker 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Support Engineer, Dewesoft China Today more and more household electrical appliances use microcomputers. Common household electrical appliances are now capable of doing some complex working procedures. BSH, a world-renowned manufacturer of household appliances needed a new test system to measure voltage, current, power, temperature, and more, to verify whether the work procedure household appliance is consistent with the design or not. The Dewesoft solution - a SIRIUS DAQ system, with a custom test box, flexible DSI sensor interface, and powerful Dewesoft X data acquisition software - helped the customer get the test results needed with a simple and efficient test setup. Dewesoft easy to use data acquisition systems Case Study Introduction With more microcomputers used, more and more electrical household appliances can perform more accurately control, which means the appliances can do more complex working procedures. Manufacturers of household appliances now need more advanced measuring devices to test and verify these. The device under test in this case is an induction multi cooker – capable of roasting, baking, boiling, braising, steaming, frying, and sous-vide cooking - all combined in one appliance with memory function, pre-set timer, and 50 preset programs for various dishes. The cooker even comes with a mobile app adding functions such as a shopping list, preparation videos, and new recipes added regularly. BSH induction multicooker The customer in this case is a world-famous manufacturer of household appliances in China, BSH Home Appliances Group (BSH Hausgeräte GmbH), founded in 1967 as a joint venture of Robert Bosch GmbH (Stuttgart) and Siemens AG (Munich). BSH has been exclusively owned by Bosch Group since January 2015. In its over 50 years of history, BSH has grown from a German exporter into one of the world's leading home appliance manufacturers. Since BSH’s entry into the China market in 1994, and over decades of fast growth, China has become one of the most important global markets for the Group worldwide. Headquartered in Nanjing, BSH China holds five branch companies, operates three production bases in Chuzhou, Wuxi, and Nanjing, and has a research and development center in Nanjing. The wide range of white appliance products manufactured in China includes refrigerators and freezers, washing machines, laundry dryers, water heaters, cooking appliances, and other home small appliances. In addition, the company imports some appliances like dishwashers and ovens from BSH production bases in Europe. Household Appliance Testing Issue and Application This is a case of general testing as well as testing the quality and safety (electrical safety). The customer wants to verify whether the heating process and complex working procedures of their household appliances, such as an electric kettle or electric cooker, are consistent with the design or not. Multiple signals, such as voltage, current, and temperature need to be measured, but with a few channels as possible. Previously the customer used traditional multimeters and dynamometers to measure and test, but now they use a Dewesoft SIRIUS - a flexible USB and EtherCAT data acquisition system - and Dewesoft X3 software with a Power analyzer module, an advanced math module for power analysis and power quality analysis. In addition, through the European headquarters, the customer already knows Dewesoft and uses a custom Dewesoft product, TEST-BOX-HV-10A. BSH in China wished to use the same product and the same specific custom-made system as the company group headquarters. TEST-BOX-HV-10A allows the measurement of voltage and current, and can at the same time supply the power to the test household appliance. This custom module and flexible DSI adapters can help the customer perform the test and acquire the results needed. Solution - Setup and Configuration The actual testing took place in the customer’s testing laboratory with a Dewesoft SIRIUS data acquisition module, the custom test box module, a thermocouple sensor, and the device under test – the electric multicooker. Test hardware setup including SIRIUS and Test-Box-HVTest hardware setup including Dewesoft SIRIUS and Test-Box-HV Hardware: Data acquisition system: SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ Current and Voltage adapter box: TEST-BOX-HV-10A Thermocouple Type K Sensor Adapter: DSI-TH-K Software: Dewesoft X3 Data Acquisition Software with Power module option In this case, the SIRIUS data acquisition device with high galvanic channel-to-channel isolation is used. It includes 2 HV (High-voltage) channels, 2 LV (Low-voltage) banana plug channels, 2 LV DSUB9 channels, and 2 LV+ channels with additional digital counter/encoder inputs. SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+ data acquisition systemSIRIUS isolated data acquisition system (SIRIUSi-2xHV-2xLV-Ban-2xLV-2xLV+) High galvanic channel-to-channel and channel-to-ground isolation explained In addition, another custom-made product, TEST-BOX-HV-10A, is also used. It’s a test box with a 10A current shunt, which can convert the current signal to a low voltage signal for measurement. Dewesoft custom connection box with HV and 10A shunt Custom TEST-BOX-HV-10A This TEST-BOX is supplied with a measuring cable with banana connectors. For voltage measurements, the supplied cable is connected to the SIRIUS HV amplifier and for current measurements to the SIRIUS LV-BAN amplifier. It includes a main switch for activating the measurement housing, a measuring socket supply to the test household appliance, and a tube fuse 10A. The Dewesoft DSI® adapters convert any analog input amplifier with DSUB9 connector into a universal analog input that can accept everything from strain gage, IEPE/ICP, LVDT, RTD, current to voltage signals with up to ±200V - and in this case a thermocouple. The adapters are automatically recognized by the TEDS sensor chip and all settings are configured automatically inside Dewesoft X DAQ software. TEST-BOX-HV-10A wiring diagram The wiring of the TEST-BOX-HV-10A Measuring and test connection diagramMeasuring and test connection diagram Measurements To test the multicooker the measuring cable was simply connected to the SIRIUS data acquisition system and TEST-BOX-HV-10A. The socket of the test household electrical appliances was plugged into the measuring socket of the TEST-BOX-HV-10A, as shown in the connection diagram above. Water was heated by the electric cooker under test – the same procedure would apply for other appliances, e.g. an electric kettle. The voltage and current were measured by the TEST-BOX. The temperature was measured through the thermocouple sensor. The power consumption (energy efficiency) calculation, the voltage, and current calculated and visualized by curves of power and temperature. TEST-BOX-HV-10A is supplied with power from the overall electric supply, while the device under test - the electric cooker - receives 220V AC from the measuring socket of custom product TEST-BOX. The measuring voltage signal from the measuring socket is connected to the banana connectors directly to the SIRIUS data acquisition system, through the HV (high-voltage) amplifier. The current signal is converted into a low voltage signal by the 10A current shunt, and also connected to the banana connectors of the SIRIUS LV-BAN amplifier. At the same time, the SIRIUS can measure the temperature with the DSI-TH-K thermocouple adapter from the water in the test electric kettle or electric cooker. Considering that any instability of the electric supply could impact on the final power calculations and the test result, the customer used the power supply from the stabilized voltage supply to minimize the potential sources of test faults of this nature. More and more modern household electrical appliances use microcomputer boards, and the working procedures of such household products become more and more complex. For instance, the electric cooker in this case, according to the design of the customer, does not always keep the power of the cooker at its high during all of the heating procedures. In fact, the power will go down when the temperature reaches a certain point and then go up and down again - interchanging until the water in the cooker reaches the boiling point. It’s a complex process and the manufacturer needs to control it, record the curves of power consumption and temperature, and analyze the results. Measurement Results and Analysis Dewesoft X Power Analysis module was used for the calculation of the power parameters. Almost all household electrical appliances are based on a single-phase power system. Single-phase wiring diagram setup inside Dewesoft X softwareSingle-phase wiring diagram setup inside Dewesoft X software Dewesoft - World Smallest Power Analyzer To measure and present the measurement results a single-phase power connection just needs to be configured and the power calculated in the Dewesoft X software. The power and the temperature curve visualize the complete work procedure of an electric cooker. 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