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Magnesium alloy - Wikipedia

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class="mw-page-title-main">Magnesium alloy</span></h1> <div id="p-lang-btn" class="vector-dropdown mw-portlet mw-portlet-lang" > <input type="checkbox" id="p-lang-btn-checkbox" role="button" aria-haspopup="true" data-event-name="ui.dropdown-p-lang-btn" class="vector-dropdown-checkbox mw-interlanguage-selector" aria-label="Go to an article in another language. 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interwiki-de badge-Q70894304 mw-list-item" title=""><a href="https://de.wikipedia.org/wiki/Magnesiumlegierung" title="Magnesiumlegierung – German" lang="de" hreflang="de" data-title="Magnesiumlegierung" data-language-autonym="Deutsch" data-language-local-name="German" class="interlanguage-link-target"><span>Deutsch</span></a></li><li class="interlanguage-link interwiki-es mw-list-item"><a href="https://es.wikipedia.org/wiki/Aleaciones_de_magnesio" title="Aleaciones de magnesio – Spanish" lang="es" hreflang="es" data-title="Aleaciones de magnesio" data-language-autonym="Español" data-language-local-name="Spanish" class="interlanguage-link-target"><span>Español</span></a></li><li class="interlanguage-link interwiki-fa mw-list-item"><a href="https://fa.wikipedia.org/wiki/%D8%A2%D9%84%DB%8C%D8%A7%DA%98%D9%87%D8%A7%DB%8C_%D9%85%D9%86%DB%8C%D8%B2%DB%8C%D9%85" title="آلیاژهای منیزیم – Persian" lang="fa" hreflang="fa" data-title="آلیاژهای منیزیم" data-language-autonym="فارسی" data-language-local-name="Persian" class="interlanguage-link-target"><span>فارسی</span></a></li><li class="interlanguage-link interwiki-hy mw-list-item"><a href="https://hy.wikipedia.org/wiki/%D5%84%D5%A1%D5%A3%D5%B6%D5%A5%D5%A6%D5%AB%D5%B8%D6%82%D5%B4%D5%AB_%D5%B0%D5%A1%D5%B4%D5%A1%D5%B1%D5%B8%D6%82%D5%AC%D5%BE%D5%A1%D5%AE%D6%84%D5%B6%D5%A5%D6%80" title="Մագնեզիումի համաձուլվածքներ – Armenian" lang="hy" hreflang="hy" data-title="Մագնեզիումի համաձուլվածքներ" data-language-autonym="Հայերեն" data-language-local-name="Armenian" class="interlanguage-link-target"><span>Հայերեն</span></a></li><li class="interlanguage-link interwiki-nl mw-list-item"><a href="https://nl.wikipedia.org/wiki/Magnesiumlegering" title="Magnesiumlegering – Dutch" lang="nl" hreflang="nl" data-title="Magnesiumlegering" data-language-autonym="Nederlands" data-language-local-name="Dutch" class="interlanguage-link-target"><span>Nederlands</span></a></li><li class="interlanguage-link interwiki-ja mw-list-item"><a href="https://ja.wikipedia.org/wiki/%E3%83%9E%E3%82%B0%E3%83%8D%E3%82%B7%E3%82%A6%E3%83%A0%E5%90%88%E9%87%91" title="マグネシウム合金 – Japanese" lang="ja" hreflang="ja" data-title="マグネシウム合金" data-language-autonym="日本語" data-language-local-name="Japanese" class="interlanguage-link-target"><span>日本語</span></a></li><li class="interlanguage-link interwiki-pl mw-list-item"><a href="https://pl.wikipedia.org/wiki/Stopy_magnezu" title="Stopy magnezu – Polish" lang="pl" hreflang="pl" data-title="Stopy magnezu" data-language-autonym="Polski" data-language-local-name="Polish" class="interlanguage-link-target"><span>Polski</span></a></li><li class="interlanguage-link interwiki-fi mw-list-item"><a href="https://fi.wikipedia.org/wiki/Magnesiumseokset" title="Magnesiumseokset – Finnish" lang="fi" hreflang="fi" data-title="Magnesiumseokset" data-language-autonym="Suomi" data-language-local-name="Finnish" class="interlanguage-link-target"><span>Suomi</span></a></li><li class="interlanguage-link interwiki-uk mw-list-item"><a href="https://uk.wikipedia.org/wiki/%D0%9C%D0%B0%D0%B3%D0%BD%D1%96%D1%94%D0%B2%D1%96_%D1%81%D0%BF%D0%BB%D0%B0%D0%B2%D0%B8" title="Магнієві сплави – Ukrainian" lang="uk" hreflang="uk" data-title="Магнієві сплави" data-language-autonym="Українська" data-language-local-name="Ukrainian" class="interlanguage-link-target"><span>Українська</span></a></li><li class="interlanguage-link interwiki-zh mw-list-item"><a href="https://zh.wikipedia.org/wiki/%E9%95%81%E5%90%88%E9%87%91" title="镁合金 – Chinese" lang="zh" hreflang="zh" data-title="镁合金" data-language-autonym="中文" data-language-local-name="Chinese" class="interlanguage-link-target"><span>中文</span></a></li> </ul> <div class="after-portlet after-portlet-lang"><span class="wb-langlinks-edit wb-langlinks-link"><a href="https://www.wikidata.org/wiki/Special:EntityPage/Q2180288#sitelinks-wikipedia" title="Edit interlanguage links" class="wbc-editpage">Edit links</a></span></div> </div> </div> </div> </header> <div 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<style data-mw-deduplicate="TemplateStyles:r1251242444">.mw-parser-output .ambox{border:1px solid #a2a9b1;border-left:10px solid #36c;background-color:#fbfbfb;box-sizing:border-box}.mw-parser-output .ambox+link+.ambox,.mw-parser-output .ambox+link+style+.ambox,.mw-parser-output .ambox+link+link+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+style+.ambox,.mw-parser-output .ambox+.mw-empty-elt+link+link+.ambox{margin-top:-1px}html body.mediawiki .mw-parser-output .ambox.mbox-small-left{margin:4px 1em 4px 0;overflow:hidden;width:238px;border-collapse:collapse;font-size:88%;line-height:1.25em}.mw-parser-output .ambox-speedy{border-left:10px solid #b32424;background-color:#fee7e6}.mw-parser-output .ambox-delete{border-left:10px solid #b32424}.mw-parser-output .ambox-content{border-left:10px solid #f28500}.mw-parser-output .ambox-style{border-left:10px solid #fc3}.mw-parser-output .ambox-move{border-left:10px solid #9932cc}.mw-parser-output .ambox-protection{border-left:10px solid #a2a9b1}.mw-parser-output .ambox .mbox-text{border:none;padding:0.25em 0.5em;width:100%}.mw-parser-output .ambox .mbox-image{border:none;padding:2px 0 2px 0.5em;text-align:center}.mw-parser-output .ambox .mbox-imageright{border:none;padding:2px 0.5em 2px 0;text-align:center}.mw-parser-output .ambox .mbox-empty-cell{border:none;padding:0;width:1px}.mw-parser-output .ambox .mbox-image-div{width:52px}@media(min-width:720px){.mw-parser-output .ambox{margin:0 10%}}@media print{body.ns-0 .mw-parser-output .ambox{display:none!important}}</style><table class="box-More_citations_needed plainlinks metadata ambox ambox-content ambox-Refimprove" role="presentation"><tbody><tr><td class="mbox-image"><div class="mbox-image-div"><span typeof="mw:File"><a href="/wiki/File:Question_book-new.svg" class="mw-file-description"><img alt="" src="//upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/50px-Question_book-new.svg.png" decoding="async" width="50" height="39" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/75px-Question_book-new.svg.png 1.5x, //upload.wikimedia.org/wikipedia/en/thumb/9/99/Question_book-new.svg/100px-Question_book-new.svg.png 2x" data-file-width="512" data-file-height="399" /></a></span></div></td><td class="mbox-text"><div class="mbox-text-span">This article <b>needs additional citations for <a href="/wiki/Wikipedia:Verifiability" title="Wikipedia:Verifiability">verification</a></b>.<span class="hide-when-compact"> Please help <a href="/wiki/Special:EditPage/Magnesium_alloy" title="Special:EditPage/Magnesium alloy">improve this article</a> by <a href="/wiki/Help:Referencing_for_beginners" title="Help:Referencing for beginners">adding citations to reliable sources</a>. Unsourced material may be challenged and removed.<br /><small><span class="plainlinks"><i>Find sources:</i>&#160;<a rel="nofollow" class="external text" href="https://www.google.com/search?as_eq=wikipedia&amp;q=%22Magnesium+alloy%22">"Magnesium alloy"</a>&#160;–&#160;<a rel="nofollow" class="external text" href="https://www.google.com/search?tbm=nws&amp;q=%22Magnesium+alloy%22+-wikipedia&amp;tbs=ar:1">news</a>&#160;<b>·</b> <a rel="nofollow" class="external text" href="https://www.google.com/search?