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Website wechseln Sie bitte Ihren Browser</p> </div> </div> </div> <script type="text/javascript"> if (document.documentMode) { var element = document.getElementById('browserWarning'); element.style.display = 'block'; } </script> <main class="container js-anchorbar-trigger"> <div class="row"> <div class="col-sm-10 offset-sm-1"> <div class="row"> <div class="col-sm-12"> <section class="mod mod-page-intro h-margin-top-0 text-center"> <div class="h-fullwidth-wrapper"> <div class="h-fullwidth-wrapper__content"> <figure> <picture class="h-ratio h-ratio5_2"> <img class="center" alt="Ein KR AGILUS montiert den High Performance Computer (HPC)" src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/header-schnaithmann-chaku-chaku_3200x1800.jpg?rev=9c4b8b60cc664b0f9a57582ac15fdd72&w=1900&hash=5D0771A7B661ACE895DAC46112ACB903" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/header-schnaithmann-chaku-chaku_3200x1800.jpg?rev=9c4b8b60cc664b0f9a57582ac15fdd72&w=767&hash=66B49B77EEA2F5C0DEA5D5BECC397B34 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/header-schnaithmann-chaku-chaku_3200x1800.jpg?rev=9c4b8b60cc664b0f9a57582ac15fdd72&w=1400&hash=CB19BF676CDA47C96C3B652AD894231A 1400w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/header-schnaithmann-chaku-chaku_3200x1800.jpg?rev=9c4b8b60cc664b0f9a57582ac15fdd72&w=1900&hash=5D0771A7B661ACE895DAC46112ACB903 1900w" sizes="(min-width: 1px) 100vw" /> </picture> </figure> </div> </div> <div class="row h-pull-row-right-1 h-pull-row-left-1 mod-page-intro__bd l-page-intro state-moved"> <section class="mod-breadcrumb-container "> <div class="row"> <nav aria-label="Breadcrumb" class="mod-breadcrumb col-md-8"> <ul id="breadcrumbNavigation"> <li ><a title="Home" href="/de-de">Home</a></li> <li ><a title="Branchen" href="/de-de/branchen">Branchen</a></li> <li ><a title="Montageautomation und End-of-Line-Tests für Supercomputer mit KUKA Robotern" href="/de-de/branchen/loesungsdatenbank/2023/12/schnaithmann-montage-und-end-of-line-tests-supercomputer">Montageautomation und End-of-Line-Tests für Supercomputer mit KUKA Robotern</a></li> </ul> </nav> </div> </section> <div class="col-md-10 offset-md-1 col-lg-8 offset-lg-2"> <h1 class="mod-page-intro__headline">Montage und End-of-Line-Tests von Supercomputern</h1> <p class="intro">Je mehr Funktionen ein Auto umfasst, desto leistungsstärker müssen seine Steuergeräte sein. Die Nachfrage nach sogenannten Supercomputern, die neben Telekommunikation und Fahrkomfort auch das autonome Fahren unterstützen, wächst – und damit der Bedarf an Automatisierungslösungen für ihre Bestandteile. Der Automatisierer Schnaithmann Maschinenbau GmbH hat deshalb sieben KUKA Roboter so programmiert, dass sie in der Produktion von Supercomputern mitanpacken.</p> <div class="mod-page-intro__functions hidden-print"> <hr> </div> </div> </div> </section> <article class="mod mod-text" data-ignore="true"> <span class="js-anchorlink" id="MontagevonSupercomputern" data-anchor-title="Montage von Supercomputern"></span> <div class="mod-text__headline"><h2>Intelligent programmierte Roboter montieren Supercomputer</h2></div> <div class="copy"><p>Zielstrebig und präzise greift der Roboterarm des <a href="/de-de/produkte-leistungen/robotersysteme/industrieroboter/kr-agilus">KR AGILUS</a> das Kunststoffbauteil, das für den sogenannten <strong>High Performance Computer (HPC)</strong> dringend benötigt wird. Er ordnet es im richtigen Fach des Einlagerungsbuffers ein, wo ein weiterer Roboter es greift und der Bauteilkontrolle zuführt. Schnell und präzise arbeiten <strong>insgesamt sieben KR AGILUS Roboter Hand in Hand, nach einem intelligent programmierten Prozess.