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So gut.</strong><br />Feinste Regranulat-Qualität auf die energiesparende Art.</p> </div> <div class="d-flex align-items-center justify-content-center position-absolute bottom-0 w-100"> </div> </section> <div class="sticky-nav-trigger ce-object" data-id="2809" data-node="166" data-type="Navigation"> <div class="sticky-nav navbar navbar-expand-xl border-bottom border-lightgrey"> <a href="/de/home/" style="line-height:0" class="homelink d-none d-xl-block position-absolute start-0 ms-1"> <img src="https://erema-com.s3.eu-central-1.amazonaws.com/layout/erema-logo-darkblue.svg" alt="Erema Logo" class="logo dark"> <img src="https://erema-com.s3.eu-central-1.amazonaws.com/layout/erema-simple-darkblue.svg" alt="Erema Logo" class="logo simple"> </a> <button style="line-height:0" class="position-absolute end-0 me-1 hamburger hamburger-outer hamburger--elastic" type="button" data-bs-toggle="offcanvas" href="#mainmenu_tabs" role="button" aria-controls="mainmenu_tabs"> <span class="hamburger-box"> <span class="hamburger-inner"></span> </span> </button> <div class="container d-flex align-items-center"> <span class="navbar-title fw-bold lh-1 m-0 me-0-5 text-nowrap order-0">INTAREMA<sup>®</sup> TVEplus<sup>®</sup> DuaFil<sup>®</sup> Compact</span> <button class="navbar-toggler mx-auto text-reset order-1 collapsed" type="button" data-bs-toggle="collapse" data-bs-target="#stickyNavCollapse" aria-controls="stickyNavCollapse" aria-expanded="false" aria-label="Toggle sticky nav"> <svg width="20" height="20"><use xlink:href="#chevron_down"/></svg> </button> <a target="_self" href="/de/kontakt/" class="btn btn-sm text-nowrap ms-xl-0-5 order-2 order-xl-3 btn-yellow" > Jetzt anfragen </a> <button style="line-height:0;" class="d-xl-none ms-1 order-3 order-xl-4 hamburger hamburger--elastic" type="button" data-bs-toggle="offcanvas" href="#mainmenu_tabs" role="button" aria-controls="mainmenu_tabs"> <span class="hamburger-box"> <span class="hamburger-inner"></span> </span> </button> <div class="collapse navbar-collapse justify-content-end order-5 order-xl-2" id="stickyNavCollapse"> <ul class="nav navbar-nav level1"> <li class="nav-item"><a class="nav-link nav-item p166 active" href="/de/intarema_tveplus_duafil_compact/" target="_self">DuaFil Compact Details</a></li> <li class="nav-item"><a class="nav-link nav-item p167" href="/de/why-erema/" target="_self">Why EREMA?</a></li> </ul> </div> </div> </div> </div> <section id="" class="mt-6" data-id="2844" data-node="166" data-type="Bereich"> <div class="container px-lg-10 text-center"> <div class="ce-object " style="" data-id="2845" data-node="166" data-type="Text"><p class="h2">Weniger Temperatur, weniger Energie.</p> <p class="h3 mb-2">Für feinste Doppelfiltrationsqualität im Kompaktdesign.</p> <p>So stark kann „kurz“ sein: Die innovative INTAREMA® TVEplus® DuaFil® Compact spart deutlich bei der Extruderlänge. Und holt damit mehr für Sie heraus: Feinste, doppelt gefilterte und bestens entgaste Regranulat-Qualität – durchsatzstark und extrem energiesparend produziert. Damit setzt sie die Benchmark für Produktionseffizienz im Post-Consumer Recycling.</p></div> </div> </section> <section id="" class="pt-10 pb-5" data-id="2846" data-node="166" data-type="Bereich"> <div class="container"> <div class="row " data-id="2847" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2" style="" data-id="2848" data-node="166" data-type="Spalte"> <div class="ce-object " style="" data-id="2851" data-node="166" data-type="Text"><p><strong>Bewährte Basis, erweitert um noch mehr Effizienz</strong><br />Hochflexibel und dabei äußerst prozessstabil besticht die Doppelfiltrationsmaschine durch eine besonders schonende Behandlung der Schmelze – und zwar durchgehend, über die ganze Maschine hinweg. Das ist das Ergebnis der Kombination der tausendfach bewährten und patentierten TVEplus® Technologie mit der neuen, patentierten DuaFil® Compact Bauweise.