&amp;q=%22Magnesium+alloy%22&amp;tbs=bkt:s&amp;tbm=bks">newspapers</a>&#160;<b>·</b> <a rel="nofollow" class="external text" href="https://www.google.com/search?tbs=bks:1&amp;q=%22Magnesium+alloy%22+-wikipedia">books</a>&#160;<b>·</b> <a rel="nofollow" class="external text" href="https://scholar.google.com/scholar?q=%22Magnesium+alloy%22">scholar</a>&#160;<b>·</b> <a rel="nofollow" class="external text" href="https://www.jstor.org/action/doBasicSearch?Query=%22Magnesium+alloy%22&amp;acc=on&amp;wc=on">JSTOR</a></span></small></span> <span class="date-container"><i>(<span class="date">August 2009</span>)</i></span><span class="hide-when-compact"><i> (<small><a href="/wiki/Help:Maintenance_template_removal" title="Help:Maintenance template removal">Learn how and when to remove this message</a></small>)</i></span></div></td></tr></tbody></table> <figure class="mw-default-size mw-halign-right" typeof="mw:File/Thumb"><a href="/wiki/File:Scientific_articles_AZ91_AZ31.png" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/9/93/Scientific_articles_AZ91_AZ31.png/250px-Scientific_articles_AZ91_AZ31.png" decoding="async" width="220" height="216" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/9/93/Scientific_articles_AZ91_AZ31.png/330px-Scientific_articles_AZ91_AZ31.png 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/9/93/Scientific_articles_AZ91_AZ31.png/500px-Scientific_articles_AZ91_AZ31.png 2x" data-file-width="601" data-file-height="589" /></a><figcaption><b>Figure 1:</b> Number of scientific articles with terms <i>AZ91</i> or <i>AZ31</i> in the abstract.</figcaption></figure> <figure class="mw-default-size" typeof="mw:File/Thumb"><a href="/wiki/File:Samsung_NX1_chassis.jpg" class="mw-file-description"><img src="//upload.wikimedia.org/wikipedia/commons/thumb/b/ba/Samsung_NX1_chassis.jpg/250px-Samsung_NX1_chassis.jpg" decoding="async" width="220" height="147" class="mw-file-element" srcset="//upload.wikimedia.org/wikipedia/commons/thumb/b/ba/Samsung_NX1_chassis.jpg/330px-Samsung_NX1_chassis.jpg 1.5x, //upload.wikimedia.org/wikipedia/commons/thumb/b/ba/Samsung_NX1_chassis.jpg/500px-Samsung_NX1_chassis.jpg 2x" data-file-width="2460" data-file-height="1639" /></a><figcaption>Camera chassis of a <a href="/wiki/Samsung_NX1" title="Samsung NX1">Samsung NX1</a>, made of magnesium alloy</figcaption></figure> <p><b>Magnesium alloys</b> are mixtures of <a href="/wiki/Magnesium" title="Magnesium">magnesium</a> (the lightest structural metal) with other metals (called an <a href="/wiki/Alloy" title="Alloy">alloy</a>), often <a href="/wiki/Aluminium" title="Aluminium">aluminium</a>, <a href="/wiki/Zinc" title="Zinc">zinc</a>, <a href="/wiki/Manganese" title="Manganese">manganese</a>, <a href="/wiki/Silicon" title="Silicon">silicon</a>, <a href="/wiki/Copper" title="Copper">copper</a>, <a href="/wiki/Rare_earths" class="mw-redirect" title="Rare earths">rare earths</a> and <a href="/wiki/Zirconium" title="Zirconium">zirconium</a>. Magnesium alloys have a <a href="/wiki/Hexagonal_lattice" title="Hexagonal lattice">hexagonal lattice</a> structure, which affects the fundamental properties of these alloys. <a href="/wiki/Plastic_deformation" class="mw-redirect" title="Plastic deformation">Plastic deformation</a> of the hexagonal lattice is more complicated than in <a href="/wiki/Cubic_crystal_system" title="Cubic crystal system">cubic latticed</a> metals like aluminium, copper and <a href="/wiki/Steel" title="Steel">steel</a>; therefore, magnesium alloys are typically used as <a href="/wiki/Casting_(metalworking)" class="mw-redirect" title="Casting (metalworking)">cast</a> alloys, but research of <a href="/wiki/Metalworking" title="Metalworking">wrought</a> alloys has been more extensive since 2003. Cast magnesium alloys are used for many components of modern <a href="/wiki/Car" title="Car">cars</a> and have been used in some <a href="/wiki/High-performance_vehicle" class="mw-redirect" title="High-performance vehicle">high-performance vehicles</a>; <a href="/wiki/Die_casting" title="Die casting">die-cast</a> magnesium is also used for camera bodies and components in <a href="/wiki/Lens" title="Lens">lenses</a>. </p><p>The commercially dominant magnesium alloys contain aluminium (3 to 13 percent). Another important alloy contains Mg, Al, and Zn.<sup id="cite_ref-1" class="reference"><a href="#cite_note-1"><span class="cite-bracket">&#91;</span>1<span class="cite-bracket">&#93;</span></a></sup> Some are <a href="/wiki/Hardening_(metallurgy)" title="Hardening (metallurgy)">hardenable</a> by <a href="/wiki/Heat_treatment" class="mw-redirect" title="Heat treatment">heat treatment</a>. </p><p>All the alloys may be used for more than one product form, but alloys AZ63 and AZ92 are most used for <a href="/wiki/Sand_casting" title="Sand casting">sand castings</a>, AZ91 for <a href="/wiki/Die_casting" title="Die casting">die castings</a>, and AZ92 generally employed for permanent mold castings (while AZ63 and A10 are sometimes also used in the latter application as well). For <a href="/wiki/Forging" title="Forging">forgings</a>, AZ61 is most used, and here alloy M1 is employed where low strength is required and AZ80 for highest strength. For <a href="/wiki/Extrusion" title="Extrusion">extrusions</a>, a wide range of shapes, bars, and tubes are made from M1 alloy where low strength suffices or where <a href="/wiki/Welding" title="Welding">welding</a> to M1 castings is planned. Alloys AZ31, AZ61 and AZ80 are employed for extrusions in the order named, where increase in strength justifies their increased relative costs.<sup id="cite_ref-Materials_And_Processes_2-0" class="reference"><a href="#cite_note-Materials_And_Processes-2"><span class="cite-bracket">&#91;</span>2<span class="cite-bracket">&#93;</span></a></sup><sup class="noprint Inline-Template" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citing_sources#What_information_to_include" title="Wikipedia:Citing sources"><span title="A complete citation is needed. (June 2014)">full citation needed</span></a></i>&#93;</sup> </p><p><a href="/wiki/Magnox_(alloy)" title="Magnox (alloy)">Magnox (alloy)</a>, whose name is an abbreviation for "magnesium non-oxidizing", is 99% magnesium and 1% aluminium, and is used in the cladding of fuel rods in <a href="/wiki/Magnox" title="Magnox">magnox</a> nuclear power reactors. </p><p>Magnesium alloys are referred to by short codes (defined in <a href="/wiki/ASTM" class="mw-redirect" title="ASTM">ASTM</a> B275) which denote approximate chemical compositions by weight. For example, AS41 has 4% aluminium and 1% silicon; AZ81 is 7.5% aluminium and 0.7% zinc. If aluminium is present, a manganese component is almost always also present at about 0.2% by weight which serves to improve grain structure; if aluminium and manganese are absent, zirconium is usually present at about 0.8% for this same purpose. Magnesium is a flammable material and must be handled carefully. </p> <meta property="mw:PageProp/toc" /> <div class="mw-heading mw-heading2"><h2 id="Designation">Designation</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=1" title="Edit section: Designation"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <table class="wikitable floatright"> <tbody><tr> <th>ASTM</th> <th>B951 </th></tr> <tr> <td>A </td> <td>Aluminium </td></tr> <tr> <td>C </td> <td>Copper </td></tr> <tr> <td>E </td> <td>Rare earths </td></tr> <tr> <td>H </td> <td>Thorium </td></tr> <tr> <td>J </td> <td>Strontium </td></tr> <tr> <td>K </td> <td>Zirconium </td></tr> <tr> <td>L </td> <td>Lithium </td></tr> <tr> <td>M </td> <td>Manganese </td></tr> <tr> <td>N </td> <td>Nickel </td></tr> <tr> <td>Q </td> <td>Silver </td></tr> <tr> <td>S </td> <td>Silicon </td></tr> <tr> <td>T </td> <td>Tin </td></tr> <tr> <td>V </td> <td>Gadolinium </td></tr> <tr> <td>W </td> <td>Yttrium </td></tr> <tr> <td>Z </td> <td>Zinc </td></tr></tbody></table> <p>By <a href="/wiki/ASTM" class="mw-redirect" title="ASTM">ASTM</a> specification B951-11(2018),<sup id="cite_ref-3" class="reference"><a href="#cite_note-3"><span class="cite-bracket">&#91;</span>3<span class="cite-bracket">&#93;</span></a></sup> magnesium