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class="title">安川首钢机器人走进风电领域 ---开拓风电行业机器人新应用</div> <div class="info">发布时间:2018-03-05 浏览次数:4948 <a href="https://ysr-motoman.robot-china.com/news/">返回列表</a></div> <div class="content" id="content"> <span style="font-family: 微软雅黑; font-size: 12pt; background-color: rgb(254, 254, 254); color: rgb(63, 63, 63); text-indent: 24pt;">日前,安川首钢与金风科技就</span><strong style="margin: 0px; padding: 0px; text-decoration: underline;">机器人</strong><span style="font-family: 微软雅黑; font-size: 12pt; background-color: rgb(254, 254, 254); color: rgb(63, 63, 63); text-indent: 24pt;">在风电行业</span><strong style="margin: 0px; padding: 0px; text-decoration: underline;">应用</strong><span style="font-family: 微软雅黑; font-size: 12pt; background-color: rgb(254, 254, 254); color: rgb(63, 63, 63); text-indent: 24pt;">达成首次合作,意义重大。</span> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;"><font face="微软雅黑" style="margin: 0px; padding: 0px;">金风科技是中国新能源发展的亲历者与创新的推动者,作为风电行业的全球引领企业,为提升其产品品质,就</font>2.0MW模块的自动化改造项目与中国<strong style="margin: 0px; padding: 0px; text-decoration: underline;">机器人</strong>行业的领军企业——安川首钢达成合作,本次合作是</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">YSR</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">在风电行业的首次突破,具有极大的开拓意义。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;"><font face="微软雅黑" style="margin: 0px; padding: 0px;">据金风技术人员介绍,</font>2.0MW模块价值高,装配过程中稍有磕碰就会造成较大损失,而且该模块重量超过</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">50kg</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">,项目投入前,都是通过人工装配入柜,不仅劳动强度大,还存在安全隐患。为进一步提升产品品质,减轻人员劳动负担,</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">2.0MW</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">模块入柜项目急需进行自动化升级改造。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;"><font face="微软雅黑" style="margin: 0px; padding: 0px;">安川首钢技术人员立足科技创新精神,秉承</font>“追求卓越 顾客至上”的经营理念,在充分了解客户需求并反复进行现场调研之后,提出了满足客户需求同时技术含量极高的机器人自动模块入柜生产线解决方案。方案利用</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">MH180</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">机器人搭配伺服抓手,完成</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">2.0MW</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">模块的来料抓取,并依次将模块自动送入变流柜。其中伺服力矩控制、柜门控制、机器人束缚系统、激光测距系统以及</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">MES</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">系统等多项技术,在机器人装配领域都属于首次使用,对后续的项目<strong style="margin: 0px; padding: 0px; text-decoration: underline;">应用</strong>具有很大的参考价值。目前,该项目成功实现了客户需求,并已投入运行。自动化改造完成后,作业人员由原来的</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">4</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">人减少为</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">1</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">人,极大地节省了人力资源,提高了生产效率。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p align="center" style="margin: 0pt 0px; padding: 0px; text-indent: 22.5pt; color: rgb(63, 63, 63); text-align: center; font-family: 宋体; font-size: medium; line-height: 21pt; background-color: rgb(254, 254, 254);"><img width="319" height="246" src="http://www.robot-china.com/file/upload/201806/06/16-50-18-27-27950.png" alt="" title="安川首钢机器人走进风电领域 ---开拓风电行业机器人新应用_中国机器人网" www.robot-china.com="" target="_blank" style="margin: 0px; padding: 0px; border: 0px none; max-width: 100%; height: auto !<d><d>import</d></d>ant;" /><strong style="margin: 0px; padding: 0px; text-decoration: underline;">中国机器人网</strong>" style="margin: 0px; padding: 0px; border: 0px none; max-width: 100%; height: auto !<d style="margin: 0px; padding: 0px;"><d><d>import</d></d></d>ant;" /><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"> </span></p> <p style="margin: 5pt 0px 0pt; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">1、激光测距系统</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">激光测距系统由安川首钢技术研发人员自主开发,采用多组激光位移传感器共同检测的方法,对变流柜进行位置测量。测量过程中的位置误差在机器人程序中加以补偿,实现机器人准确抓取。激光测距系统有效解决了因生产线物流尺寸偏差过大对机器人装配精度的干扰问题。