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about="/en/technology/injection-moulding/new-valve-gate-end-rings-nozzles-and-advanced-control-units" class="node node--type-article node--promoted node--view-mode-full"> <div class="node__content"> <div class="themag-layout themag-layout--onecol-section themag-layout--onecol-section--12 themag-layout--gray-light themag-layout--my-default breadcrumb py-3"> <div class="container"> <div class="row"> <div class="themag-layout__region themag-layout__region--first"> <div> <div class="block block--system block--system-breadcrumb-block"> <div class="block__content"> <nav class="simple-breadcrumb" role="navigation" aria-labelledby="system-breadcrumb"> <h2 id="system-breadcrumb" class="visually-hidden">Breadcrumb</h2> <ol> <li> <a href="/en">Home</a> </li> <li> <a href="/en/technology">Technology</a> </li> <li> <a href="/en/technology/injection-moulding">Injection moulding</a> </li> </ol> </nav> </div> </div> </div> </div> </div> </div> </div> <div class="themag-layout themag-layout--twocol-section themag-layout--twocol-section--8-4 themag-layout--my-default mt-5 mt-lg-6"> <div class="container"> <div class="row"> <div class="themag-layout__region themag-layout__region--first themag-layout--is-sticky"> <div> <div class="views-element-container block block--views block--views-block:mp-component-article-headers-block-1"> <div class="block__content"><div><div class="view view-mp-component-article-headers view-id-mp_component_article_headers view-display-id-block_1 js-view-dom-id-1b3b79c7de69207bd4dd2ff3a72ff0e7563dcd25c0c660c12761a7552f3d188a"> <div class="view-content"> <div class="views-row"><header class="article-header"> <div class="article-header__content"> <div class="article-header__channel"> <div class="channel"> <div class="channelid_5 channel__label p-1 mp-channel"><a href="/en/technology" hreflang="en">Technology</a></div> </div> </div> <div class="article-header__title"> <h1 class="article-title">New valve gate end rings for nozzles and advanced control units</h1> </div> <div class="article-header__meta"> <div class="byline"> <div class="byline_data_pubblired"> <span class="byline__created-date">09 October 2024</span> <span class="pubblired_No"></span> </div> </div> </div> </div> </header></div> </div> </div> </div> </div> </div> <div class="block block--shariff block--shariff-block"> <div class="block__content"><div class="shariff" data-services="["twitter","print","facebook","linkedin"]" data-theme="colored" data-css="complete" data-orientation="horizontal" data-mail-url="mailto:" data-button-style="icon" data-info-display="blank" data-lang="en"> </div> </div> </div> <div class="block block--layout-builder block--field-block:node:article:field-paragraphs"> <div class="block__content"> <div class="field field--name-field-paragraphs field--type-entity-reference-revisions field--label-hidden field__items"> <div class="field__item"> <div class="paragraph paragraph--type--image-right paragraph--view-mode--default"> <div class="float-sm-end ms-sm-3"> <div class="blazy blazy--field blazy--field-image blazy--field-image--default field field--name-field-image field--type-entity-reference field--label-hidden field__item" data-blazy=""> <div class="media media--blazy media--bundle--image media--image is-b-loading"><img title="oerlikon_241007_anteprima.jpg" class="media__image media__element b-lazy img-fluid" decoding="async" loading="lazy" data-src="/sites/default/files/styles/in_article_image_350px/public/2024-10/oerlikon_241007_anteprima_0.jpg?itok=J07dTvHD" src="data:image/svg+xml;charset=utf-8,%3Csvg%20xmlns%3D'http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg'%20viewBox%3D'0%200%201%201'%2F%3E" width="350" height="233" typeof="foaf:Image" /> </div> </div> </div> </div> </div> <div class="field__item"> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-GB" xml:lang="EN-GB">At Fakuma 2024, taking place from 15 to 19 October in Friedrichshafen, Germany, <strong>Oerlikon HRSflow</strong> will showcase its cutting-edge hot runner technologies designed to enhance sustainability and efficiency in injection moulding across various sectors, including medical applications, beverage and home, thin-wall packaging, and much more. The focus will include <strong>new valve gate end rings for Tp and Vp nozzle series</strong> specifically developed for technical applications, as well as the <strong>new user-friendly T-flow and V-flow HRS control units</strong>. In addition, systems from Oerlikon HRSflow designed for medical and technical applications can be experienced live on the exhibition stands of BOY and Haitian.</span></p><p><span lang="EN-GB" xml:lang="EN-GB"><strong>Technical innovations: valve gate end rings</strong></span><br /><span lang="EN-GB" xml:lang="EN-GB">The company will introduce the <strong>new valve gate external end ring for Tp and Vp nozzle series</strong> along with the <strong>new end ring Through the Cavity (TTC) for Tp nozzle series</strong>. These innovations are designed to process engineering polymers such as PA6/PA66, PBT, POM, PPA, and PPS, which are widely used in technical components like gears and structural parts for automotive, electronics, domestic appliances and other industries. The new valve gate end rings provide key benefits, including increased wear resistance, reduced material degradation thanks to good process window within material guidelines that means enhanced flexibility.</span></p><p><span lang="EN-GB" xml:lang="EN-GB">The new external end ring for the Tp/Vp nozzle series allows for <strong>efficient handling of engineer materials</strong> by enabling easy restarting also at low temperature, balanced filling of the cavities. It is ideal for applications demanding high structural property of the part with aesthetic quality at the injection point. The new Through-the-Cavity end ring (TTC) for the Tp nozzle series features special geometry that ensures <strong>a uniform temperature near the gate</strong>, providing an excellent processing window, good restarts at lower temperatures. Its 4-mm reduced bushing diameter allows for greater flexibility in the injection point seat and requires simplified manufacturing and maintenance operation. This design results in faster setup times and improves overall productivity.