alloys are represented by two letters followed by two, three, or four numbers and a serial letter. Letters tell main alloying elements as per the table at the right. Numbers indicate respective integer compositions of main alloying elements, from most to least abundant. The serial letter is chosen arbitrarily in order to disambiguate between two alloys with the same designation. Marking AZ91A for example conveys magnesium alloy with roughly 9 <a href="/wiki/Concentration" title="Concentration">weight percent</a> aluminium (between 8.6 and 9.4) and 1 weight percent zinc (between 0.6 and 1.4), and the final A means it was the first alloy with this composition at the time of registration. Exact composition should be confirmed from reference standards. </p><p>Aluminium, zinc, zirconium, and <a href="/wiki/Thorium" title="Thorium">thorium</a> promote <a href="/wiki/Precipitation_hardening" title="Precipitation hardening">precipitation hardening</a>: manganese improves corrosion resistance;<sup id="cite_ref-ghali10_4-0" class="reference"><a href="#cite_note-ghali10-4"><span class="cite-bracket">&#91;</span>4<span class="cite-bracket">&#93;</span></a></sup> and tin improves castability. Aluminium is the most common alloying element. The numerals correspond to the rounded-off percentage of the two main alloy elements, proceeding alphabetically as compositions become standard. <a href="/wiki/Tempering_(metallurgy)" title="Tempering (metallurgy)">Temper</a> nonstandard designation is usually much the same as in the case of aluminium: using –F, -O, -H1, -T4, -T5, and –T6. Sand permanent-mold, and <a href="/wiki/Die_casting" title="Die casting">die casting</a> are all well developed for magnesium alloys, <a href="/wiki/Die_casting" title="Die casting">die casting</a> being the most popular. Although magnesium is about twice as expensive as aluminium, its hot-chamber <a href="/wiki/Die_casting" title="Die casting">die-casting</a> process is easier, more economical, and 40% to 50% faster than cold-chamber process required for aluminium. Forming behavior is poor at room temperature, but most conventional processes can be performed when the material is heated to temperatures of 450–700&#160;°F (232–371&#160;°C). As these temperatures are easily attained and generally do not require a protective atmosphere, many formed and <a href="/wiki/Drawing_(manufacturing)" title="Drawing (manufacturing)">drawn</a> magnesium products are manufactured. The <a href="/wiki/Machining" title="Machining">machinability</a> of magnesium alloys is the best of any commercial metal, and in many applications, the savings in machining costs more than compensate for the increased cost of the material.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (January 2015)">citation needed</span></a></i>&#93;</sup> It is necessary, however, to keep the tools sharp and to provide ample space for the chips. Magnesium alloys can be spot-<a href="/wiki/Welding" title="Welding">welded</a> nearly as easily as aluminium, but scratch brushing or chemical cleaning is necessary before the weld is formed. Fusion welding is carried out most easily by processes using an inert shielding atmosphere of argon or helium gas. Considerable misinformation exists regarding the fire hazard in processing magnesium alloys. It is true that magnesium alloys are highly combustible when in a finely divided form, such as powder or fine chips, and this hazard should never be ignored. Above 800&#160;°F (427&#160;°C), a non-combustible, oxygen-free atmosphere is required to suppress burning. Casting operations often require additional precautions because of the reactivity of magnesium with sand and water in sheet, bar, <a href="/wiki/Extrusion" title="Extrusion">extruded</a> or cast form; however, magnesium alloys present no real fire hazard.<sup id="cite_ref-Materials_And_Processes_2-1" class="reference"><a href="#cite_note-Materials_And_Processes-2"><span class="cite-bracket">&#91;</span>2<span class="cite-bracket">&#93;</span></a></sup> </p><p>Thorium-containing alloys are not usually used, since a thorium content of more than 2% requires that a component be handled as a radioactive material, although thoriated magnesium known as <a href="/wiki/Mag-Thor" title="Mag-Thor">Mag-Thor</a> was used in military and aerospace applications in the 1950s. Similarly, uranium-containing alloys have declined in use to the point where the ASTM B275 "G" designation is no longer in the standard. </p><p>Magnesium alloys are used for both cast and forged components, with the aluminium-containing alloys usually used for casting and the zirconium-containing ones for forgings; the zirconium-based alloys can be used at higher temperatures and are popular in aerospace. </p><p>Magnesium+yttrium+rare-earth+zirconium alloys such as WE54 and WE43 (the latter with composition Mg 93.6%, Y 4%, Nd 2.25%, 0.15% Zr) can operate without creep at up to 300C and are reasonably corrosion-resistant. </p><p>Trade names have sometimes been associated with magnesium alloys. Examples are: </p> <ul><li><a href="/wiki/Elektron_(alloy)" title="Elektron (alloy)">Elektron</a></li> <li><a href="/wiki/Magnox_(alloy)" title="Magnox (alloy)">Magnox</a></li> <li><a href="/w/index.php?title=Magnuminium&amp;action=edit&amp;redlink=1" class="new" title="Magnuminium (page does not exist)">Magnuminium</a></li> <li><a href="/wiki/Mag-Thor" title="Mag-Thor">Mag-Thor</a></li> <li><a href="/w/index.php?title=Metal_12&amp;action=edit&amp;redlink=1" class="new" title="Metal 12 (page does not exist)">Metal 12</a></li> <li><a href="/wiki/Birmabright" title="Birmabright">Birmabright</a></li> <li><a href="/wiki/Magnalium" title="Magnalium">Magnalium</a></li></ul> <div class="mw-heading mw-heading3"><h3 id="Cast_alloys">Cast alloys</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=2" title="Edit section: Cast alloys"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Magnesium casting <a href="/wiki/Proof_stress" class="mw-redirect" title="Proof stress">proof stress</a> is typically 75–200&#160;MPa, <a href="/wiki/Tensile_strength" class="mw-redirect" title="Tensile strength">tensile strength</a> 135–285&#160;MPa and elongation 2–10%. Typical <a href="/wiki/Density" title="Density">density</a> is 1.8&#160;g/cm<sup>3</sup> and <a href="/wiki/Young%27s_modulus" title="Young&#39;s modulus">Young's modulus</a> is 42&#160;GPa.<sup id="cite_ref-5" class="reference"><a href="#cite_note-5"><span class="cite-bracket">&#91;</span>5<span class="cite-bracket">&#93;</span></a></sup> Most common cast alloys are: </p> <dl><dd>AZ63</dd> <dd>AZ81</dd> <dd>AZ91<sup id="cite_ref-6" class="reference"><a href="#cite_note-6"><span class="cite-bracket">&#91;</span>6<span class="cite-bracket">&#93;</span></a></sup></dd> <dd>AM50</dd> <dd>AM60</dd> <dd>ZK51</dd> <dd>ZK61</dd> <dd>ZE41</dd> <dd>ZC63</dd> <dd>HK31</dd> <dd>HZ32</dd> <dd>QE22</dd> <dd>QH21</dd> <dd>WE54</dd> <dd>WE43</dd> <dd>Elektron 21</dd></dl> <div class="mw-heading mw-heading3"><h3 id="Wrought_alloys">Wrought alloys</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=3" title="Edit section: Wrought alloys"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Magnesium wrought alloy proof stress is typically 160-240&#160;MPa, tensile strength is 180-440&#160;MPa and elongation is 7-40%.