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class="clearfix" id="contents-container"> <div id="contents"> <div id="content"><header class="content-header"> <h1>해결 사례</h1> </header> <section id="intro"> <div class="image"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/kr/solution/case/images/img_intro_case03.jpg" height="160" width="230" alt=""></div> <div class="txt"> <h1>충실한 개발설비, 풍부한 인재・노하우</h1> <p>도금가공 회사에 부여된 거래처로부터의 갑작스런 난제.<br> 어떻게 「생산성 20% 향상」「비용 삭감」을 실현할 수 있었는가?</p> <p class="company">도금 가공업 P사</p></div> </section> <section class="box-column"> <p class="top-txt">비즈니스 형태가 급속도로 변화하는 지금, 도금 업계를 둘러싼 환경도 서서히 엄격해지기 시작했습니다. 그것은 정밀기기에 대한 가공 등, 높은 기술력이 요구된 경우에도 예외는 아닙니다. 그 가운데에서도 어떻게 자사의 부가가치를 제공할 수 있는가가 업계에서 살아남기 위한 중요한 열쇠라고 할 수 있습니다.</p> <h1 class="ttl-column"><span class="ttl-type"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/kr/solution/case/images/ico_problem.gif" height="55" width="89" alt=""></span><span class="txt">거래처로부터의 비용 삭감 요구. 그렇지만, 품질은 떨어뜨릴 수 없어서 한계가…</span></h1> <p>P사는 프린트 기판이나 세라믹 기판, 접합 부품 등의 정밀기기, 부품을 중심으로 도금 가공을 하고 있는 회사입니다. P사는 다년간 거래를 하고 있는 T 전기공업으로부터 들어온 어려운 “비용 삭감” 요구에 대해 고민하고 있었습니다.</p> <p>P사는 이제까지 몇번이고 T사로부터 비용 삭감 요구에 대응해왔습니다. 그렇지만, 대책이 없는 지금, 더이상 기대에 대응할 수 있을것인가… 관계자와 함께 몇번이고 논의를 거듭해왔지만, 소수정예 체제를 구축해왔기 때문에 더이상 인건비를 삭감할 수는 없습니다. 그리고, 설비에 드는 비용도 줄일 수가 없다는 것이 일시적으로 낸 결론이었던 것입니다.</p> <p class="last">그렇지만, 이대로라면 중국을 비롯한 아시아 각국의 기업으로 일이 넘어가버릴 위험성이 있습니다. 거래처도 P사와 마찬가지로 업계에서의 생존에 필사적인 것은 명백합니다. P사에서는 더 고민한 끝에 도금액에 들어가는 비용의 재고를 검토했습니다. 이미 안정화된 도금액의 변경은 품질에 영향을 미칠 가능성이 있습니다.<br> 전자회로 부품 등에서는 절대로 품질을 떨어뜨릴 수가 없습니다. 그런 리스크가 높은 선택을 해도 괜찮은가… 최선의 방안을 찾을 수가 없어 P사는 주저하고 있었습니다.</p> </section> <section class="box-column"> <h1 class="ttl-column"><span class="ttl-type"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/kr/solution/case/images/ico_solution.gif" height="55" width="89" alt=""></span><span class="txt">풍부한 Proto타입으로 비교 검토. 그 실력이 밝혀졌다.</span></h1> <p>모든 리스크를 불식한, 최선의 해결책을 이끌어낼 수 없었던 때, 다나까귀금속 그룹인 EEJA로부터 “폐사의 장치로 도금액 테스트를 하게 해 주십시오!”라는 제안을 받았습니다.</p> <p>도금액의 재고에 관해서 부정적인 이미지를 가지고 있던 P사였지만, 참고라도 되면…하고 생각해 제안을 받아들여 EEJA의 담당자에게 자사에서 취급하고 있는 제품 샘플로 검증하도록 했습니다. 후일, 완성된 샘플과 함께 레포트 설명을 받은 P사 담당자는 놀랐습니다. 놀랍게도 그 회사의 도금액을 사용함으로써 기존의 도금액과 비교해 생산성이 20% 향상되는 결과가 나온 것입니다.<br> 그야말로 자신들이 이상적으로 생각하고 있던 형태로 비용 삭감을 해, 거래처로부터의 요구에 대응할 수 있다고 확신. 그 외에 아래 3가지 포인트도 결정적인 역할을 해 이번 도금액 채용에 이르게 된 것입니다.</p> <div class="list"> <h2>채용을 결정하게 된 포인트</h2> <dl> <dt>・풍부한 설비에 의한 완성 이미지의 체감</dt> <dd>⇒EEJA에서는 제품 애플리케이션에 맞춘 설비를 풍부하게 소유.<br> 실제 사용하는 기기에 가까운 설비로 도금액의 비교 검토가 가능하기 때문에 실물에 가까운 완성품을 체감할 수 있다.</dd> <dt>・경험치가 높은 인재에 의한 전문성</dt> <dd>⇒장치나 테스트 환경 뿐만 아니라 전문성이 높은 스탭에 의한 도금 프로세스나 컨설팅 제공 가능.</dd> <dt>・다나까귀금속 그룹인 것에 대한 안심감</dt> <dd>⇒확실한 실적과 귀금속의 프로라는 강점을 살려 제품을 안정 공급할 수 있는 체제가 확립되어 있다.</dd> </dl> </div> <div class="clearfix"> <div class="images side"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/kr/solution/case/images/img_case03_solution01.gif" height="236" width="369" alt=""></div> <p>나아가, 커넥터나 패키지의 Ni/Au 도금 프로세스를 Ni/Pd/Au 프로세스로 변경함으로써 내열성이 향상되었습니다. Ni나 Cu의 따라 오름 방지가 제품의 하이스펙으로 이어져 Au 사용량의 감소로 대폭적인 비용 삭감에도 성공한 것입니다.</p> <p class="last">뛰어난 도금액과 최신기술을 조합한 최선의 방안을 제안해 준 것도 P사의 과제해결에 크게 공헌했습니다. P사는 T사로부터의 어려운 과제에도 대응할 수가 있어서 지금도 양호한 관계가 이어지고 있습니다.</p> </div> </section> <footer id="content-footer"> <section id="more" class="clearfix"> <h1>보다 자세하게! </h1> <div id="more-list"> <ul> <li><a href="/kr/solution/main-product/product01/"><span class="arrow"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/common/icon/arrow_r_blue.gif" height="11" width="11" alt=""></span>P사가 채용한 도금 관련 솔루션이란?</a></li> </ul> </div> </section> <section id="related-product"> <h1>관련 제품</h1> <ul class="clearfix"> <li> <a href="/kr/products/detail/Plating-Processes/" class="clearfix"> <img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/ja/products/images/a04/img_intro_a04.jpg" height="47" width="77" alt=""> <div class="txt"> <h2><span class="arrow"><img src="https://prod-cms-cache-bucket.s3-ap-northeast-1.amazonaws.com/wp-content/uploads/sites/images/ex/common/icon/arrow_r_blue.gif" height="11" 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