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">2、伺服力矩控制的新应用</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p align="center" style="margin: 0pt 0px; padding: 0px; text-indent: 22.5pt; color: rgb(63, 63, 63); text-align: center; font-family: 宋体; font-size: medium; line-height: 21pt; background-color: rgb(254, 254, 254);"><img width="380" height="277" src="http://www.robot-china.com/file/upload/201806/06/16-50-31-98-27950.png" alt="" title="安川首钢机器人走进风电领域 ---开拓风电行业机器人新应用_中国机器人网" style="margin: 0px; padding: 0px; border: 0px none; max-width: 100%; height: auto !<d><d>import</d></d>ant;" /><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"> </span></p> <p align="center" style="margin: 0pt 0px; padding: 0px; text-indent: 22.5pt; color: rgb(63, 63, 63); text-align: center; font-family: 宋体; font-size: medium; line-height: 21pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 9pt;"><font face="微软雅黑" style="margin: 0px; padding: 0px;">图</font>3 伺服抓手</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">3、伺服力矩控制的新应用</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">安川首钢技术人员在项目中引入伺服电机及控制系统,对模块入柜过程的力矩进行实时监测。如果力矩超过设定值,伺服抓手自动后撤,保证装配过程中模块的安全。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">4、数据存储和追溯</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">安川首钢技术人员还为该项目配备了扫码枪,可以记录每个模块和柜体的编码,并支持对机器人运行状态和报警信息以及每一次模块入柜时的位置检测结果、调整量的存储功能。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">MES</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">系统可以随时根据编码对这些数据进行追溯,从而了解生产线的运行情况。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p align="center" style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); text-align: center; font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><img width="420" height="282" src="http://www.robot-china.com/file/upload/201806/06/16-51-05-90-27950.png" alt="" title="安川首钢机器人走进风电领域 ---开拓风电行业机器人新应用_中国机器人网" style="margin: 0px; padding: 0px; border: 0px none; max-width: 100%; height: auto !<d><d>import</d></d>ant;" /><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"> </span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 24pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 15.75pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">通过不断技术探索,安川首钢在机器人自动化装配领域又扎实地向前迈进了一步,并成功开拓了风电行业机器人新应用,期待安川首钢与金风科技的进一步合作,共同为解决社会能源问题和环境问题而努力。</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0px; padding: 0px; text-indent: 22.5pt; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; line-height: 21pt; background-color: rgb(254, 254, 254);"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 12pt;">每天前进一小步,迈向成功一大步!</span><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"><o:p style="margin: 0px; padding: 0px;"></o:p></span></p> <p style="margin: 0pt 0pt 0.0001pt; padding: 0px; text-indent: 0px; color: rgb(63, 63, 63); text-align: justify; font-family: Calibri; font-size: 10.5pt; line-height: normal;"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; font-size: 10.5pt;"> </span></p> <p style="margin: 0pt 0px 11.25pt; padding: 0px; text-indent: 0px; color: rgb(63, 63, 63); font-family: 宋体; font-size: medium; word-break: break-all; line-height: 17.55pt;"><span style="margin: 0px; padding: 0px; font-family: 微软雅黑; color: rgb(127, 127, 127); font-size: 10pt;"><font face="微软雅黑" style="margin: 0px; padding: 0px;">安川首钢机器人有限公司(简称</font>YSR),其前身为首钢莫托曼机器人有限公司。由中国首钢总公司和日本株式会社安川电机共同投资,是专业从事<strong style="margin: 0px; padding: 0px; text-decoration: underline;">工业机器人</strong>及其自动化生产线设计、制造、安装、调试及销售的中日合资公司。自1996年8月成立以来,始终致力于中国机器人应用技术产业的发展,其产品遍布汽车、摩托车、家电、IT、轻工、烟草、陶瓷、冶金、工程机械、矿山机械、物流、机车、液晶、环保等行业。在提高制造业自动化水平和生产效率方面,发挥着重要作用。</span></p></div> <script type="text/javascript"> var content_id = 'content'; var img_max_width = 600; </script> <script type="text/javascript" src="https://www.robot-china.com/file/script/content.js"></script> </div> <script type="text/javascript"> try {Dd('type_0').innerHTML = '<strong>'+Dd('name_0').innerHTML+'</strong>';}catch (e){} </script> </td> </tr> </table> </div> <div class="m"> <div class="foot" id="foot"> <span class="f_r"> <a href="https://www.robot-china.com/member/">管理入口</a><i>|</i> <a href="javascript:;" onclick="$('html, body').animate({scrollTop:0}, 200);">返回顶部</a> </span> ©2024 安川首钢机器人有限公司 版权所有 技术支持:<a href="https://www.robot-china.com/" target="_blank">中国机器人网</a> 访问量:834031 </div> </div> <script type="text/javascript">Dd('position').innerHTML = Dd('pos_show').innerHTML;</script> </body> </html>