</p> <p><br /><strong>Milde, kurze Transportschnecke</strong><br /><strong>Verbesserter, temperaturreduzierter Druckaufbau</strong><br />Durch die DuaFil® Compact Technologie ist die Extruderschnecke im Vergleich zur bisherigen EREMA Doppelfiltrationslösung um 10 L/D kürzer – die Austragsmeteringzone entfällt. Eine milde, kurze Transportschnecke mit geringster Scherbelastung für die Schmelze ist ausreichend, denn der Druckaufbau für die zweite Filtrationseinheit erfolgt durch eine auf die Anwendung zugeschnittene Schmelzepumpe. So sinken die Verweilzeit, die Massetemperatur und der Energieverbrauch deutlich. Weitere Pluspunkte: Die sehr starke und sichere Entgasung dank mehr freiem Entgasungsvolumen<br />und die besonders feine finale Filtration.</p> <p>Das macht die Maschine für viele herausfordernde Materialien zur ersten Wahl. Insbesondere dann, wenn die Anwendung eine polymerschonende Verarbeitung sowie eine starke Filtrationsleistung verlangt, um in der Folge ein Endprodukt mit bester Recycling-Qualität daraus zu produzieren.</p></div> </div>  <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2" style="" data-id="2849" data-node="166" data-type="Spalte"> <div class=" ce-object" data-id="2850" data-node="166" data-type="Bild"> <img class=" img-fluid lazyload-src" style="" data-src="/assets/images/intarema/galleries/duafil-compact/2208016ere_tveplus-duafil-compact_en_24web.png" alt=""> </div> </div>  </div>  </div> </section> <div class="ce-object " data-id="2841" data-node="166" data-type="Produkt Materialien "> <section class="my-5"> <div class="container"> <div class="animation-slide-up"> <p class="h2 mb-1">Mögliche Materialien</p> <p class="mb-2-5">Was sich alles mit DuaFil® Compact recyceln lässt. Eine Auswahl.</p> </div> <div class="animation-slide-up"> <a class="btn btn-material d-flex d-md-inline-block align-items-center me-md-1 mb-1" href="/de/40/#mat9"> <img class="lazyload-src" data-src="/media/W/70/images/materials/ldpe_washed_flakes_agricultural_film.jpg" alt="LDPE gewaschen, Agrarfolie"> LDPE gewaschen, Agrarfolie </a> <a class="btn btn-material d-flex d-md-inline-block align-items-center me-md-1 mb-1" href="/de/40/#mat15"> <img class="lazyload-src" data-src="/media/W/70/images/materials/pe_film_with_paper_labels_pallet_wrap.jpg" alt="PE Folie mit Papieretiketten (z.B. Palettenverpackung)"> PE Folie mit Papieretiketten (z.B. Palettenverpackung) </a> <a class="btn btn-material d-flex d-md-inline-block align-items-center me-md-1 mb-1" href="/de/40/#mat16"> <img class="lazyload-src" data-src="/media/W/70/images/materials/pe_washed_film_flakes.jpg" alt="PE Folienschnitzel gewaschen (z.B. DSD310)"> PE Folienschnitzel gewaschen (z.B. DSD310) </a> </div> </div> </section> </div><section id="" class="mt-10 overflow-hidden" data-id="2853" data-node="166" data-type="Bereich"> <div class="container"> <div class="ce-object mb-4" style="" data-id="2854" data-node="166" data-type="Text"><p class="h2 mb-1">Ihre Vorteile</p> <p>Wirtschaftlich und technisch besser.</p></div> <div class="row g-1 mb-1" data-id="2855" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="2856" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-green text-white" data-id="2858" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2858"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic02-lottie.json" data-src-mobile="/assets/layout/lotties/generic02static-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-2858"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/images/intarema/icons/icon_improved-quality_white.png"> <p class="h2"><strong>Verbesserte Schmelze- und Granulatqualität</strong></p> <p class="h2">für ein Top-Endprodukt</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> <p><strong>Schonende Schmelzebehandlung,</strong> geringe Scherung</p> <p><strong>Stärkere, Entgasungsleistung,</strong> 12 to 33 % mehr freies Entgasungsvolumen</p> <p><strong>Gegen erneutes Aufgasen </strong>von bereits entgaster Schmelze</p> <p><strong>Gegen Gerüche und Verfärbungen</strong> zB. bei Papier- und Holzstörstoffen</p> <p><strong>Höherer Automatisierungsgrad:</strong> Prozessspezifische Schmelzepumpenregelung ermöglicht exakt auf Polymer abgestimmte Extruderdrehzahl</p> <p>Besonders <strong>feine, finale Filtration</strong></p> </div> </div> </div>  <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="2857" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-green