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Weld Qualification of the Cold Mass of the Superconducting Quadrupoles Magnets (MQXF) for the HL-LHC Project - CERN Document Server

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A key component of the HL-LHC are the superconducting Nb3Sn quadrupole magnets, known as MQXF, whose purpose is to focus the particle beam [3]. In order to ensure the proper operation and structural reliability of the MQXF quadrupoles, it is essential to qualify the welds of their cold mass, used as a He container of the magnets. This paper describes the process of qualification of the welds involved in the closure of the cold mass, including the testing and inspection methods used to evaluate their strength and soundness. The results of the qualification process are used to ensure that the MQXF quadrupoles cold masses can withstand the high-stress operating conditions of the HL-LHC and operate as expected at cryogenic temperature. The qualification process has been used to implement a novel approach for quality control of the production parts using Phased Array Ultrasonic Testing (PAUT). This advanced testing method uses phased array ultrasonic probes to scan the welds and generate a detail 3D image of their internal structure. This allows for a more accurate and efficient inspection of the welds, compared to traditional ultrasonic testing methods. Overall, the welding qualification process for the cold mass of the MQXF quadrupoles is a crucial step in ensuring the safe and reliable operation of the HL-LHC. Castro, Enrique Rodriguez; Aviles Santillana, Ignacio; Sgobba, Stefano; Izquierdo, Gonzalo Arnau; Bonnin, Simon; Bampton, Tavis; Prin, Herve; Todesco, Ezio; Navas, Elisa Maria Ruiz" /> <meta name="keywords" content="Welding, Testing, ISO Standards, Qualifications, Acoustics, Superconducting magnets, Standards, Cold Mass, Test Method, Luminosity, Large Hadron Collider, Inspection Method, Ultrasonic Testing, Structural Integrity, Ultimate Strength, Longitudinal Direction, Transverse Direction, Relative Permeability, Bending Test, Fracture Toughness, Non-destructive Method, Non-destructive Testing, Penetration Test, Liquid Helium, Heat-affected Zone, Impact Toughness, Destructive Testing, Non-destructive Testing Methods, Artificial Defects, FT test, HL-LHC, mechanical characterisation, MQXF, PAUT, weld qualification" /> <script type="text/javascript" src="https://cds.cern.ch/js/jquery.min.js"></script> <!-- WebNews CSS library --> <link rel="stylesheet" href="https://cds.cern.ch/img/webnews.css" type="text/css" /> <!-- WebNews JS library --> <script type="text/javascript" src="https://cds.cern.ch/js/webnews.js?v=20131009"></script> <meta property="fb:app_id" content="137353533001720"/> <script type="text/x-mathjax-config"> MathJax.Hub.Config({ tex2jax: {inlineMath: [['$','$']], processEscapes: true}, showProcessingMessages: false, messageStyle: "none" }); </script> <script src="/MathJax/MathJax.js?config=TeX-AMS_CHTML" type="text/javascript"> </script> <!-- GoogleScholar --> <meta content="IEEE : Weld Qualification of the Cold Mass of the Superconducting Quadrupoles Magnets (MQXF) for the HL-LHC Project" name="citation_title" /> <meta content="Castro, Enrique Rodriguez" name="citation_author" /> <meta content="Todesco, Ezio" name="citation_author" /> <meta content="Aviles Santillana, Ignacio" name="citation_author" /> <meta content="Bampton, Tavis" name="citation_author" /> <meta content="Navas, Elisa Maria Ruiz" name="citation_author" /> <meta content="Bonnin, Simon" name="citation_author" /> <meta content="Prin, Herve" name="citation_author" /> <meta content="Sgobba, Stefano" name="citation_author" /> <meta content="Izquierdo, Gonzalo Arnau" name="citation_author" /> <meta content="10.1109/TASC.2024.3353137" name="citation_doi" /> <meta content="IEEE Trans. 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A key component of the HL-LHC are the superconducting Nb3Sn quadrupole magnets, known as MQXF, whose purpose is to focus the particle beam [3]. In order to ensure the proper operation and structural reliability of the MQXF quadrupoles, it is essential to qualify the welds of their cold mass, used as a He container of the magnets. This paper describes the process of qualification of the welds involved in the closure of the cold mass, including the testing and inspection methods used to evaluate their strength and soundness. The results of the qualification process are used to ensure that the MQXF quadrupoles cold masses can withstand the high-stress operating conditions of the HL-LHC and operate as expected at cryogenic temperature. The qualification process has been used to implement a novel approach for quality control of the production parts using Phased Array Ultrasonic Testing (PAUT). 