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Copper Cold and Foil Rolling Mill
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class="dropdown dropdown-level1"><a href="/contact-us/locations">Locations</a></li><li class="dropdown dropdown-level1"><a href="/contact-us/contact-form">Contact Form</a></li></ul></li></ul></div> </div> </div> </div> </div> </div> </div> </nav> <header class="sub-page-header "> <div class="container-fluid w-1400"> <div class="row"> <div style="max-height: 270px; overflow: hidden" class="col-xs-12 sub-page-header-wrapper"> <img alt="Copper Cold and Foil Rolling Mill Header" src="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/0400_07_foilMill_header2_s.jpg" width="1400" height="270" /> <div class="detail-page-title"> <div id="detail-anch"></div> <h1 class="header-title">Copper Cold and Foil Rolling Mill</h1> </div> </div> </div> </div> </header> <section class="breadcrumbs hidden-xs"> <div class="container-fluid w-1400"> <div class="row"> <div class="col-xs-12 breadcrumb-wrap"> <div class="container"> <ol class="breadcrumb"><li><a href="/">Home</a></li><li><a href="/portfolio">Portfolio</a></li><li><a href="/portfolio/non-ferrous-rolling">Non Ferrous Rolling</a></li><li class="active">Copper Cold & Foil Rolling Mill</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c562" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> COPPER/COPPER ALLOY COLD AND FOIL ROLLING MILL<br /></h2><h2 class=""> The most advanced copper and copper alloy rolling mills in the world enable producers to achieve the highest quality and quantities. </h2></header><p>Primetals Technologies offers solutions that satisfy increasing market demand for and trends toward rolled copper and copper alloy sheet/foil. The appropriate mill configuration is crucial for meeting various quality, productivity, and characteristic requirements. Primetals Technologies’ extensive portfolio includes the cluster type mill (6/10-high, 12-high, 20-high), 4-high conventional mill, and 6-high Universal Crown Control Mill (UC-MILL), meeting any customer requirement, and enabling the effective production of high-quality sheet/foil to tight tolerance requirements.</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c561" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Copper Cold and Foil Rolling Mill" alt="Copper Cold and Foil Rolling Mill" src="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/0704_alu_copper_film_circle_v2.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-557" class="nav nav-tabs up"> <li class="active "> <a href="#e7e767d7c0e58b16e57d3ab16150db80" data-toggle="tab">Technology</a> </li> <li class=" "> <a href="#caea8340e2d186a540518d08602aa065" data-toggle="tab">Automation</a> </li> <li class=" "> <a href="#60154ae79386a3f960ddeab0d5bae233" data-toggle="tab">Technology Packages</a> </li> </ul> <div class="tab-content"> <div id="e7e767d7c0e58b16e57d3ab16150db80" class="tab-pane active"> <section id="c551" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><h2 class="h2__uppercase--bold">Excellent shape control and high productivity</h2><h3>UC-Mill</h3><p>The UC-MILL for copper and copper alloys features small work rolls (WR) combined with shape control functions consisting of WR bending, intermediate roll (IMR) bending, IMR shift using all straight uncambered rolls, and a spot cooling system. The UC-MILL enables the rolling of hard and thin material with excellent shape control. Furthermore, equipped with a cobble guard and air wiping system at the mill exit, side and good wiping ability can be achieved during high-speed rolling.</p><h3>X-Mill</h3><p>The X-Mill with intelligent shape control is designed for ultra-thin foil rolling. The rolls are arranged in an X configuration in which a pair of parallel back-up rolls support each side of the small diameter work rolls at a tangent below the WR top to prevent horizontal deflection. This enables stable and reliable thin-gauge rolling to be performed.</p><p><strong>Features:</strong></p><ul><li>Compact and simple mill arrangement</li><li>Optimized mill size and layout</li><li>Stable rolling</li><li>Automatic mill set-up</li><li>High speed rolling</li><li>Minimal downtime</li><li>Quality product</li></ul><p>Want to know more? Go to <a href="/portfolio/lifecycle-services" target="_blank">Lifecycle Services</a> &<a href="/portfolio/integrated-plants-solutions"> Integrated Plants & Solutions </a></p><p> </p></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-20105" title="UC-Mill" href="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/fig1.jpg" > <img title="UC-Mill" alt="UC-Mill" src="/fileadmin/_processed_/8/d/csm_fig1_0116d06eee.jpg" width="343" height="225" /> <p class="image-caption">UC-Mill</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-20105" title="UC-Mill" href="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/062_l3_uscm_fig2.jpg" > <img title="UC-Mill" alt="UC-Mill" src="/fileadmin/_processed_/5/3/csm_062_l3_uscm_fig2_471847f408.jpg" width="343" height="225" /> <p class="image-caption">UC-Mill</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-20105" title="X-Mill (Tension Reel)" href="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/x-mill_01.jpg" > <img title="X-Mill (Tension Reel)" alt="X-Mill (Tension Reel)" src="/fileadmin/_processed_/3/1/csm_x-mill_01_2dcb538dd4.jpg" width="343" height="225" /> <p class="image-caption">X-Mill (Tension Reel)</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-20105" title="X-Mill (Operating side)" href="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/7.4_Techtab.jpg" > <img title="X-Mill (Operating side)" alt="X-Mill (Operating side)" src="/fileadmin/_processed_/4/5/csm_7.4_Techtab_98d5d65d65.jpg" width="343" height="225" /> <p class="image-caption">X-Mill (Operating side)</p> </a> </div> <div id="customArrowsImages-20105" class="customArrows customArrowsImages"></div> </div> </div> </section> </div> <div id="caea8340e2d186a540518d08602aa065" class="tab-pane "> <section id="c21893" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-shortcut "><section id="c21886" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><h2 class="h2__uppercase--bold">Complete automation and process control for Aluminum Cold Rolling Mills</h2><p>Plant productivity and product quality are governed to a large extent by the quality of plant automation, process control, and available process optimization functions.