</strong> Sie stocken nie, lassen nichts fallen, montieren und kontrollieren die Supercomputer mit höchster Sorgfalt. Sie leisten ihren Beitrag dazu, dass nur Komponenten bester Qualität in die Supercomputer der Fahrzeuge eingebaut werden.</p></div> </article> <section class="mod mod-video skin-video-mp4 hidden-print" itemprop="VideoObject" itemscope itemtype="https://schema.org/VideoObject" > <meta itemprop="uploadDate" content="2023-12-04T9:11:28+01:00" /> <meta itemprop="contentUrl" content="https://d2csxpduxe849s.cloudfront.net/media/85E675AC-8FCC-4E23-9D53B47E68926B5A/E39D1B71-61AE-4668-B481B6F709F120B6/86F2B00A-629C-41F3-B435E322C86F2509.mp4" /> <div class="mod-video__headline " itemprop="name"> <div class="row"> <div class="col-md-10"><h2>Montageautomation und End-of-Line-Testing</h2></div> </div> </div> <div class="mod-video__row "> <div class="mod-video__col"> <div class="a-video a-video--external"> <a href="/de-de/video?videoid=7c66377dc5d7419cbdf4f08595bb5aef" class="a-btn a-btn--primary a-video__link"> <svg width="24" height="24" viewBox="0 0 24 24" fill="none" xmlns="http://www.w3.org/2000/svg"> <path d="M10.95 8.85L3.6 16.2L7.8 20.4L10.95 17.25L12 18.3L7.8 22.5L1.5 16.2L10.95 6.75L15.15 10.95L14.1 12L10.95 8.85Z" fill="white"/> <path d="M16.1999 3.6L13.05 6.75L12 5.7L16.1999 1.5L22.4999 7.8L13.05 17.25L8.84998 13.05L9.89998 12L13.05 15.15L20.3999 7.8L16.1999 3.6Z" fill="white"/> </svg> </a> <video class="a-video__player" controls playsinline preload="none" > <source data-src="https://d2csxpduxe849s.cloudfront.net/media/85E675AC-8FCC-4E23-9D53B47E68926B5A/E39D1B71-61AE-4668-B481B6F709F120B6/86F2B00A-629C-41F3-B435E322C86F2509.mp4"></source> </video> </div> <div class="mod-video__col "> <div class="h-margin-top-2"> <span class="caption" itemprop="description" >Die Präzision der sieben KR AGILUS bei der Montage von High Performance Computern (HPC) ist beeindruckend.</span> </div> </div> </div> </div> </section> <section class="mod mod-text-image is-image-right" data-ignore="true"> <div class="row"> <div class="mod-text-image__text col-md-7"> <div class="mod-text-image__copy copy"> <p>Aktuell erlauben die HPC unter anderem den Download von Apps und Sicherheitsupdates, langfristig sollen sie auch das autonome Fahren unterstützen. Die <strong>Hochleistungsrechner sind sozusagen das Gehirn des Fahrzeugs</strong> und müssen riesige Datenmengen verarbeiten und gleichzeitig leicht und kompakt genug sein, um auch in kleineren Fahrzeugen Platz zu finden. Um diese Hochleistungssteuergeräte wirtschaftlich produzieren zu können, braucht es effiziente und flexible Automatisierungslösungen. </p> </div> </div> <figure class="mod-text-image__figure col-md-5"> <picture class="h-ratio h-ratio16-9 h-display-block"> <img alt="Der KR AGILUS unterstützt bei der Monatge des High Performance Computer (HPC)" loading=lazy src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_hcp_teaser.jpg?rev=fca33f7b4ba14c26a9131c8a84c8e437&w=1400&hash=3E54D4ED00E2ABD9C547B80DC73830CA" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_hcp_teaser.jpg?rev=fca33f7b4ba14c26a9131c8a84c8e437&w=767&hash=73C1C81061B44102AB50F47592225622 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_hcp_teaser.jpg?rev=fca33f7b4ba14c26a9131c8a84c8e437&w=1400&hash=3E54D4ED00E2ABD9C547B80DC73830CA 1400w" sizes="(min-width: 768px) calc(93.75vw/5), (max-width: 767px) 90vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Fehlerfreie Effizienz in der Montageautomation garantieren die KR AGILUS.</span> </span> </figcaption> </figure> </div> </section> <div class="mod mod-text" data-ignore="true"> <div class="copy"><p>Für die <strong>automatisierte Montage und die End-of-Line-Tests (EOL)</strong> der Teile <strong>holte ein Automobilzulieferer den Automatisierer </strong><a rel="noopener noreferrer" href="https://www.schnaithmann.de/" target="_blank">Schnaithmann Maschinenbau GmbH</a> <b>und KUKA ins Boot.