</span></p><p><span lang="EN-GB" xml:lang="EN-GB"><strong>New control unit: T-Flow HRS & V-Flow HRS</strong></span><br /><span lang="EN-GB" xml:lang="EN-GB">Oerlikon HRSflow will present its <strong>latest T-Flow HRS and V-Flow HRS control units</strong> to provide <strong>precise and reliable control</strong> over the valve gate nozzles during the injection moulding process. These controllers enhance production efficiency, supporting the company’s commitment to sustainability and innovation, streamlining operations with a user-friendly interface that minimizes the need for training or instructions.</span></p></div> </div> </div> <div class="field__item"> <div class="paragraph paragraph--type--image-left paragraph--view-mode--default"> <div class="float-sm-start me-sm-3"> <div class="blazy blazy--field blazy--field-image blazy--field-image--default field field--name-field-image field--type-entity-reference field--label-hidden field__item" data-blazy=""> <div class="media media--blazy media--bundle--image media--image is-b-loading"><img title="oerlikon_241007_01.jpg" class="media__image media__element b-lazy img-fluid" decoding="async" loading="lazy" data-src="/sites/default/files/styles/in_article_image_350px/public/2024-10/oerlikon_241007_01.jpg?itok=UxpG9hix" src="data:image/svg+xml;charset=utf-8,%3Csvg%20xmlns%3D'http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg'%20viewBox%3D'0%200%201%201'%2F%3E" width="350" height="233" typeof="foaf:Image" /> </div> </div> </div> </div> </div> <div class="field__item"> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-GB" xml:lang="EN-GB">The <strong>V-Flow HRS control unit</strong> represents the cutting edge in sequential multi-zone control technology, offering exceptional precision in timing and sequencing for valve gate nozzles. This controller enhances part quality, optimizes cycle times, and boosts overall productivity. It is highly versatile, suitable for a variety of valve gate systems, including those used in high-performance applications. The control units are available in configurations that accommodate 6 to 30 valves in multiples of 6 and can manage up to 4 phases per cycle. Conversely, <strong>T-Flow HRS represents</strong> a new generation of thermal multi-zone controllers, designed to provide the most reliable and precise control of hot runner temperatures in injection molding machines. These controllers are universally applicable and capable of managing all types of systems, from standard setups to the most demanding solutions. They come in various configurations, accommodating 6 to 120 heating zones in multiples of 6.</span></p><p><span lang="EN-GB" xml:lang="EN-GB"><strong>Multiflow HRS, novelty in the wide market of buckets and pails</strong></span><br /><span lang="EN-GB" xml:lang="EN-GB">Already known for its cutting-edge compact stack mould in thin-wall packaging, the <strong>Xd nozzle series</strong> is now elevating its capabilities with a central solution designed specifically for the expansive market of buckets and pails complete with their handles. A key component of this configuration is the actuator positioned between the manifold and the nozzle, which allows for precise inlet-nozzle alignment. This setup not only enhances the accuracy of the injection process but also contributes to a more compact design and stack height, making it ideal for space-constrained environments.</span></p><p><span lang="EN-GB" xml:lang="EN-GB"><strong>Additional application areas for the</strong> <strong>Multiflow HRS</strong> will be highlighted, covering fields such as thin wall packaging, medical, beauty and personal care, beverage and home. The Oerlikon HRSflow multi-cavity line, engineered for demanding low shot weight parts ranging from 0.5 to 120 grams, offers fast cycle times, high production volumes and part to part weight consistency, efficient processing of a wide range of materials included PCR compounds and biopolymers.</span></p><p><span lang="EN-GB" xml:lang="EN-GB"><strong>Live demo on site: spotlight on medical and technical applications</strong></span><br /><span lang="EN-GB" xml:lang="EN-GB">Oerlikon HRSflow will showcase innovations in hot runner systems designed specifically for medical applications, featuring solutions for equipment, pharmaceutical devices, and In Vitro Diagnostics (IVD). At <strong>BOY</strong> booth, a live demonstration will feature Jestar medical demo mould running on BOY 35E injection moulding machine, displaying Oerlikon HRSflow’s hot runner systems in action. Application is a blood conical filter using MVP - Multi valve plate technology in combination with 16 drops Multiflow system Sp series. Main benefits are related to synchronized valve actuation and reduced drop-to-drop spacing for enhanced precision in small weight applications.</span></p><p><span lang="EN-GB" xml:lang="EN-GB">At <strong>Haitian</strong> booth, the new ZE full electric injection moulding machine will produce a cable holder of 1.2 grams. Featuring the Oerlikon HRSflow Sa Series with a 16-drop open gate system, this hot runner configuration is specifically designed to process PA 66 filled with 30% of glass fibres, ensuring flawless part filling and outstanding process repeatability.</span></p></div> </div> </div> </div> </div> </div> <div class="block block--layout-builder block--field-block:node:article:field-tags"> <div class="block__content"> <div class="field field--name-field-tags field--type-entity-reference field--label-inline clearfix"> <div class="field__label">Tags</div> <div class="field__items"> <div class="field__item"><a href="/en/tag/oerlikon" hreflang="en">Oerlikon</a></div> <div class="field__item"><a href="/en/tag/oerlikon-hrsflow" hreflang="en">Oerlikon HRSflow</a></div> <div class="field__item"><a href="/en/tag/fakuma" hreflang="en">fakuma</a></div> <div class="field__item"><a href="/en/tag/fakuma-2024" hreflang="en">Fakuma 2024</a></div> </div> </div> </div> </div> </div> </div> <div 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