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迎战“双11”,数字化赋能食品饮料全产业链一路领“鲜”|企业新闻工博士资讯中心

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18px;">随着&ldquo;双11&rdquo;的临近,食品饮料行业迎来了一年一度的销售热潮,在行业增速放缓,消费者观念转变的大背景下,食品饮料行业面对的竞争日益激烈。随着年轻一代成为主流消费群体,他们对食品饮料的安全性、多样性、创新性和环保性提出了更高要求。行业迫切需要以数字化技术为核心驱动,打造新质生产力,以满足消费者不断升级的需求。而在中国经济从高速增长转向高质量发展的阶段,数字化创新也成为传统产业转型升级的关键驱动力。</span> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">如今,数字化技术贯穿了整个产业链流程,从种植收成到生产加工,再到包装、物流、分销和零售,各个环节都在经历深刻变革。其中,高效、灵活的生产环节是决定产品质量和能否赢得消费者青睐的根本;高速、柔性的包装环节,可维持食品饮料安全、延长保质期并为消费者提供便利;可靠、稳定的物流系统,确保了食品从农田&ldquo;鲜&rdquo;到餐桌。同时,智能、绿色、高效的运营管理进一步提高企业效率、降低成本,提升产品的性价比和市场竞争力。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;"><img alt="23e435cc9aaaeafedd310697a981adf" src="http://yezi-guankong.oss-cn-beijing.aliyuncs.com/distributes/202411/1730703805226.jpeg?x-oss-process=style/image-minify" style="margin: 17.1979px auto; padding: 0px; border: 0px; vertical-align: middle; max-width: 100%; height: auto !important; display: block;" /></p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">总而言之,食品饮料行业的产业链条长且复杂。食品饮料产业全链条的数字化,不仅有助于企业智能化和绿色化转型升级,还将推动企业实现更可持续的高质量增长。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;"><span style="font-weight: 600 !important;">数字化赋能生产,守住产品质量和安全的&ldquo;底线&rdquo;</span></p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">作为食品加工的第一道关卡,生产环节直接影响产品质量、安全与合规,并对企业制造水平提出严格要求。一方面,生产线需确保稳定、高效运行,避免设备停机导致的生产效率下降或原辅料损失;另一方面,为满足消费者的定制化和多样化需求,生产线需具备足够的柔性,以快速响应市场变化,推出具有竞争力的新品。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">产线的高效、灵活运行离不开设备之间的&ldquo;沟通&rdquo;和协同,以变频器、人机界面、运动控制、PLC、EcoStruxure以及AVEVA系列软件为代表的施耐德电气<span style="font-weight: 600 !important;">互联互通的产品和自动化解决方案,</span>为企业的数字化产线奠定了基础。以专注于为食品、乳品、饮料、发酵和日化行业提供交钥匙工程的某企业为例&mdash;&mdash;通过施耐德电气提供的Modicon M580+X80 I/O,ET6 HMI,Altivar ATV610变频器,Modicon交换机,PLC及HMI标准程序模版开发,该企业为用户集团的2条10吨/小时乳饮料前处理线提供了先进、开放的全套自动化控制系统,帮助其建立了基于食品饮料行业标准的高效行业库和程序模板,为程序开发、维护、调试节省时间,提高了用户的市场竞争力。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">与此同时,在质量控制环节,通过将新一代人工智能(AI)技术与行业场景深度结合,形成专业解决方案,可为行业创造切实价值。以啤酒酿造为例,酒厂利用硅藻土吸附去除酒液中的酵母和杂质,提高啤酒品质。一方面,过滤机进出口压力、酒液浊度、温度和含氧量等参数作为重要质量指标,要求企业工艺流程标准化;另一方面,企业在保证优质出酒的同时,也需要平衡成本与效率。面对这些挑战,某著名跨国啤酒企业的漳州工厂在过滤机上采用了基于<span style="font-weight: 600 !important;">施耐德电气EcoStruxure AI引擎</span>的机器学习算法控制系统。该系统由算法模型控制代替原手动控制或设定值控制,在综合考虑质量、成本、效率等整体指标的基础上,实现全局最优解,即成本最低、质量可靠、效率最高。