史陶比尔&Tecnomagnete联合推出新一代QMC123电磁锁模系统

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mt-4">史陶比尔&Tecnomagnete联合推出新一代QMC123电磁锁模系统</div> <div class="info-artile"> 转载 : &emsp;zaoche168.com &emsp; 2024年01月04日</div> <div class="info-content"> <P>尽管注塑成型工艺的基本规则已固定下来，但多年来，通过开发新的聚合物、热塑性塑料和日趋高效的注塑设备，以及不断提高复杂的多型腔模具的制造能力，并引入自动化，注塑领域已然取得了显著发展。随着企业不断追求更高的灵活性、质量和生产力，在当前这样激烈的竞争环境中，注塑领域的发展和创新速度比以往任何时候都要快。</P> <P>实现高效注塑水平的一个必要条件是，一台注塑机能够通过更换模具来生产不同的注塑件，然而这个过程中拆卸和更换模具消耗的停机时间无法产生任何生产力。</P> <P>如今，一些塑料工业加工商仍在采用传统的模具锁紧方式，使用螺栓压板或机械夹具，这两种方式的换模过程会耗费漫长的时间，并给操作人员带来安全风险。</P> <P><STRONG>准时生产</STRONG></P> <P>对于 JIT（just in time），即准时生产的需求，尤其在汽车领域，更加剧了挑战。JIT理念是促进模具锁紧解决方案更新迭代背后的催化剂之一，它旨在缩短模具更换时间并最大限度地延长生产时间。</P> <P>最初，在注塑机上使用备用液压回路的液压锁模被视为一种非常有潜力的快速换模解决方案。但是，液压系统也有其自身缺点，包括能源使用密集和潜在的污染。因此，毋庸置疑，快速换模解决方案的未来更依赖于另一项技术，即电磁锁模。</P> <P>磁性工件夹持和夹紧系统由电永磁技术提供动力，最初用于机床加工应用中，作用是固定工件。现属于意大利Mag Autoblok旗下的Tecnomagnete（泰磁）公司围绕该技术设计和开发具有专利的解决方案，并逐渐占据相关行业支柱地位。该公司还在20世纪90年代初率先推出针对注塑成型领域的电磁锁模技术。事实证明，这项技术为快速换模应用提供了一种更简单、更清洁、更高效的解决方案，并被越来越多的塑料加工商，尤其是使用电动注塑机的加工商所应用。</P> <P>史陶比尔为注塑成型工业提供电磁锁模解决方案已有20多年，致力于锁模力显示和安全的不断发展和创新，在与Mag Autoblok – Tecnomagnete（泰磁）达成战略合作伙伴关系中做出了重大贡献。两家公司将专业技术整合，并在许多关键功能上进行增强和改进，使得电磁锁模的技术能力提升到新的高度。</P> <P>史陶比尔集团流体连接器事业部一直与塑料工业高度紧密合作，设计和制造全系列的快速换模解决方案，为客户提供单一或完整的方案，提高加工效率、缩短模具切换时间并提高操作人员的安全，所有解决方案的质量、可靠性和性能都被国际公认。</P> <P><STRONG>经典系统与功能创新的完美结合</STRONG></P> <P>作为应用这项电磁锁模技术且功能丰富的最新产品，QMC123在共同开发过程不仅要确保新系统保留先前系统的坚固结构和可靠性，还能让自2010年以来一直在使用先前系统的客户保持一定的熟悉度。</P> <P style="TEXT-ALIGN: center"><IMG onload="javascript:if(this.width>500)this.width=500" border=0 alt="" src="http://www.zaoche168.com/resupload/00000000000000000014/133001/1704338697433_1.jpg" width=700 align=center></P> <P>在产品创新方面，QMC123还将通过史陶比尔控制面板提供更高级别的安全信息，包括磁锁模力的实时监控和显示、模具位移监控和实时报警功能、温度实时预警和报警等等，并增加了全新的、更易于操作的触摸屏手持控制界面，使操作者能够在换模操作期间，验证各个安全节点。</P> <P>IMAG-Editor软件可以在每套模具装载前，根据所用的注塑机，计算其对应的锁模力，有了这些信息，就能够在生产前暴露出所有潜在问题。此外，IMAG-Editor不仅能够在设置过程中为操作员提供直观的指导，还能提供更详细的信息，帮助操作员诊断警告或错误情况，从而更快速、安全地解决隐患。