text-white" data-id="2859" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2859"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/cooling-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-2859"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/images/intarema/icons/icon_melt-temperature_white.png"> <h1 class="h2">weniger Massetemperatur</h1> <h1 class="h2">bis zu -22 °C<br /><br /></h1> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-green text-white"> <p>Im Vergleich zur bisherigen EREMA Doppelfiltrationslösung erzielt die neue INTAREMA® 1108 TVEplus® DuaFil® Compact bei der Recycling-Anwendung von DSD 323-2 (flexible PE und PP Haushaltsabfälle) eine um ca. 22 °C geringere Massetemperatur vor der zweiten Filtereinheit und einen um ca. 11 % geringeren Gesamtenergieverbrauch (spezifischer Energieverbrauch kWh/kg) bei gleichzeitig ca. 14 % mehr Durchsatz.</p> </div> </div> </div>  </div>  </div> </section> <section id="" class="my-5 picture-box" data-id="2871" data-node="166" data-type="Bereich"> <section id="" class="" data-id="2873" data-node="166" data-type="Bereich"> <div class="position-absolute top-0 start-0 w-100 text-start"> <div class="ce-object container" style="" data-id="2874" data-node="166" data-type="Text"><p class="h2">Minus 10 L/D:<br />Deutlich kürzere und <br />kompaktere Bauweise<br />SO KURZ. SO GUT.</p></div> </div> </section> <div class=" ce-object" data-id="2872" data-node="166" data-type="Bild"> <img class=" img-fluid lazyload-src" style="" data-src="/assets/images/intarema/duafil-compact_i1310tve_lf2_354_st_lf2_354-696.jpg" alt=""> </div> </section> <section id="" class="mt-10 overflow-hidden" data-id="2870" data-node="166" data-type="Bereich"> <div class="container"> <div class="row g-1 mb-1" data-id="2862" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="2863" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="2869" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2869"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/countercurrent-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-2869"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/images/intarema/icons/icon_energy-consumption_white.png"> <p class="h2">bis zu -11 %<br />Energieverbrauch</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> <p>Im Vergleich zur bisherigen EREMA Doppelfiltrationslösung erzielt die neue INTAREMA® 1108 TVEplus® DuaFil® Compact bei der Recycling-Anwendung von DSD 323-2 (flexible PE und PP Haushaltsabfälle) eine um ca. 22 °C geringere Massetemperatur vor der zweiten Filtereinheit und einen um ca. 11 % geringeren Gesamtenergieverbrauch (spezifischer Energieverbrauch kWh/kg) bei gleichzeitig ca. 14 % mehr Durchsatz.</p> </div> </div> </div>  <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="2864" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-green text-white" data-id="2866" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2866"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/zusammenspiel-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-2866"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/images/intarema/icons/icon_higher-troughput_white.png"> <p class="h2">bis zu +14 %<br />Durchsatz Steigerung</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-green text-white"> <p>Im Vergleich zur bisherigen EREMA Doppelfiltrationslösung erzielt die neue INTAREMA® 1108 TVEplus® DuaFil® Compact bei der Recycling-Anwendung von DSD 323-2 (flexible PE und PP Haushaltsabfälle) eine um ca. 22 °C geringere Massetemperatur vor der zweiten Filtereinheit und einen um ca. 11 % geringeren Gesamtenergieverbrauch (spezifischer Energieverbrauch kWh/kg) bei gleichzeitig ca. 14 % mehr Durchsatz.</p> </div> </div> </div>  </div>  </div> </section> <div class="ce-object mt-5" data-id="2875" data-node="166" data-type="Galerie "> <div class="container-fluid" idX="gallery"><div class="nanogallery4"> <a href="/assets/images/intarema/galleries/duafil-compact/2208016ere_tveplus-duafil-compact_en_24web.png" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/duafil-compact-001.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/duafil-compact-002.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/duafil-compact-003.