<sup id="cite_ref-Letzig_7-0" class="reference"><a href="#cite_note-Letzig-7"><span class="cite-bracket">&#91;</span>7<span class="cite-bracket">&#93;</span></a></sup> The most common wrought alloys are: </p> <dl><dd>AZ31</dd> <dd>AZ61</dd> <dd>AZ80</dd> <dd>Elektron 675</dd> <dd>ZK60</dd> <dd>M1A</dd> <dd>HK31</dd> <dd>HM21</dd> <dd>ZE41</dd> <dd>ZC71 ZM21 AM40 AM50 AM60 K1A M1 ZK10 ZK20 ZK30 ZK40</dd></dl> <p>Wrought magnesium alloys have a special feature. Their compressive proof strength is smaller than tensile proof strength. After forming, wrought magnesium alloys have a stringy texture in the deformation direction, which increases the tensile proof strength. In compression, the proof strength is smaller because of <a href="/wiki/Crystal_twinning" title="Crystal twinning">crystal twinning</a>,<sup id="cite_ref-wang19_8-0" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> which happens more easily in compression than in tension in magnesium alloys because of the hexagonal lattice structure. </p><p>Extrusions of rapidly solidified powders reach tensile strengths of up to 740&#160;MPa due to their <a href="/wiki/Amorphous_metal" title="Amorphous metal">amorphous</a> character,<sup id="cite_ref-9" class="reference"><a href="#cite_note-9"><span class="cite-bracket">&#91;</span>9<span class="cite-bracket">&#93;</span></a></sup> which is twice as strong as the strongest traditional magnesium alloys and comparable to the strongest <a href="/wiki/Aluminium_alloy" title="Aluminium alloy">aluminium alloys</a>. </p> <div class="mw-heading mw-heading3"><h3 id="Compositions_table">Compositions table</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=4" title="Edit section: Compositions table"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <table class="wikitable sortable"> <tbody><tr> <th rowspan="2">Alloy name </th> <th colspan="5">Proportion (%) </th> <th rowspan="2">Other metals </th> <th rowspan="2">Notes </th></tr> <tr> <th>Mg</th> <th>Al</th> <th>Zn</th> <th>Si</th> <th>Mn </th></tr> <tr> <td>AE44 </td> <td>92</td> <td>4</td> <td>-</td> <td>-</td> <td>-</td> <td>4% mischmetal</td> <td><a href="/wiki/Mischmetal" title="Mischmetal">Mischmetal</a> an alloy of rare-earth elements with approximately 50% cerium and 25% lanthanum </td></tr> <tr> <td><a href="/wiki/AJ_alloys" title="AJ alloys">AJ62A</a><sup id="cite_ref-aj62a_10-0" class="reference"><a href="#cite_note-aj62a-10"><span class="cite-bracket">&#91;</span>10<span class="cite-bracket">&#93;</span></a></sup> </td> <td>89.8–91.8</td> <td>5.6–6.6</td> <td>0.2</td> <td>0.08</td> <td>0.26–0.5</td> <td>2.1–2.8% Sr, &lt;0.1% each of Be, Cu, Fe, Ni</td> <td>High temperature engine Mg alloy </td></tr> <tr> <td>WE43 </td> <td>93.6</td> <td>-</td> <td>-</td> <td>-</td> <td>-</td> <td>Y 4%, Nd 2.25%, 0.15% Zr</td> <td>Used in aircraft and high performance vehicles, tensile strength 250&#160;MPa<sup id="cite_ref-11" class="reference"><a href="#cite_note-11"><span class="cite-bracket">&#91;</span>11<span class="cite-bracket">&#93;</span></a></sup> </td></tr> <tr> <td>AZ81 </td> <td>91.07</td> <td>8.11</td> <td>0.64</td> <td>-</td> <td>0.18</td> <td></td> <td>- </td></tr> <tr> <td>AZ31B<sup id="cite_ref-12" class="reference"><a href="#cite_note-12"><span class="cite-bracket">&#91;</span>12<span class="cite-bracket">&#93;</span></a></sup> </td> <td>96</td> <td>2.5–3.5</td> <td>0.7–1.3</td> <td>&lt;0.05</td> <td>0.2</td> <td>?</td> <td>Wrought alloy, good strength and ductility corrosion resistance, weldability, extrusion </td></tr> <tr> <td>AMCa602 </td> <td>91.5</td> <td>6</td> <td>0.1</td> <td>-</td> <td>0.35</td> <td>2% Ca</td> <td>Non-combustible Mg alloy </td></tr> <tr> <td>AM60 </td> <td>93.5</td> <td>6</td> <td>0.1</td> <td>-</td> <td>0.35</td> <td>-</td> <td>- </td></tr> <tr> <td>AZ91<sup id="cite_ref-13" class="reference"><a href="#cite_note-13"><span class="cite-bracket">&#91;</span>13<span class="cite-bracket">&#93;</span></a></sup> </td> <td>90.8</td> <td>8.25</td> <td>0.63</td> <td>0.035</td> <td>0.22</td> <td>Cu – 0.003; Fe – 0.014; Be – 0.002</td> <td>Used for <a href="/wiki/Die_casting" title="Die casting">die castings</a> </td></tr> <tr> <td>QE22<sup id="cite_ref-14" class="reference"><a href="#cite_note-14"><span class="cite-bracket">&#91;</span>14<span class="cite-bracket">&#93;</span></a></sup> </td> <td>-</td> <td>-</td> <td>-</td> <td>-</td> <td>-</td> <td>2.5% Ag, 2% RE, 0.6% Zr</td> <td> </td></tr> <tr> <td>Magnox (Al 80) </td> <td>99.2</td> <td>0.8</td> <td>-</td> <td>-</td> <td>-</td> <td>-</td> <td>Non-oxidizing Mg alloy </td></tr></tbody></table> <div class="mw-heading mw-heading2"><h2 id="Characteristics">Characteristics</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=5" title="Edit section: Characteristics"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Magnesium's particular merits are similar to those of aluminium alloys: low specific gravity with satisfactory strength. Magnesium provides advantages over aluminium, in being of even lower density (≈ 1.8&#160;g/cm<sup>3</sup>) than aluminium (≈ 2.8&#160;g/cm<sup>3</sup>).<sup id="cite_ref-goel20_15-0" class="reference"><a href="#cite_note-goel20-15"><span class="cite-bracket">&#91;</span>15<span class="cite-bracket">&#93;</span></a></sup> The mechanical properties of magnesium alloys tend to be below those of the strongest of the aluminium alloys.<sup id="cite_ref-Mo_16-0" class="reference"><a href="#cite_note-Mo-16"><span class="cite-bracket">&#91;</span>16<span class="cite-bracket">&#93;</span></a></sup> </p><p>The <a href="/wiki/Specific_strength" title="Specific strength">strength-to-weight ratio</a> of the precipitation-hardened magnesium alloys is comparable with that of the strong alloys of aluminium or with the alloy steels. Magnesium alloys, however, have a lower density, stand greater column loading per unit weight and have a higher <a href="/wiki/Specific_modulus" title="Specific modulus">specific modulus</a>. They are also used when great strength is not necessary, but where a thick, light form is desired, or when higher <a href="/wiki/Stiffness" title="Stiffness">stiffness</a> is needed. Examples are complicated castings, such as housings or cases for aircraft, and parts for rapidly rotating or reciprocating machines. Such applications can induce cyclic <a href="/wiki/Crystal_twinning" title="Crystal twinning">crystal twinning</a> and detwinning that lowers yield strength under loading direction change.<sup id="cite_ref-wang19_8-1" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> </p><p>The strength of magnesium alloys is reduced at elevated temperatures; temperatures as low as 93&#160;°C (200&#160;°F) produce considerable reduction in the yield strength. Improving the high-temperature properties of magnesium alloys is an active research area with promising results.<sup id="cite_ref-Mo_16-1" class="reference"><a href="#cite_note-Mo-16"><span class="cite-bracket">&#91;</span>16<span class="cite-bracket">&#93;</span></a></sup> </p><p>Magnesium alloys show strong anisotropy and poor formability at room temperature stemming from their hexagonal close-packed crystal structure, limiting practical processing modes.<sup id="cite_ref-Agnew_17-0" class="reference"><a href="#cite_note-Agnew-17"><span class="cite-bracket">&#91;</span>17<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-wang19_8-2" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> At room temperature, basal plane slip of dislocation and mechanical <a href="/wiki/Crystal_twinning" title="Crystal twinning">crystal twinning</a> are the only operating deformation mechanisms; the presence of twinning additionally requires specific loading conditions to be favorable.<sup id="cite_ref-wang19_8-3" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> For these reasons processing of magnesium alloys must be done at high temperatures to avoid brittle fracture.<sup id="cite_ref-Polmear_18-0" class="reference"><a href="#cite_note-Polmear-18"><span class="cite-bracket">&#91;</span>18<span class="cite-bracket">&#93;</span></a></sup> </p><p>The high-temperature properties of magnesium alloys are relevant for automotive and aerospace applications, where slowing <a href="/wiki/Creep_(deformation)" title="Creep (deformation)">creep</a> plays an important role in material lifetime. Magnesium alloys generally have poor creep properties; this shortcoming is attributed to the solute additions rather than the magnesium matrix since pure magnesium shows similar creep life as pure aluminium, but magnesium alloys show decreased creep life compared to aluminium alloys.