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">从互联互通的产品、自动化解决方案到EcoStruxure AI引擎,施耐德电气全面完整的解决方案能够赋能食品饮料行业生产全流程,帮助企业守住产品质量和安全的&ldquo;底线&rdquo;。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;"><span style="font-weight: 600 !important;">从包装到物流,数字化护航每一程</span></p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">在食品饮料产品与消费者见面前,还需经过一个重要步骤&mdash;&mdash;包装。包装不仅仅是保护和储存商品,设计新颖、规格多样的包装还能提升产品价值,满足消费者的多样化需求。同时,消费者希望产品及其包装更加绿色、低碳,符合可持续发展理念。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">来自食品饮料生产企业和消费者的新需求对食品饮料的包装环节提出更高要求。对此,施耐德电气数字化、机器人技术以及数字孪生技术等可为包装行业提供前所未有的创新动力,推动其不断提高生产力、灵活性和可持续性,并降低总体拥有成本(TCO)。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">在包装产线的设计过程中,施耐德电气<span style="font-weight: 600 !important;">EcoStruxure机器专家数字孪生软件(EMET)</span>集成了仿真和3D可视化功能,可支持各种复杂应用,从单一设备到完整生产线,高效促进机器、电气及控制任务的并行开展,为设备制造商从销售到概念原型,再到设计和制造、运营设备的全生命周期进行赋能。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">面对产品品类繁多、工艺多元复杂、易碎品增加、需要频繁开箱与装箱、灵活切换等包装行业典型挑战,施耐德电气<span style="font-weight: 600 !important;">Lexium Cobot协作机器人</span>实现了产品高效开箱、分拣、装箱,以及无人化生产,能够7*24小时连续工作,大幅节省投入成本以及后期的二次成本投入,且工艺方案灵活&mdash;&mdash;既能集成到新设备中,又能通过一根线缆连接控制柜,轻松集成到现有设备或产线上。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">施耐德电气EMET、Lexium Cobot协作机器人之间的灵活配合,能为食品饮料行业企业创新性地提供全方位、定制化的可持续、高效的包装解决方案,不仅为企业缩短包装机设计周期,同时大大提升设计效率与可持续性优势。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">包装之后的物流运输,是连接产品和消费者的枢纽。在食品饮料行业的物流作业中,码垛、搬运和拣选等环节均可见机器人技术和设备的应用,这些设备既要做到高效、准时的分装和运输,同时还要兼顾成本和可持续效益。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">为了保障食品从农田&ldquo;鲜&rdquo;到餐桌,施耐德电气最新的冷链物流解决方案,聚焦用户对温控环境下的自动化存储和作业需求,提供<span style="font-weight: 600 !important;">从温控到作业、从自动化到数字化的全线产品</span>,包括PLC、变频器、伺服及HMI等,可适应-25~55℃甚至更宽温的环境,满足自动存储、输送设备、拆码垛等作业需求,并提供专门针对隔热门快速升降的方案。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">在中国消费升级和生鲜电商的快速发展的背景下,施耐德电气先进的机器人技术、自动化和智能运输等解决方案将为食品饮料行业的物料设备商提供助力,从而保障消费者从农田到餐桌的安心。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;"><span style="font-weight: 600 !important;">覆盖全产业链,数字化运营助力企业降本增效</span></p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">从生产到包装,从物流到交付,食品饮料行业用户致力于用数字化提升价值链各个环节的质量和效率,而运营环节的优化则能让企业发现改进空间,进一步降本增效。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">首先,食品饮料企业要想打通各环节间的高效统筹与运作,离不开智能化的运营管理中心。施耐德电气<span style="font-weight: 600 !important;">AVEVA一体化运营中心</span>作为&ldquo;系统之上的系统&rdquo;,能够将厂区内从企业级、工厂级到车间级各个层级的数据进行采集汇总,为企业级管理人员提供信息支撑和决策支持。