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Weld Qualification of the Cold Mass of the Superconducting Quadrupoles Magnets (MQXF) for the HL-LHC Project </td> </tr> </table> </div> <div class="pagebody"><div class="pagebodystripemiddle"> <div class="detailedrecordbox"> <div class="detailedrecordtabs"> <div> <ul class="detailedrecordtabs"><li class="on first"><a href="/record/2892259/?ln=sv">Information </a></li><li class="disabled"><a>Files </a></li></ul> <div id="tabsSpacer" style="clear:both;height:0px">&nbsp;</div></div> </div> <div class="detailedrecordboxcontent"> <div class="top-left-folded"></div> <div class="top-right-folded"></div> <div class="inside"> <!--<div style="height:0.1em;">&nbsp;</div> <p class="notopgap">&nbsp;</p>--> <abbr class="unapi-id" title="2892259"></abbr> <style type="text/css"> <!-- ul.detailedrecordtabs li.on a{background-color:#4D94CC;color:#fff !important;border-bottom:1px solid #4D94CC!important;} div.detailedrecordboxcontent {padding-top:0px !important;} --> </style> <table class="formatRecordTableFullWidth" > <tr> <td class="formatRecordHeader" style="background-image: url('https://cds.cern.ch/img/journals.jpg');" colspan="2"> <!--YTD: record may have more than one 690C.a tag--> Article </td> </tr> <script type="text/javascript"> $( document ).ready(function() { $('.showAuthor').on('click', function() { var author = '<p>' + $(this).data('name') + '</p>'; var affiliation = $(this).data('affiliation') + '</br>'; var contribution = $(this).data('contribution') + '</br>'; $.magnificPopup.open({ items: { src: '<div id="ovelary-mathjax" class="overlay-white oc-content overlay-white-500">' + author + affiliation + contribution + '</div>', type: 'inline' }, callbacks: { open: function() { var div = document.getElementById("overlay-mathjax") MathJax.Hub.Queue(["Typeset", MathJax.Hub, div]); }, } }) }) }); </script> <tr><td class="formatRecordLabel"> Title </td><td style="padding-left:5px;"><b>Weld Qualification of the Cold Mass of the Superconducting Quadrupoles Magnets (MQXF) for the HL-LHC Project</b></td></tr> <tr><td class="formatRecordLabel"><span style="white-space:nowrap;"> Author(s) </span> </td><td style="padding-left:5px;"><a href="https://cds.cern.ch/search?f=author&amp;p=Castro%2C%20Enrique%20Rodriguez&amp;ln=sv">Castro, Enrique Rodriguez</a> (Carlos III U., Madrid) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Aviles%20Santillana%2C%20Ignacio&amp;ln=sv">Aviles Santillana, Ignacio</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Sgobba%2C%20Stefano&amp;ln=sv">Sgobba, Stefano</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Izquierdo%2C%20Gonzalo%20Arnau&amp;ln=sv">Izquierdo, Gonzalo Arnau</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Bonnin%2C%20Simon&amp;ln=sv">Bonnin, Simon</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Bampton%2C%20Tavis&amp;ln=sv">Bampton, Tavis</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Prin%2C%20Herve&amp;ln=sv">Prin, Herve</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Todesco%2C%20Ezio&amp;ln=sv">Todesco, Ezio</a> (CERN) ; <a href="https://cds.cern.ch/search?f=author&amp;p=Navas%2C%20Elisa%20Maria%20Ruiz&amp;ln=sv">Navas, Elisa Maria Ruiz</a> (Carlos III U., Madrid)</td></tr> <tr><td class="formatRecordLabel"> Publication </td><td style="padding-left:5px;">2024</td></tr> <tr><td class="formatRecordLabel"> Number of pages </td><td style="padding-left:5px;">4</td></tr> <tr><td class="formatRecordLabel"> In: </td><td style="padding-left:5px;"><a href="http://dx.doi.org/10.1109/TASC.2024.3353137"><i>IEEE Trans. Appl. Supercond.</i> 34 (2024) 9000904</a> </a></td></tr> <tr><td class="formatRecordLabel"> DOI </td><td style="padding-left:5px;"><a href="http://dx.doi.org/10.1109/TASC.2024.3353137" title="DOI" target="_blank">10.1109/TASC.2024.3353137</a> <tr><td class="formatRecordLabel"> Subject category </td><td style="padding-left:5px;">Accelerators and Storage Rings</td></tr> <tr><td class="formatRecordLabel"> Accelerator/Facility, Experiment </td><td style="padding-left:5px;"><a href="https://cds.cern.ch/search?p=CERN%20LHC&amp;f=693__a">CERN LHC</a></td></tr> <tr><td class="formatRecordLabel"> Project </td><td style="padding-left:5px;"><a href='https://cds.cern.ch/search?p=693__p:"CERN HL-LHC"'>CERN HL-LHC</a></td></tr> <tr><td class="formatRecordLabel"> Abstract </td><td style="padding-left:5px;">The High Luminosity Large Hadron Collider (HL-LHC) is a major upgrade to the existing Large Hadron Collider (LHC) at CERN, aimed at increasing the integrated luminosity of the collider by a factor of ten [1]. A key component of the HL-LHC are the superconducting Nb3Sn quadrupole magnets, known as MQXF, whose purpose is to focus the particle beam [3]. In order to ensure the proper operation and structural reliability of the MQXF quadrupoles, it is essential to qualify the welds of their cold mass, used as a He container of the magnets. This paper describes the process of qualification of the welds involved in the closure of the cold mass, including the testing and inspection methods used to evaluate their strength and soundness. The results of the qualification process are used to ensure that the MQXF quadrupoles cold masses can withstand the high-stress operating conditions of the HL-LHC and operate as expected at cryogenic temperature. The qualification process has been used to implement a novel approach for quality control of the production parts using Phased Array Ultrasonic Testing (PAUT). This advanced testing method uses phased array ultrasonic probes to scan the welds and generate a detail 3D image of their internal structure. This allows for a more accurate and efficient inspection of the welds, compared to traditional ultrasonic testing methods. Overall, the welding qualification process for the cold mass of the MQXF quadrupoles is a crucial step in ensuring the safe and reliable operation of the HL-LHC.