<sup id="cite_ref-Mo_16-2" class="reference"><a href="#cite_note-Mo-16"><span class="cite-bracket">&#91;</span>16<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-Polmear_18-1" class="reference"><a href="#cite_note-Polmear-18"><span class="cite-bracket">&#91;</span>18<span class="cite-bracket">&#93;</span></a></sup> Creep in magnesium alloys occurs mainly by dislocation <a href="/wiki/Slip_(materials_science)" title="Slip (materials science)">slip</a>, activated <a href="/wiki/Cross_slip" title="Cross slip">cross slip</a>, and <a href="/wiki/Grain_boundary_sliding" title="Grain boundary sliding">grain boundary sliding</a>.<sup id="cite_ref-Choudhuri_19-0" class="reference"><a href="#cite_note-Choudhuri-19"><span class="cite-bracket">&#91;</span>19<span class="cite-bracket">&#93;</span></a></sup> Addition of small amounts of zinc in Mg-RE alloys has been shown to increase creep life by 600% by stabilizing precipitates on both basal and prismatic planes through localized bond stiffening.<sup id="cite_ref-Choudhuri_19-1" class="reference"><a href="#cite_note-Choudhuri-19"><span class="cite-bracket">&#91;</span>19<span class="cite-bracket">&#93;</span></a></sup> These developments have allowed for magnesium alloys to be used in automotive and aerospace applications at relatively high temperatures.<sup id="cite_ref-Mo_16-3" class="reference"><a href="#cite_note-Mo-16"><span class="cite-bracket">&#91;</span>16<span class="cite-bracket">&#93;</span></a></sup> Microstructural changes at high temperatures are also influenced by <a href="/wiki/Dynamic_recrystallization" title="Dynamic recrystallization">Dynamic recrystallization</a> in fine-grained magnesium alloys.<sup id="cite_ref-wang19_8-4" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> </p><p>Individual contributions of gadolinium and yttrium to <a href="/wiki/Precipitation_hardening" title="Precipitation hardening">age hardening</a> and high temperature strength of magnesium alloys containing both elements are investigated using alloys containing different Gd:Y mole ratios of 1:0, 1:1, 1:3, and 0:1 with a constant Y+Gd content of 2.75&#160;mol%. All investigated alloys exhibit remarkable age hardening by precipitation of β phase with DO19 crystal structure and β phase with BCO crystal structure, even at aging temperatures higher than 200&#160;°C. Both precipitates are observed in peak-aged specimens. The precipitates contributing to age hardening are fine and their amount increases as Gd content increases, and this result in increased peak hardness, tensile strength and 0.2% proof stress but decreased elongation. On the other hand, higher Y content increases the elongation of the alloys but results in decreased strength.<sup id="cite_ref-Materials_And_Processes_2-2" class="reference"><a href="#cite_note-Materials_And_Processes-2"><span class="cite-bracket">&#91;</span>2<span class="cite-bracket">&#93;</span></a></sup> </p><p>Despite its reactivity (magnesium ignites at 630&#160;°C and burns in air), magnesium and its alloys have good resistance to <a href="/wiki/Corrosion" title="Corrosion">corrosion</a> in air at STP.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (May 2021)">citation needed</span></a></i>&#93;</sup> The rate of corrosion is slow compared with rusting of <a href="/wiki/Carbon_steel#Mild_steel" title="Carbon steel">mild steel</a> in the same atmosphere.<sup class="noprint Inline-Template Template-Fact" style="white-space:nowrap;">&#91;<i><a href="/wiki/Wikipedia:Citation_needed" title="Wikipedia:Citation needed"><span title="This claim needs references to reliable sources. (May 2021)">citation needed</span></a></i>&#93;</sup> Immersion in salt water is problematic, but a great improvement in resistance to salt-water corrosion has been achieved, especially for wrought materials, by reducing some impurities particularly nickel and copper to very low proportions<sup id="cite_ref-Esmaily_20-0" class="reference"><a href="#cite_note-Esmaily-20"><span class="cite-bracket">&#91;</span>20<span class="cite-bracket">&#93;</span></a></sup> or using appropriate coatings.<sup id="cite_ref-21" class="reference"><a href="#cite_note-21"><span class="cite-bracket">&#91;</span>21<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Fabrication">Fabrication</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=6" title="Edit section: Fabrication"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <div class="mw-heading mw-heading3"><h3 id="Hot_and_cold_working">Hot and cold working</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=7" title="Edit section: Hot and cold working"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Magnesium alloys harden rapidly with any type of cold work, and therefore cannot be extensively cold formed without repeated <a href="/wiki/Annealing_(metallurgy)" class="mw-redirect" title="Annealing (metallurgy)">annealing</a>. Sharp bending, spinning, or drawing must be done at about 500 to 600&#160;°F (260 to 316&#160;°C), although gentle bending around large radii can be done cold. Slow forming gives better results than rapid shaping. Press <a href="/wiki/Forging" title="Forging">forging</a> is preferred to hammer forging, because the press allows greater time for metal flow. The plastic forging range is 500 to 800&#160;°F (260 to 427&#160;°C). Metal worked outside this range is easily broken due to lack of available deformation mechanisms.<sup id="cite_ref-wang19_8-5" class="reference"><a href="#cite_note-wang19-8"><span class="cite-bracket">&#91;</span>8<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Casting">Casting</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=8" title="Edit section: Casting"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Magnesium alloys, especially precipitation-hardened alloys, are used in <a href="/wiki/Casting" title="Casting">casting</a>. Sand, permanent mold and <a href="/wiki/Die_casting" title="Die casting">die casting</a> methods are used, but plaster-of-Paris casting has not yet been perfected. Sand casting in green-sand molds requires a special technique, because the magnesium reacts with moisture in the sand, forming magnesium oxide and liberating hydrogen. The oxide forms blackened areas called burns on the surface of the casting, and the liberated hydrogen may cause porosity. Inhibitors such as sulfur, boric acid, ethylene glycol, or ammonium fluoride are mixed with the damp sand to prevent the reaction. All gravity-fed molds require an extra high column of molten metal to make the pressure great enough to force gas bubbles out of the casting and make the metal take the detail of the mold. The thickness of the casting wall should be at least 5/32 in. under most conditions. Extra-large fillets must be provided at all re-entrant corners, since stress concentration in magnesium castings are particularly dangerous. Permanent mold castings are made from the same alloys and have about the same physical properties as sand castings. Since the solidification shrinkage of magnesium is about the same as that of aluminium, aluminium molds can often be adapted to make magnesium-alloy castings (although it may be necessary to change the gating). Pressure cold-chamber castings are used for quantity production of small parts. The rapid solidification caused by contact of the fluid metal with the cold die produces a casting of dense structure with excellent physical properties. The finish and dimensional accuracy are very good, and machining is necessary only where extreme accuracy is required. Usually these castings are not heat treated. </p> <div class="mw-heading mw-heading3"><h3 id="Welding,_soldering,_and_riveting"><span id="Welding.2C_soldering.2C_and_riveting"></span>Welding, soldering, and riveting</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=9" title="Edit section: Welding, soldering, and