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/duafil-compact-004.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/post-consumer_agricultural_film_dsc_1573.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/post-consumer_dsc_1198.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/post-consumer_dsd310_1302_q.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/post-consumer_dsd310_1474.jpg" data-XXngdesc=""></a> <a href="/assets/images/intarema/galleries/duafil-compact/post-consumer_pe_waschschnitzel_dsd_310_dsc_0105-1mr.jpg" data-XXngdesc=""></a> </div></div> </div><section id="" class="mt-10 overflow-hidden" data-id="2810" data-node="166" data-type="Bereich"> <div class="container"> <div class="ce-object " style="" data-id="2811" data-node="166" data-type="Text"><p class="h2">Funktionsweise</p> <p>INTAREMA<sup>®</sup> TVEplus<sup>®</sup> DuaFil<sup>®</sup> Compact</p></div> <div class="position-relative " data-id="2818" data-node="166" data-type="Bild mit Punkten"> <img class="img-fluid w-100 lazyload-src" data-src="/assets/images/intarema/intarema_tveplus_duafil_diagram.jpg" alt=""> <a class="ce-object btn btn-round translate-middle" data-id="2819" data-node="166" data-type="Punkt" tabindex="1" style="top:35%; left:25%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Preconditioning Unit" >1</a> <a class="ce-object btn btn-round translate-middle" data-id="2820" data-node="166" data-type="Punkt" tabindex="2" style="top:85%; left:34.7%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Schonendes Aufschmelzen" >2</a> <a class="ce-object btn btn-round translate-middle" data-id="2821" data-node="166" data-type="Punkt" tabindex="3" style="top:38%; left:51%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="hocheffiziente Filtration" >3</a> <a class="ce-object btn btn-round translate-middle" data-id="2822" data-node="166" data-type="Punkt" tabindex="4" style="top:85%; left:58%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Perfekte Homogenisierung" >4</a> <a class="ce-object btn btn-round translate-middle" data-id="2823" data-node="166" data-type="Punkt" tabindex="5" style="top:58%; left:64.5%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Entgasung" >5</a> <a class="ce-object btn btn-round translate-middle" data-id="2824" data-node="166" data-type="Punkt" tabindex="6" style="top:47%; left:75%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Schmelzepumpe" >6</a> <a class="ce-object btn btn-round translate-middle" data-id="2825" data-node="166" data-type="Punkt" tabindex="7" style="top:53%; left:89%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Zweite Filtrationseinheit" >7</a> </div> <div class="row g-1 mb-1 mt-2" data-id="2813" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="2814" data-node="166" data-type="Spalte"> <div class="ce-object " style="" data-id="2816" data-node="166" data-type="Text"><p class="h4">1. Ideale Materialvorbereitung in der Preconditioning Unit</p> <p>Schneiden, homogenisieren, erwärmen, trocknen, verdichten, puffern und dosieren – in einem Arbeitsschritt. Die dynamisch kontrollierte Preconditioning Unit (PCU) ist ein Multitalent. Sie bereitet den Kunststoff bestmöglich für den Extruder auf und stellt damit bereits am Beginn des Recyclingprozesses die Weichen für konstant hohe Endproduktqualität.</p> <p><strong>Counter Current Technologie </strong></p> <p>Herzstück der Preconditioning Unit ist die patientierte Counter Current Technologie. Durch eine veränderte Drehrichtung nimmt der Extruder mehr Material in kürzerer Zeit auf. Das optimierte Einzugssystem macht es möglich, ein breites Spektrum von Materialien zu verarbeiten. Bei erstaunlich niedrigen Temperaturen, stabilem Prozess, höheren Durchsätzen und absoluter Flexibiliät.</p> <p class="h4">2. Schonendes Aufschmelzen mit niedriger Scherbelastung</p> <p>Dank Preconditioning Unit wird der Extruder nicht kalt, sondern warm gefüttert. Der Vorteil gegenüber herkömmlichen Systemen: Für das Aufschmelzen des bereits trockenen, durchgewärmten Materials reicht eine relativ kurze Extruderschnecke. Die Scherbelastung ist dadurch extrem gering, die Schmelzequalität hoch.