</p><ul><li>Digitalization packages (e.g. TPO, MAT, Condition Monitoring, Intelligent Sensors)</li><li>Production management systems (Level 3)</li><li>Physical models combined with artificial intelligence (Level 2)</li><li>Automation solutions, including advanced technological controls (Level 1)</li></ul><p>For existing installations optimization packages are available as standalone solutions designed to improve production efficiency and strip quality.</p><p><strong>Throughput maximization with:</strong></p><ul><li>Production Optimization Modes</li><li>Mill Set-Up System (MSU) as alternative to a model-based Level 2 system, including user-friendly pass schedule strorage and mathematical calculations</li></ul><p><strong>Excellent strip quality with:</strong></p><ul><li>Automatic Gauge Control (AGC)</li><li>Flatness Expert - Model-based Automatic Flatness control </li><li>Roll Eccentricity Expert for uniform and accurate strip thickness</li><li>Coil Eccentricity Expert for uniform and accurate strip thickness </li></ul><p><strong>Our solutions encompass: </strong></p><ul><li>Process Automation Twin for safely developing new materials and optimizing rolling schedules</li><li>Central Operation Cockpit to support mill operation (centralized operation)</li><li>Software architecture open for customers' own future developments</li><li>Modular structure for step-by-step modernizations</li></ul></div></div></div></div></section></div></div></section> </div> <div id="60154ae79386a3f960ddeab0d5bae233" class="tab-pane "> <section id="c35222" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TECHNOLOGY AND MODERNIZATION PACKAGES<br /></h2><h2 class=""> Get striking results with incremental investments </h2></header></div></div></section> <section id="c34003" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-list "><div class="tx-seam-products"><script type="text/javascript"> $(function () { var productlist = new ProductList(); productlist.init(); }); </script><div class="tx-seam-products-item show "><ul class="product-list-subCategories"><li><a href="#" data-uid="56">Copper Cold and Foil Rolling Mill</a></li></ul><div class="product-list" id="product-list-56" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-56" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-56" style="display: block;border-top: none;" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/integrated-solenoid-valve-isv-spray-system"> Integrated Solenoid Valve (ISV) Spray System </a></td><td> ISV Roll coolant spray bars for hot and cold rolling mill strip flatness control </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/position-transducer"> Position Transducer </a></td><td> Position measurement of rolling mill hydraulic capsule </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/air-bearing-shapemeter"> Air Bearing Shapemeter </a></td><td> Shape measurement of rolled metal sheet and foil </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/modular-coil-shuttle-system-mcs"> Modular Coil Shuttle System (MCS) </a></td><td> Rail-based, fully automated modular coil transport system </td></tr></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-557'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> <section id="c26597" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-header "><header><h2 class=""> Reference Story: High-productivity copper/copper alloy rolling mill </h2></header></div></div></section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-8 grid-column"> <section id="c558" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><p><strong>Customer:</strong><br> Chinalco Shanghai Copper, China</p><p><strong>Type of Plant: </strong><br> Reversing Foil Mill for ultra-thin copper foil.</p><p><strong>Our Solution:</strong><br> This X mill with Air Bearing Shape Meter (ABSM) and hot spot spray is first application in China. 6-micron thickness was achived early in the commissioning stage. This is the first copper foil mill to start commmercial production with 10 microns or less in China.</p></div></div></section> </div> <div class="col-xs-12 col-md-4 grid-column"> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="1"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-559" title="High-productivity copper/copper alloy rolling mill " href="/fileadmin/user_upload/content/01_portfolio/7_non-ferrous-rolling/copper-cold-and-foil-rolling-mill/7_4_Copper_Ref_Story_X-Mill__Shanghai__650x500.jpg" > <img title="High-productivity copper/copper alloy rolling mill " alt="High-productivity copper/copper alloy rolling mill " src="/fileadmin/_processed_/0/6/csm_7_4_Copper_Ref_Story_X-Mill__Shanghai__650x500_dc104472da.jpg" width="650" height="500" /> <p class="image-caption"></p> </a> </div> </div> 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