riveting"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Many standard magnesium alloys are easily <a href="/wiki/Welding" title="Welding">welded</a> by gas or resistance-welding equipment, but cannot be cut with an oxygen torch. Magnesium alloys are not welded to other metals, because brittle inter-metallic compounds may form, or because the combination of metals may promote corrosion. Where two or more parts are welded together, their compositions must be the same. <a href="/wiki/Soldering" title="Soldering">Soldering</a> of magnesium alloys is feasible only for plugging surface defects in parts. The solders are even more corrosive than with aluminium, and the parts should never be required to withstand stress. <a href="/wiki/Rivet" title="Rivet">Riveted</a> joints in magnesium alloy structures usually employ aluminium or aluminium-magnesium alloy rivets. Magnesium rivets are not often used because they must be driven when hot. The rivet holes should be drilled, especially in heavy sheet and extruded sections, since punching tends to give a rough edge to the hole and to cause stress concentrations. </p> <div class="mw-heading mw-heading3"><h3 id="Machining">Machining</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=10" title="Edit section: Machining"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>A particular attraction of magnesium alloys lies in their extraordinarily good <a href="/wiki/Machining" title="Machining">machining</a> properties, in which respect they are superior even to screwing brass. The power required in cutting them is small, and extremely high speeds (5000&#160;ft per min in some cases) may be used. The best cutting tools have special shapes, but the tools for machining other metals can be used, although somewhat lower efficiency results. When magnesium is cut at high speed, the tools should be sharp and should be cutting at all times. Dull, dragging tools operating at high speed may generate enough heat to ignite fine chips. Since chips and dust from grinding can therefore be a fire hazard, grinding should be done with a coolant, or with a device to concentrate the dust under water. The magnesium grinder should not be used also for ferrous metals, since a spark might ignite the accumulated dust. If a magnesium fire should start, it can be smothered with cast-iron turnings or dry sand, or with other materials prepared especially for the purpose. Water or liquid extinguishers should never be used, because they tend to scatter the fire. Actually, it is much more difficult to ignite magnesium chips and dust than is usually supposed, and for that reason they do not present great machining difficulties. The special techniques that must be used in fabricating magnesium (working, casting, and joining) add considerably to the manufacturing cost. In selecting between aluminium and magnesium or a given part, the base cost of the metal may not give much advantage to either, but usually the manufacturing operations make magnesium more affordable.<sup id="cite_ref-Materials_And_Processes_2-3" class="reference"><a href="#cite_note-Materials_And_Processes-2"><span class="cite-bracket">&#91;</span>2<span class="cite-bracket">&#93;</span></a></sup> There is, perhaps, no group of alloys where extrusion is more important than it is to these, since the comparatively coarse-grained structure of the cast material makes most of them too susceptible to cracking to work by other means until sufficient deformation has been imparted to refine the grain. Therefore, except for one or two soft alloys, machining is invariably a preliminary step before other shaping processes. </p> <div class="mw-heading mw-heading3"><h3 id="Hot_extrusion">Hot extrusion</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=11" title="Edit section: Hot extrusion"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Not much pure magnesium is <a href="/wiki/Extrude" class="mw-redirect" title="Extrude">extruded</a>, for it has somewhat poor properties, especially as regards its proof stress. The alloying elements of chief concern at present are aluminium, zinc, cerium and zirconium; manganese is usually also present since, though it has little effect on the strength, it has a valuable function in improving corrosion resistance. One important binary alloy, containing up to 2.0% manganese, is used extensively for the manufacture of rolled sheet. It is comparatively soft and easier to extrude than other alloys, and is also one of the few that can be rolled directly without pre-extrusion. In the UK, extrusions are made from billets of 2.87–12 inches (73–305&#160;mm) dia. On presses varying in power over the range 600-3500 tons; normal maximum pressures on the billet are 30-50 tons/sq. in the U.S. the Dow chemical company have recently installed a 13.200 ton press capable of handling billets up to 32 in. Extrusion technique is generally similar to that for aluminium base alloys but, according to Wilkinson and fox, die design requires special consideration and, in their opinion, should incorporate short bearing lengths and sharp die entries. Tube extrusion in alloys AM503, ZW2, and ZW3 is now made with bridge dies. (The aluminium-bearing alloys do not weld satisfactorily.) In contrast to the previous practice of using bored billets, mandrel piercing is now used in the extrusion of large diameter tubes in ZW3 alloy. </p><p>The stiffness of the alloys towards extrusion is increased in proportion to the amount of hardening elements they contain, and the temperature employed is generally higher the greater the quantity of these. Billet temperatures are also affected by the size of the sections, being higher for heavy reductions, but are usually in the range 250–450&#160;°C (482–842&#160;°F). Container temperatures should be identical with, or only slightly higher than billet temperature. Pre-heating of the billets must be carried out uniformly to promote as far as possible a homogeneous structure by absorption of compounds, such as Mg4Al, present in the alloys. </p><p>Fox points out and this is also applicable to aluminium alloys. The initial structure of the billet is important, and casting methods that lead to fine grain are worthwhile. In coarse material, larger particles of the compounds are present that are less readily dissolved, and tend to cause a solution gradient. In magnesium alloys, this causes internal stress, since solution is accompanied by a small contraction, and it can also influence the evenness of response to later heat treatment. </p><p>The binary magnesium-manganese alloy (AM505) is readily extruded at low pressures in the temperature range 250 to 350&#160;°C (482 to 662&#160;°F)., the actual temperature used depending upon the reduction and billet length rather than the properties desired, which are relatively insensitive to extrusion conditions. Good surface condition of the extrusion is achieved only with high speeds, of the order of 15 to 30 metres (49 to 98&#160;ft) per minute. </p><p>With the aluminium and zinc containing alloys, and particularly those with the higher aluminium contents such as AZM and AZ855 difficulties arise at high speeds due to hot-shortness. Under conditions approaching equilibrium magnesium is capable of dissolving about 12 per cent aluminium, but in cast billets 4-5 wt.% usually represents the limit of solubility. Alloys containing 6 wt.