</p> <p class="h4">3. Feine Filtration</p> <p><strong>Hochleistungsfiltration: Teil 1</strong><br />Effizientes Filtern ist eine der zentralen Stärken der neuen DuaFil® Compact. Dank der schonenden Aufbereitung im Vorfeld hat der EREMA Hochleistungs-Laserfilter leichtes Spiel. Denn Schmutzpartikel und Störstoffe wie etwa Papier (z. B. von Etiketten), Holzstücke (z. B. von Palletten) oder Fremdpolymere (z. B. von Strappingbändern) werden vorher kaum zerkleinert und sind dadurch groß genug, um sie einfach aus der Schmelze zu entfernen. Durch das ausgeklügelte Design der Laserfilter- Schabergeometrie werden die Verschmutzungen besonders schnell und kontinuierlich – und damit noch effektiver – gefiltert.</p> <p>Die frühzeitige Beseitigung unerwünschter Stoffe bedeutet: Sie können später nicht mehr ausgasen und keine unangenehmen Gerüche bilden – ein entscheidendes Qualitätsplus für die Schmelze.</p> <p class="h4">4. Perfekte Homogenisierung der Schmelze</p> <p>Die finale Homogenisierung der Schmelze in der „Plus-Zone“ des Extruders, also nach der ersten Filtrationseinheit und vor der Entgasung, verstärkt die nachfolgende Entgasungsleistung und verbessert die Eigenschaften der Schmelze.</p> <p class="h4">5. Noch stärkere Entgasungsleistung</p> <p><strong>Temperatur-Vorteil</strong><br />Die neue DuaFil® Compact überzeugt mit leistungsstarker Entgasung. Diese erfolgt sehr wirksam in drei Stufen: Eine erste Entgasung passiert bereits in der Preconditioning Unit. Schritt zwei ist eine Extruder-Rückwärtsentgasung – ermöglicht durch optimales Schneckendesign. Die finale Double-Venting- Entgasungszone am Extruder ist besonders leistungsfähig und holt noch vorhandene Gaseinschlüsse aus der Schmelze.</p></div> </div>  <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="2815" data-node="166" data-type="Spalte"> <div class="ce-object " style="" data-id="2817" data-node="166" data-type="Text"><p><strong>Stärkere Entgasungsleistung</strong><br />Bis zu 33 % mehr freies Entgasungsvolumen Dank der DuaFil® Compact Bauweise erzielt die Entgasung eine besonders starke Wirkkraft. Insgesamt verfügt die neue Maschine über – je nach Drehzahl – 12 bis 33 % mehr freies Entgasungsvolumen. Durch die Entkoppelung von Druck- und Temperaturaufbau tritt bei der DuaFil® Compact Maschine – im Gegensatz zu anderen Doppelfiltrationslösungen – die höchste Temperatur im Gesamtsystem nicht erst am Ende der Schneckenspitze (vor der zweiten Filtrationseinheit) auf, sondern bereits in der „Plus-Zone“ des Extruders, also noch vor der Entgasung. Diese ausgeklügelte Anordnung wirkt einem späteren Aufgasen von Schmelzebestandteilen entgegen – ein klarer Vorteil für die Qualität von Schmelze und Regranulat.</p> <p class="h4">6. Schmelzepumpe für temperaturreduzierten Druckaufbau</p> <p>Dank des Wegfalls der Austragsmeteringzone und des Einsatzes einer auf die Anwendung zugeschnittenen Schmelzepumpe erfolgt der nötige Druckaufbau für die zweite Filtrationseinheit hocheffizient und dadurch signifikant temperaturreduziert*. Der Extruder wird damit von der Druckaufbau-Aufgabe entlastet und kann deutlich kürzer ausgeführt werden (minus 10 L/D im Vergleich zur bisherigen EREMA Doppelfiltrationslösung). Ein weiterer Vorteil des Druckaufbaus durch die Schmelzepumpe ist, dass die Extruderdrehzahl – ohne Durchsatzverluste – optimal auf das Polymer abgestimmt werden kann.</p> <p>Die geringere Massetemperatur der DuaFil® Compact in diesem Bereich senkt den Energieverbrauch erheblich. Das wirkt sich positiv auf die Schmelzequalität aus. Bedeutsam ist dabei die geringere Neigung zur Entwicklung unerwünschter Gerüche oder Verfärbungen, die bei höher temperierten Systemen stärker auftreten können. Vor allem bei Anwendungen mit Zellulosestörstoffen, wie z. B. Papier oder Holz – wie etwa beim Supermarktfolien Recycling – ist dies ein echter Qualitätsbonus.</p> <p><strong>Nur vorfiltrierte und entgaste Schmelze in Schmelzepumpe</strong><br />Ein weiteres Plus des Anlagenaufbaus ist die besonders vorteilhafte Positionierung der Schmelzepumpe im TVEplus® Gesamtkonzept „Filtration > Entgasung > Schmelzepumpe“. Denn so strömt nur gereinigte und entgaste Schmelze durch die Schmelzepumpe – ein Vorteil für die Lebensdauer dieser Komponente.