</P> <P style="TEXT-ALIGN: center"><IMG onload="javascript:if(this.width>500)this.width=500" border=0 alt="" src="http://www.zaoche168.com/resupload/00000000000000000014/133001/1704338707825_1.jpg" width=700 align=center></P> <P style="TEXT-ALIGN: center"><IMG onload="javascript:if(this.width>500)this.width=500" border=0 alt="" src="http://www.zaoche168.com/resupload/00000000000000000014/133001/1704338717845_1.jpg" width=700 align=center></P> <P>QMC123磁板的制造工艺也进行了优化，以保证更高的锁模力测量精度。QMC123还能在模具真正发生位移之前检测到磁通量的变化，增加前瞻性的安全预判功能。</P> <P style="TEXT-ALIGN: center"><IMG onload="javascript:if(this.width>500)this.width=500" border=0 alt="" src="http://www.zaoche168.com/resupload/00000000000000000014/133001/1704338727240_1.jpg" width=700 align=center></P> <P>总体而言，升级的QMC123技术在长期以来成功且久经考验的工作原理上，通过产品革新实现了一系列新的功能提升。提升的易用性、安全功能和精确的锁模力测量相结合，将其功能性提升到了新的高度。QMC123电磁锁模解决方案将作为SMED（单分钟换模）的一部分，发挥着关键作用，能最大限度地缩短末件良品A和首件良品B之间的停机时间。此外，凭借其数据采集能力，这代技术也与工业4.0的协作系统兼容。</P> <P>在发起QMC123解决方案的开发以来，合作双方充分发挥过去在各自领域积累的广泛优势，并在多种生产环境中进行测试，评估其性能和可靠性。QMC123解决方案适用于50吨到6,000吨及更大吨位的注模机，这一最新一代技术无疑会成为塑料工业的标杆。</P> <P>升级的QMC123解决方案是史陶比尔针对塑料工业开发的全系列创新产品的一部分，史陶比尔快速换模全系列产品线包括模具装载、模具锁紧、模具能源回路连接、模具检测和机器人工具快换，共同为塑料加工商提供史陶比尔原厂解决方案。史陶比尔通过全球服务网点在全世界范围内为产品提供支持，并通过在各地的专业团队为客户提供技术支持、服务、安装及操作人员培训。</P><p align=right></p></div> <div id="keysSearchDiv" class="flexbox mb-4"> <div class="header-nav"> 标签： <a class="mr-1" href="/autonew/searcher.jsp?searchType=news&searchKey=史陶比尔" target="_blank"> <div class="info-keyword"> 史陶比尔</div> </a> <a class="mr-1" href="/autonew/searcher.jsp?searchType=news&searchKey=Tecnomagnete" target="_blank"> <div class="info-keyword"> Tecnomagnete</div> </a> <a class="mr-1" href="/autonew/searcher.jsp?searchType=news&searchKey=电磁锁模系统" target="_blank"> <div class="info-keyword"> 电磁锁模系统</div> </a> <a class="mr-1" href="/autonew/searcher.jsp?searchType=news&searchKey=注塑成型工艺" target="_blank"> <div class="info-keyword"> 注塑成型工艺</div> </a> </div> <div class="flexbox"> <a href="javascript:void(0)" id="artile_feedback_btn" class="btn btn-primary artile_feedback">我要反馈</a> </div> </div> <div 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