% Al or more therefore contain Mg4Al3, which forms a eutectic melting at 435&#160;°C. The extrusion temperature may vary from 250 to 400&#160;°C (482 to 752&#160;°F), but at the higher values speeds are restricted to about 4 metres (13&#160;ft) per minute. Continuous casting improves the homogeneity of these alloys and water cooling of the dies or taper heating of the billets further facilities their extrusion. </p><p>Introduction of the magnesium-zinc-zirconium alloys, ZW2 and ZW3, represents a considerable advance in magnesium alloy technology for a number of reasons. They are high strength, but, since they do not contain aluminium, the cast billet contains only small quantities of the second phase. Since the solidus temperature is raised by about 100&#160;°C (180&#160;°F), the risk of hotshortness at relatively high extrusion speeds is much reduced. However, the mechanical properties are sensitive to billet preheating time, temperature and extrusion speed, Long preheating times and high temperatures and speeds produces properties similar to those in older aluminium-containing alloys, Heating times must be short and temperatures and speeds low to produce high properties. Increasing zinc content to 5 or 6 wt.%, as in the American alloy ZK60 and ZK61, reduces sensitivity to extrusion speed in respect of mechanical properties. </p><p>Alloying of zirconium-bearing materials has been a major problem in their development. It is usual to add the zirconium from a salt—and careful control can produce good results. <a href="/wiki/Dominion_Magnesium_Limited" class="mw-redirect" title="Dominion Magnesium Limited">Dominion Magnesium Limited</a> in Canada have developed a method adding in the conventional manner through a master alloy. </p><p>Explanation for the low extrusion rates necessary to successfully extrude some magnesium alloys does not lie outside reasons put forward for other metals. Altwicker considers that the most significant cause is connected. With the degree of recovery from crystal deformation, which is less complete when work is applied quickly, causing higher stresses and the exhausting of the capacity for slip in the crystals. This is worthy of consideration, for the speed of re-crystallization varies from one metal to another, and according to temperature. It is also a fact that a metal worked in what is considered its working range can frequently be made to show marked work hardening if quenched immediately after deformation—showing that temporary loss of plasticity can easily accompany rapid working.<sup id="cite_ref-pearson53_22-0" class="reference"><a href="#cite_note-pearson53-22"><span class="cite-bracket">&#91;</span>22<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-pearson61_23-0" class="reference"><a href="#cite_note-pearson61-23"><span class="cite-bracket">&#91;</span>23<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="Further_alloy_development">Further alloy development</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=12" title="Edit section: Further alloy development"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p><a href="/wiki/Scandium" title="Scandium">Scandium</a> and <a href="/wiki/Gadolinium" title="Gadolinium">gadolinium</a> have been tried as alloying elements; an alloy with 1% manganese, 0.3% scandium and 5% gadolinium offers almost perfect creep resistance at 350C.<sup id="cite_ref-24" class="reference"><a href="#cite_note-24"><span class="cite-bracket">&#91;</span>24<span class="cite-bracket">&#93;</span></a></sup> The physical composition of these multi-component alloys is complicated, with plates of intermetallic compounds such as Mn<sub>2</sub>Sc forming. Addition of zinc to Mg-RE alloys has been shown to greatly increase creep life by stabilizing RE precipitates.<sup id="cite_ref-Choudhuri_19-2" class="reference"><a href="#cite_note-Choudhuri-19"><span class="cite-bracket">&#91;</span>19<span class="cite-bracket">&#93;</span></a></sup> Erbium has also been considered as an additive.<sup id="cite_ref-25" class="reference"><a href="#cite_note-25"><span class="cite-bracket">&#91;</span>25<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading3"><h3 id="Magnesium–lithium_alloys"><span id="Magnesium.E2.80.93lithium_alloys"></span>Magnesium–lithium alloys</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=13" title="Edit section: Magnesium–lithium alloys"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Adding 10% of lithium to magnesium produces an alloy that can be used as an improved anode in batteries with a manganese-dioxide cathode.<sup id="cite_ref-26" class="reference"><a href="#cite_note-26"><span class="cite-bracket">&#91;</span>26<span class="cite-bracket">&#93;</span></a></sup> Magnesium-lithium alloys are generally soft and ductile, and the density of 1.4&#160;g/cm<sup>3</sup> is appealing for space applications. </p> <div class="mw-heading mw-heading3"><h3 id="Non-combustible_magnesium_alloys">Non-combustible magnesium alloys</h3><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=14" title="Edit section: Non-combustible magnesium alloys"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Adding 2% of calcium by weight to magnesium alloy AM60 results in the non-combustible magnesium alloy AMCa602.<sup id="cite_ref-27" class="reference"><a href="#cite_note-27"><span class="cite-bracket">&#91;</span>27<span class="cite-bracket">&#93;</span></a></sup> The higher oxidation reactivity of calcium causes a coat of calcium oxide to form before magnesium ignites. The ignition temperature of the alloy is elevated by 200–300 K. An oxygen-free atmosphere is not necessary for machining operations. </p> <div class="mw-heading mw-heading2"><h2 id="Magnesium_alloys_for_biomedical_application">Magnesium alloys for biomedical application</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=15" title="Edit section: Magnesium alloys for biomedical application"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <p>Among all biocompatible metals, Mg has the closest elastic modulus to that of natural bone . Mg ranks as the fourth most plentiful cation in the human body, is an essential element for metabolism, and is primarily stored in bone tissue. Stimulating the growth of bone cells and speeding up the recovery of bone tissue is accelerated with a diet containing Mg. The addition of biocompatible alloying elements can have a serious impact on the mechanical behavior of Mg. Creating a solid solution, which is a type of alloying, is an effective method to increase the strength of metals <sup id="cite_ref-28" class="reference"><a href="#cite_note-28"><span class="cite-bracket">&#91;</span>28<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-29" class="reference"><a href="#cite_note-29"><span class="cite-bracket">&#91;</span>29<span class="cite-bracket">&#93;</span></a></sup><sup id="cite_ref-30" class="reference"><a href="#cite_note-30"><span class="cite-bracket">&#91;</span>30<span class="cite-bracket">&#93;</span></a></sup> </p> <div class="mw-heading mw-heading2"><h2 id="References">References</h2><span class="mw-editsection"><span class="mw-editsection-bracket">[</span><a href="/w/index.php?title=Magnesium_alloy&amp;action=edit&amp;section=16" title="Edit section: References"><span>edit</span></a><span class="mw-editsection-bracket">]</span></span></div> <style data-mw-deduplicate="TemplateStyles:r1239543626">.mw-parser-output .reflist{margin-bottom:0.5em;list-style-type:decimal}@media screen{.mw-parser-output .reflist{font-size:90%}}.mw-parser-output .reflist .references{font-size:100%;margin-bottom:0;list-style-type:inherit}.mw-parser-output .reflist-columns-2{column-width:30em}.mw-parser-output .reflist-columns-3{column-width:25em}.mw-parser-output .reflist-columns{margin-top:0.3em}.mw-parser-output .reflist-columns ol{margin-top:0}.mw-parser-output .reflist-columns li{page-break-inside:avoid;break-inside:avoid-column}.mw-parser-output .reflist-upper-alpha{list-style-type:upper-alpha}.mw-parser-output .reflist-upper-roman{list-style-type:upper-roman}.mw-parser-output .reflist-lower-alpha{list-style-type:lower-alpha}.mw-parser-output .reflist-lower-greek{list-style-type:lower-greek}.mw-parser-output .reflist-lower-roman{list-style-type:lower-roman}</style><div class="reflist"> <div class="mw-references-wrap mw-references-columns"><ol class="references"> <li id="cite_note-1"><span class="mw-cite-backlink"><b><a href="#cite_ref-1">^</a></b></span> <span class="reference-text"><style data-mw-deduplicate="TemplateStyles:r1238218222">.mw-parser-output cite.citation{font-style:inherit;word-wrap:break-word}.mw-parser-output .citation q{quotes:"\"""\"""'""'"}.mw-parser-output .citation:target{background-color:rgba(0,127,255,0.133)}.mw-parser-output .id-lock-free.id-lock-free a{background:url("//upload.wikimedia.org/wikipedia/commons/6/65/Lock-green.