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">食品饮料企业还需进一步打破软硬件的隔阂与限制,加速IT与OT之间的融合,深入挖掘数字化的价值。国内某著名乳企希望能让工厂原本各个分散独立的公用工程系统实现互联互通,同时也想把原先人工手工的系统升级为更加标准化、自动化的系统,使得系统数据可以被监控以及分析。在施耐德电气<span style="font-weight: 600 !important;">EcoStruxure开放自动化平台(EAE)</span>帮助下,该企业实现了公共工程系统的集中控制,公用事业子系统升级为全生命周期的标准化,从而降低了系统维护时间和停机时间,这为客户&ldquo;数字驱动、智启未来&rdquo;的数智化转型目标奠定了良好基础。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">第二,粉碎机、离心机、均质机、灌装机等设备的健康是保证日常运营的关键,施耐德电气创新性地提出的<span style="font-weight: 600 !important;">EcoStruxure预测性维护解决方案(PMA)</span>,可以帮助用户在故障发生之前及时采取行动,防患于未然。某跨国啤酒企业佛山工厂此前每年需要投入大量设备维保费用于维修和备件采购,如今得益于施耐德电气的预测性维护解决方案,使得工厂设备的平均维护时间显著降低,设备使用寿命延长10%,机器可用性提高25%,生产连续性提升20%。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">与此同时,能源的稳定供应和精细管理对生产也十分关键。施耐德电气<span style="font-weight: 600 !important;">能源管理系统EMS+</span>通过对能源的输送、分配、转换、使用等各个关键环节进行全面监控和分析,能够帮助食品饮料企业降低运营成本,提升产品性价比,赢得市场竞争优势。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">此外,施耐德电气<span style="font-weight: 600 !important;">ProLeiT过程控制解决方案</span>,集过程控制系统PCS、制造执行系统MES、能源管理系统EMS和包装线管理系统LMS于一体,可有效确保食品饮料生产过程的稳定性和运营灵活性,显著提升生产过程稳定性和运营灵活性,从而提高生产力和效率。在休闲食品、乳制品、饮料、精细化工、制药等各个子行业,ProLeiT都拥有完善的解决方案和丰富的成功案例。</p> <p style="margin: 0px 0px 15px; padding: 0px; color: rgb(64, 64, 64); font-family: 微软雅黑; font-size: 18px; text-indent: 0px;">当下,食品饮料行业的数字化转型正在加速。以创新为主导的数字化技术将进一步渗透食品饮料全产业链的各个环节,助力企业生产更高效、运营更优化、包装更灵活、物流更智慧。凭借在食品饮料行业丰富的技术积累和实践经验,施耐德电气期待通过为企业提供覆盖产业链端到端的数字化解决方案,帮助食品饮料企业打造新质生产力,奔赴高质量增长与可持续发展的未来。</p></div> </div> <div id="articlefoot" style="border:1px solid #000;padding:10px; margin:0 40px;"><a href="http://www.gongboshi.com">工博士工业品商城</a>声明:凡资讯来源注明为其他媒体来源的信息,均为转载自其他媒体,并不代表本网站赞同其观点,也不代表本网站对其真实性负责。您若对该文章内容有任何疑问或质疑,请立即与商城(<a href="http://www.gongboshi.com">www.gongboshi.com</a>)联系,本网站将迅速给您回应并做处理。 <br />联系电话:021-31666777 <br />新闻、技术文章投稿QQ:3267146135 <span style="padding-left:40px;">&nbsp;</span>投稿邮箱:syy@gongboshi.com</div> <div class="np"> <ul> <li><strong>下一篇:</strong><a href="https://www.gongboshi.com/news/show-htm-itemid-287996.html" title="施耐德电气以开放自动化与数字化,赋能炼化企业高效可持续发展">施耐德电气以开放自动化与数字化,赋能炼化企业高效可持续发展</a> </li> <li><strong>上一篇:</strong><a href="https://www.gongboshi.com/news/show-htm-itemid-287994.html" title="施耐德电气推出Modicon ABL2D导轨式开关电源">施耐德电气推出Modicon ABL2D导轨式开关电源</a> </li> <div class="hg30"></div> </div> 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