</p> <p class="h4">7. Feine finale Filtration</p> <p><strong>Hochleistungsfiltration: Teil 2</strong><br />In der zweiten Filtrationseinheit wird die bereits entgaste Kunststoffschmelze mit dem durch die Schmelzepumpe aufgebauten, idealen Druck energiesparend nachfiltriert. Dieser zusätzliche Filtrationsschritt hebt das Qualitätsniveau der Regranulate deutlich.</p> <p><strong>Dank der DuaFil® Compact Bauweise kann die Filtrierfeinheit beim zweiten Filter nun besonders fein erfolgen – je nach Anwendung sogar feiner als beim ersten Filter. Das unterstützt die Weiterverarbeitung zu Endprodukten in besonders hoher Qualität.</strong></p></div> </div>  </div>  </div> </section> <section id="" class="my-5" data-id="2876" data-node="166" data-type="Bereich"> <div class="container text-center"> <div class="row g-1 overflow-hidden" data-id="2877" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-md-4 animation-slide-right" style="" data-id="2878" data-node="166" data-type="Spalte"> <div class="ce-object h-100 border border-darkblue px-2 py-2 position-relative" style="" data-id="2881" data-node="166" data-type="Text"><p><img class="img-fluid" src="/assets/images/intarema/countercurrent.png" alt="Counter Current" /></p> <p> </p> <p><a class="btn btn-lg btn-darkblue btn-icn btn-play stretched-link" href="https://player.vimeo.com/video/89089439" data-bs-toggle="modal" data-bs-target="#videoModal">Video</a></p> <p> </p> <p><strong>Counter Current® </strong><br /><br />Der Dreh- und Angelpunkt unserer selbst entwickelten Preconditioning Unit. Für höchste Prozess-Stabilität durch verbesserten Materialeinzug, höhe Flexibilität und gesteigerte Durchsätze.</p></div> </div>  <div class="col-lg- col-md- col-sm- col-md-4 animation-slide-up" style="" data-id="2879" data-node="166" data-type="Spalte"> <div class="ce-object h-100 border border-darkblue px-2 py-2" style="" data-id="2882" data-node="166" data-type="Text"><p><img class="img-fluid" src="/assets/images/intarema/smartstart.png" alt="Smart Start" /></p> <p> </p> <p><a class="btn btn-lg btn-darkblue btn-icn btn-play stretched-link" href="https://player.vimeo.com/video/161003774?autoplay=1" data-bs-toggle="modal" data-bs-target="#videoModal">Video</a></p> <p> </p> <p><strong>Smart Start® </strong><br /><br />Unsere Maschinen basieren auf dem Smart-Start-Konzept. Sie sind erstaunlich einfach zu bedienen, haben weniger Knöpfe, dafür mehr Benutzerfreundlchkeit. Dank gespeicherter Verarbeitungsparameter ist das richtige Rezept für jede Anwendung per Knopfdruck schnell geladen.</p></div> </div>  <div class="col-lg- col-md- col-sm- col-md-4 animation-slide-left" style="" data-id="2880" data-node="166" data-type="Spalte"> <div class="ce-object h-100 border border-darkblue px-2 py-2" style="" data-id="2883" data-node="166" data-type="Text"><p><img src="/assets/images/intarema/eco_save.png" alt="ecoSAVE" /></p> <p> </p> <p><a class="btn btn-lg btn-darkblue btn-icn btn-play stretched-link" href="https://player.vimeo.com/video/161003773" data-bs-toggle="modal" data-bs-target="#videoModal">Video</a></p> <p> </p> <p><strong>ecoSAVE® </strong><br /><br />Geringerer spezifischer Energiebedarf, verringerter CO2-Ausstoß und durch die Ernergieanzeige am Bedienpanel den Energieverbrauch immer im Blick – ecoSAVE® leistet einen wichtigen Beitrag zum Umweltschutz und senkt zugleich die Produktionskosten.</p></div> </div>  </div>  </div> </section> <section id="" class="mt-10 overflow-hidden" data-bodyclass="bg-darkblue text-white" data-id="2890" data-node="166" data-type="Bereich"> <div class="container"> <div class="ce-object mb-5" style="" data-id="2892" data-node="166" data-type="Text"><p class="h2">IDEAL FÜR HERAUSFORDERNDE</p> <p class="h2">POST-CONSUMER MATERIALIEN</p> <p class="h3 mb-2">Vorteile durch schonende Materialbehandlung</p></div> <div class="row g-1 mb-5 overflow-hidden" data-id="2893" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2 animation-slide-right" style="" data-id="2894" data-node="166" data-type="Spalte"> <div class=" ce-object" data-id="2896" data-node="166" data-type="Bild"> <img class=" img-fluid lazyload-src" style="" data-src="/assets/images/intarema/duafil-supermarket-01.jpg" alt=""> </div> </div>  <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2 