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-limited.id-lock-limited a,.mw-parser-output .id-lock-registration.id-lock-registration a{background:url("//upload.wikimedia.org/wikipedia/commons/d/d6/Lock-gray-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .id-lock-subscription.id-lock-subscription a{background:url("//upload.wikimedia.org/wikipedia/commons/a/aa/Lock-red-alt-2.svg")right 0.1em center/9px no-repeat}.mw-parser-output .cs1-ws-icon a{background:url("//upload.wikimedia.org/wikipedia/commons/4/4c/Wikisource-logo.svg")right 0.1em center/12px no-repeat}body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-free a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-limited a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-registration a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .id-lock-subscription a,body:not(.skin-timeless):not(.skin-minerva) .mw-parser-output .cs1-ws-icon a{background-size:contain;padding:0 1em 0 0}.mw-parser-output .cs1-code{color:inherit;background:inherit;border:none;padding:inherit}.mw-parser-output .cs1-hidden-error{display:none;color:var(--color-error,#d33)}.mw-parser-output .cs1-visible-error{color:var(--color-error,#d33)}.mw-parser-output .cs1-maint{display:none;color:#085;margin-left:0.3em}.mw-parser-output .cs1-kern-left{padding-left:0.2em}.mw-parser-output .cs1-kern-right{padding-right:0.2em}.mw-parser-output .citation .mw-selflink{font-weight:inherit}@media screen{.mw-parser-output .cs1-format{font-size:95%}html.skin-theme-clientpref-night .mw-parser-output .cs1-maint{color:#18911f}}@media screen and (prefers-color-scheme:dark){html.skin-theme-clientpref-os .mw-parser-output .cs1-maint{color:#18911f}}</style><cite id="CITEREFAuneGjestlandHaagensenKittilsen2003" class="citation book cs1">Aune, Terje Kr.; Gjestland, Haavard; Haagensen, Johanna Øster; Kittilsen, Bjørn; Skar, Jan Ivar; Westengen, Håkon (2003). "Magnesium Alloys". <i>Ullmann's Encyclopedia of Industrial Chemistry</i>. <a href="/wiki/Doi_(identifier)" class="mw-redirect" title="Doi (identifier)">doi</a>:<a rel="nofollow" class="external text" href="https://doi.org/10.1002%2F14356007.a15_581">10.1002/14356007.a15_581</a>. <a href="/wiki/ISBN_(identifier)" class="mw-redirect" title="ISBN (identifier)">ISBN</a>&#160;<a href="/wiki/Special:BookSources/978-3-527-30385-4" title="Special:BookSources/978-3-527-30385-4"><bdi>978-3-527-30385-4</bdi></a>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&amp;rft.genre=bookitem&amp;rft.atitle=Magnesium+Alloys&amp;rft.btitle=Ullmann%27s+Encyclopedia+of+Industrial+Chemistry&amp;rft.date=2003&amp;rft_id=info%3Adoi%2F10.1002%2F14356007.a15_581&amp;rft.isbn=978-3-527-30385-4&amp;rft.aulast=Aune&amp;rft.aufirst=Terje+Kr.&amp;rft.au=Gjestland%2C+Haavard&amp;rft.au=Haagensen%2C+Johanna+%C3%98ster&amp;rft.au=Kittilsen%2C+Bj%C3%B8rn&amp;rft.au=Skar%2C+Jan+Ivar&amp;rft.au=Westengen%2C+H%C3%A5kon&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AMagnesium+alloy" class="Z3988"></span></span> </li> <li id="cite_note-Materials_And_Processes-2"><span class="mw-cite-backlink">^ <a href="#cite_ref-Materials_And_Processes_2-0"><sup><i><b>a</b></i></sup></a> <a href="#cite_ref-Materials_And_Processes_2-1"><sup><i><b>b</b></i></sup></a> <a href="#cite_ref-Materials_And_Processes_2-2"><sup><i><b>c</b></i></sup></a> <a href="#cite_ref-Materials_And_Processes_2-3"><sup><i><b>d</b></i></sup></a></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222" /><cite id="CITEREFJ._T._BlackRonald_A._Kohser2012" class="citation book cs1">J. T. Black; Ronald A. Kohser (2012). <a rel="nofollow" class="external text" href="https://books.google.com/books?id=pdsbAAAAQBAJ"><i>DeGarmo's Materials and Processes in Manufacturing, 11th Edition</i></a>. Wiley. <a href="/wiki/ISBN_(identifier)" class="mw-redirect" title="ISBN (identifier)">ISBN</a>&#160;<a href="/wiki/Special:BookSources/978-1-118-16373-3" title="Special:BookSources/978-1-118-16373-3"><bdi>978-1-118-16373-3</bdi></a>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&amp;rft.genre=book&amp;rft.btitle=DeGarmo%27s+Materials+and+Processes+in+Manufacturing%2C+11th+Edition&amp;rft.pub=Wiley&amp;rft.date=2012&amp;rft.isbn=978-1-118-16373-3&amp;rft.au=J.+T.+Black&amp;rft.au=Ronald+A.+Kohser&amp;rft_id=https%3A%2F%2Fbooks.google.com%2Fbooks%3Fid%3DpdsbAAAAQBAJ&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AMagnesium+alloy" class="Z3988"></span></span> </li> <li id="cite_note-3"><span class="mw-cite-backlink"><b><a href="#cite_ref-3">^</a></b></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222" /><cite id="CITEREFASTM_International2018" class="citation techreport cs1">ASTM International (2018). <i>Standard Practice for Codification of Unalloyed Magnesium and Magnesium-Alloys, Cast and Wrought</i> (Technical report). ASTM B951-11(2018).</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&amp;rft.genre=report&amp;rft.btitle=Standard+Practice+for+Codification+of+Unalloyed+Magnesium+and+Magnesium-Alloys%2C+Cast+and+Wrought&amp;rft.date=2018&amp;rft.au=ASTM+International&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AMagnesium+alloy" class="Z3988"></span></span> </li> <li id="cite_note-ghali10-4"><span class="mw-cite-backlink"><b><a href="#cite_ref-ghali10_4-0">^</a></b></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222" /><cite id="CITEREFGhali2010" class="citation book cs1">Ghali, Edward (2010). <a rel="nofollow" class="external text" href="https://books.google.com/books?id=meAfS6pC9WgC"><i>Corrosion Resistance of Aluminum and Magnesium Alloys: Understanding, Performance, and Testing</i></a>. John Wiley &amp; Sons. <a href="/wiki/ISBN_(identifier)" class="mw-redirect" title="ISBN (identifier)">ISBN</a>&#160;<a href="/wiki/Special:BookSources/9780470531761" title="Special:BookSources/9780470531761"><bdi>9780470531761</bdi></a>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&amp;rft.genre=book&amp;rft.btitle=Corrosion+Resistance+of+Aluminum+and+Magnesium+Alloys%3A+Understanding%2C+Performance%2C+and+Testing&amp;rft.pub=John+Wiley+%26+Sons&amp;rft.date=2010&amp;rft.isbn=9780470531761&amp;rft.aulast=Ghali&amp;rft.aufirst=Edward&amp;rft_id=https%3A%2F%2Fbooks.google.com%2Fbooks%3Fid%3DmeAfS6pC9WgC&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AMagnesium+alloy" class="Z3988"></span></span> </li> <li id="cite_note-5"><span class="mw-cite-backlink"><b><a href="#cite_ref-5">^</a></b></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222" /><cite class="citation web cs1"><a rel="nofollow" class="external text" href="http://www.makeitfrom.com/data/?material=Cast_Magnesium">"Cast Magnesium Alloy"</a>. MakeItFrom.com<span class="reference-accessdate">. Retrieved <span class="nowrap">15 July</span> 2014</span>.</cite><span title="ctx_ver=Z39.88-2004&amp;rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Abook&amp;rft.genre=unknown&amp;rft.btitle=Cast+Magnesium+Alloy&amp;rft.pub=MakeItFrom.com&amp;rft_id=http%3A%2F%2Fwww.makeitfrom.com%2Fdata%2F%3Fmaterial%3DCast_Magnesium&amp;rfr_id=info%3Asid%2Fen.wikipedia.org%3AMagnesium+alloy" class="Z3988"></span></span> </li> <li id="cite_note-6"><span class="mw-cite-backlink"><b><a href="#cite_ref-6">^</a></b></span> <span class="reference-text"><link rel="mw-deduplicated-inline-style" href="mw-data:TemplateStyles:r1238218222" /><cite id="CITEREFLindemannSchmidtTodteZeuner2002" class="citation journal cs1">Lindemann, A.; Schmidt, J.; Todte, M.; Zeuner, T. (2002). "Thermal analytical investigations of the magnesium alloys AM60 and AZ91 including the melting range". <i>Thermochim. 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