</td></tr> <tr><td class="formatRecordLabel"> Copyright/License </td><td style="padding-left:5px;">&copy; 2024 IEEE</td></tr> </table> <br/>Corresponding record in: <a href="http://inspirehep.net/record/2767535">Inspire</a> <small> </small> <br/> <br/><br/><div align="right"><div style="padding-bottom:2px;padding-top:30px;"><span class="moreinfo" style="margin-right:10px;"> <a href="" class="moreinfo">Back to search</a> </span></div></div> <div class="bottom-left-folded"><div class="recordlastmodifiedbox" style="position:relative;margin-left:1px">&nbsp;Journalen skapades 2024-03-20, och modifierades senast 2024-03-26</div></div> <div class="bottom-right-folded" style="text-align:right;padding-bottom:2px;"> <span class="moreinfo" style="margin-right:10px;"><a href="/search?ln=sv&amp;p=recid%3A2892259&amp;rm=wrd" class="moreinfo">Similar records</a></span></div> </div> </div> </div> <br/> <br /> <div class="detailedrecordminipanel"> <div class="top-left"></div><div class="top-right"></div> <div class="inside"> <div id="detailedrecordminipanelfile" style="width:33%;float:left;text-align:center;margin-top:0"> <br/> </div> <div id="detailedrecordminipanelreview" style="width:30%;float:left;text-align:center"> </div> <div id="detailedrecordminipanelactions" style="width:36%;float:right;text-align:right;"> <ul class="detailedrecordactions"> <li><a href="/yourbaskets/add?ln=sv&amp;recid=2892259">Add to personal basket</a></li> <li>Exportera <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/hx?ln=sv">BibTeX</a>, <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/hm?ln=sv">MARC</a>, <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xm?ln=sv">MARCXML</a>, <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xd?ln=sv">DC</a>, <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xe?ln=sv">EndNote</a>, <!-- <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xe8x?ln=sv">EndNote (8-X)</a>,--> <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xn?ln=sv">NLM</a>, <a style="text-decoration:underline;font-weight:normal" href="/record/2892259/export/xw?ln=sv">RefWorks</a> </li> </ul> <div style='padding-left: 13px;'> <!-- JQuery Bookmark Button BEGIN --> <div id="bookmark"></div> <div id="bookmark_sciencewise"></div> <style type="text/css"> #bookmark_sciencewise, #bookmark {float: left;} #bookmark_sciencewise li {padding: 2px; width: 25px;} #bookmark_sciencewise ul, #bookmark ul {list-style-image: none;} </style> <script type="text/javascript" src="/js/jquery.bookmark.min.js"></script> <style type="text/css">@import "/css/jquery.bookmark.css";</style> <script type="text/javascript">// <![CDATA[ $.bookmark.addSite('sciencewise', 'ScienceWise.info', 'https://cds.cern.ch/img/sciencewise.png', 'en', 'bookmark', 'http://sciencewise.info/bookmarks/cds:2892259/add'); $('#bookmark_sciencewise').bookmark({sites: ['sciencewise']}); $('#bookmark').bookmark({ sites: ['facebook', 'twitter', 'linkedin', 'google_plusone'], icons: '/img/bookmarks.png', url: 'https://cds.cern.ch/record/2892259', addEmail: true, title: "Weld Qualification of the Cold Mass of the Superconducting Quadrupoles Magnets (MQXF) for the HL-LHC Project", description: "The High Luminosity Large Hadron Collider (HL-LHC) is a major upgrade to the existing Large Hadron Collider (LHC) at CERN, aimed at increasing the integrated luminosity of the collider by a factor of ten [1]. A key component of the HL-LHC are the superconducting Nb3Sn quadrupole magnets, known as MQXF, whose purpose is to focus the particle beam [3]. In order to ensure the proper operation and structural reliability of the MQXF quadrupoles, it is essential to qualify the welds of their cold mass, used as a He container of the magnets. This paper describes the process of qualification of the welds involved in the closure of the cold mass, including the testing and inspection methods used to evaluate their strength and soundness. The results of the qualification process are used to ensure that the MQXF quadrupoles cold masses can withstand the high-stress operating conditions of the HL-LHC and operate as expected at cryogenic temperature. The qualification process has been used to implement a novel approach for quality control of the production parts using Phased Array Ultrasonic Testing (PAUT). This advanced testing method uses phased array ultrasonic probes to scan the welds and generate a detail 3D image of their internal structure. This allows for a more accurate and efficient inspection of the welds, compared to traditional ultrasonic testing methods. 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