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通用型光学3D测量工具,助力钜润鞋模生产提质增效--机器视觉网
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class="page-sub"><span>2024-07-16 15:50:14</span><span>来源: 中国机器视觉网</span></div> <div class="page-content"> <p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;"><strong><span style="font-family: 微软雅黑; font-size: 16px;"></span>高精度3D测量工具 助力鞋模生产流程提质增效</strong><strong></strong></span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">作为一项通用型3D测量工具,高精度三维扫描仪的核心优势在于其使用非接触式测量方式,测量工件不受形状限制,几乎可以应用于钜润模具生产环节中的所有3D测量环节。同时,高精度三维扫描仪扫描测量准确、高效,实现生产效率和产品质量的提升。</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">钜润模具鞋模生产主要流程:</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">测量取版:在生产的第一个环节,钜润模具会测量客户提供的鞋楦/参考鞋,根据测量结果取版开发;</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">图纸制作:取版之后,制作鞋子的2D/3D图纸,并和客户进行确认;</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">鞋模设计:图纸确认后,根据图纸进行鞋模的设计;</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">铸造鞋模:通过铸造工艺进行鞋模的初步成型(一些形状简单的模具可直接用CNC加工中心完成则无需铸造,但是很多鞋模由于形状复杂需铸造成型);</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">鞋模测量:铸造成型后的鞋模,需要经过测量,来确认加工面;</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">模具加工及后处理:铸造成型的鞋模,经过CNC加工,并进行咬花电镀等精细处理后,可发货交付。</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">高精度三维扫描技术在鞋模的生产过程中,在测量环节均发挥了重要作用,包括鞋楦的测量和铸造鞋模的测量,不管在测量效率还是测量准确性上均实现了提升。</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;"><strong>鞋楦3D测量</strong><br/></span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">传统的取版测量主要是人工采用多项量具完成,测量较慢,15天交货期,测量取版耗时至少1天及以上。使用高精度三维扫描技术来进行3D测量,仅需10多分钟,如此大大提升了取版效率。</span></p><p style="text-align: center; margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><img src="/uploads/ueditor/image/20240716/ec3d6b505618022c.jpg" title="微信图片_20240716151835.jpg" alt="微信图片_20240716151835.jpg"/></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;"><strong>铸造成型鞋模3D测量</strong><strong></strong></span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">传统方式下,鞋模铸造成型后,工人通过千分尺进行模具的测量,并在此测量基础上进行CNC加工模面的确认。使用千分尺测量,效率较慢,基本上需要2小时及以上,高精度三维扫描技术在20分钟内即可完成测量工作。</span></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 16px;">另外,人工测量的基本上都是点位的数值,做模面时,以这些点的数值来确认模面的加工面,存在误差。OptimScan系列三维扫描最高精度可达0.005mm,且重复性精度稳定,同时细节还原能力极强,可以获取尺寸准确以及完整还原细节的三维数据。在此数据支撑下,可以快速准确提取模口线,确认加工模面等,以此生产高质量的鞋模。</span></p><p style="text-align: center; margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><img src="/uploads/ueditor/image/20240716/a2f593df1088c81a.jpg" title="微信图片_20240716151839.jpg" alt="微信图片_20240716151839.jpg"/></p><p style="text-align: center; margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><img src="/uploads/ueditor/image/20240716/d46e8fb2845c422c.jpg" title="微信图片_20240716151843.jpg" alt="微信图片_20240716151843.jpg"/></p><p style="text-align: center; margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><img src="/uploads/ueditor/image/20240716/dd6c5113b72cf44c.png" title="微信图片_20240716151848.png" alt="微信图片_20240716151848.png"/></p><p style="text-align: center; margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><img src="/uploads/ueditor/image/20240716/766ecd3f3de87656.png" title="微信图片_20240716151851.png" alt="微信图片_20240716151851.png"/></p><p style="margin-top: 15px; margin-bottom: 15px; line-height: 1.75em;"><span style="font-size: 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