animation-slide-left" style="" data-id="2895" data-node="166" data-type="Spalte"> <div class=" ce-object" data-id="2897" data-node="166" data-type="Bild"> <img class=" img-fluid lazyload-src" style="" data-src="/assets/images/intarema/galleries/duafil-compact/post-consumer_dsd310_1302_q.jpg" alt=""> </div> </div>  </div>  <div class="ce-object mb-3" style="" data-id="2901" data-node="166" data-type="Text"><p class="h3">Herausfordernde Materialien:</p></div> <div class="row " data-id="2898" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2 " style="" data-id="2900" data-node="166" data-type="Spalte"> <div class="ce-object " style="" data-id="2902" data-node="166" data-type="Text"><ul> <li>Hohe Feuchtigkeit</li> <li>Variierende Feuchtigkeit</li> <li>Starke Verschmutzung (z.B. Papier, Holz, Fremdpolymere)</li> </ul></div> </div>  <div class="col-lg- col-md- col-sm- col-12 col-lg-6 mb-2 " style="" data-id="2899" data-node="166" data-type="Spalte"> <div class="ce-object " style="" data-id="2903" data-node="166" data-type="Text"></div> </div>  </div>  <div class="ce-object mb-5 mt-3" style="" data-id="2904" data-node="166" data-type="Text"></div> <div class="row g-1 mb-1" data-id="2905" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="2906" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="2908" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2908"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic01-lottie.json" data-src-mobile="/assets/layout/lotties/generic01static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <p class="h2">Entfernung der Feuchtigkeit vor der Extrusion</p> <p>In der Preconditioning Unit werden die großen Folienteile geschnitten, erwärmt und getrocknet. Damit wird Feuchtigkeit aus den Folien entfernt und der Extruder kontinuierlich mit warmem, vorverdichtetem Material befüllt.</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> </div> </div> </div>  <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="2907" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="2909" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2909"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic02-lottie.json" data-src-mobile="/assets/layout/lotties/generic02static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <p class="h2">Verarbeitungstemperatur, Druck und Scherkräfte bleiben gering</p> <p>Dank des schonenden Aufschmelzens, des gewählten Maschinen-Setups und der kurzen, kompakten Bauweise des gesamten Extruders bleiben Druck, Scherkräfte und Masse-temperatur besonders gering.</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> </div> </div> </div>  </div>  <div class="row g-1 mb-1" data-id="2910" data-node="166" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="2911" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="2912" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2912"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic01-lottie.json" data-src-mobile="/assets/layout/lotties/generic01static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <p class="h2">Gegen Geruch und Verfärbung: Jedes Grad weniger zählt</p> <p>Bedeutsam ist die geringere Neigung zur Entwicklung unerwünschter Gerüche oder Verfärbungen. Da Supermarktfolien typischerweise Zellulosestörstoffe, wie z. B. Papier oder Holz aufweisen, ist die temperaturberuhigte Arbeitsweise der DuaFil<sup>®</sup> Compact im Vergleich zu höher temperierten Systemen ein echter Vorteil – Stichwort: „Wirksame Geruchsprävention von Verbrennungsgerüchen von Papier“.</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> </div> </div> </div>  <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="2913" data-node="166" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="2914" data-node="166" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-2914"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic02-lottie.json" data-src-mobile="/assets/layout/lotties/generic02static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <p class="h2">Hochefﬁziente Filtration entfernt Papier und Holz</p> <p>Durch das schonende Aufschmelzen ist die Filtration besonders wirkungsvoll. Störstoffe wie Papier, Holz oder Fremdpolymere (z. 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