</b><strong> </strong>Denn der mittelständische Automatisierer aus dem schwäbischen Remshalden hat sich auf Systemlösungen in den Bereichen Anlagen und Sondermaschinen für die Montageautomation spezialisiert und kann mehrere Roboter so programmieren, dass sie einander souverän und sicher zuarbeiten. </p> <p>„Besonders spannend fanden wir die <strong>modulare Automatisierung,</strong> weil sie keine starre Peripherie erfordert und extrem flexibel ist. Ändert sich das Design oder die Bauweise eines Bauteils, wird die entsprechende Zelle ausgetauscht und der ihr zugeordnete Roboter umprogrammiert – schon kann die Montage weitergehen“, erläutert Chris Klöpfer, Technischer Vertrieb SL, Schnaithmann.</p></div> </div> <article class="mod mod-text" data-ignore="true"> <span class="js-anchorlink" id="End-of-Line-Tests" data-anchor-title="End-of-Line-Tests"></span> <div class="mod-text__headline"><h2>Maximale Qualitätssicherung durch End-of-Line Tests</h2></div> <div class="copy"><p>Schnaithmann realisierte bereits zahlreiche Kundenprojekte mit KUKA Robotern. Der Automobilzulieferer arbeitet an verschiedenen Standorten schon lange mit KUKA Lösungen und schätzt den Roboterhersteller als zuverlässigen und innovativen Partner in der Montageautomation. Auch in diesem anspruchsvollen Projekt fiel die Wahl auf KUKA Roboter. Die <strong>schlanke Bauweise des KR AGILUS, dessen vielseitige Einsatzmöglichkeiten und ESD+ Speziallackierung</strong> – in Kombination mit der kompakten Robotersteuerung <a href="/de-de/produkte-leistungen/robotersysteme/robotersteuerungen/kr-c5">KR C5</a> – <span style="font-size: 1.375rem;">waren unter anderem überzeugende Argumente. So fiel Ende 2021 der Startschuss für diese innovative Automation in der Fertigung der Supercomputer.</span><br /></p> <p>„Der Kunde wollte eine Lösung, die maximale Flexibilität bietet und die sich schnell und kostengünstig anpassen lässt, wenn Bauteile sich ändern“, erklärt Joachim Roess, der für den Automobilzulieferer zuständige Global Key Account Manager bei KUKA. Es galt, die <strong>End-of-Line-Tests des Produkts extrem zuverlässig zu machen. </strong>Supercomputer unterliegen aufgrund ihrer Fahrsicherheitsrelevanz den <strong>besonders strengen Reglementierungen</strong> der Zertifizierung für „Advanced Autonomous Driving Technology“. Unerkannte Mikrorisse in Supercomputern könnten Ausfälle im Advanced Driver Assistance System (ADAS) provozieren. Diese Mikrorisse sind durch eine höchstpräzise und vollautomatisierte Montage unter ESD+ Schutz sowie durch Prüfungen wie zuverlässige EOL-Tests auszuschließen.</p></div> </article> <figure class="mod mod-image skin-image-fullwidth h-pos-relative clearfix"> <picture class="h-fullwidth-wrapper"> <span class="h-fullwidth-wrapper__content"> <span class="h-ratio h-ratio16-9"> <img alt="KR AGILUS in der Montageautomation" src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_042_montageautomation-full-width.jpg?rev=d6a2e4b875d34d90a907af7706ef2b70&w=1900&hash=87C141B1125BBB0C43D5804B376A0FC7" loading=lazy srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_042_montageautomation-full-width.jpg?rev=d6a2e4b875d34d90a907af7706ef2b70&w=767&hash=46725DB878BE1B32BD5A5B9A849D1731 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_042_montageautomation-full-width.jpg?rev=d6a2e4b875d34d90a907af7706ef2b70&w=1400&hash=1FF460F38DDE94D044210B9667E0C4ED 1400w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_042_montageautomation-full-width.jpg?rev=d6a2e4b875d34d90a907af7706ef2b70&w=1900&hash=87C141B1125BBB0C43D5804B376A0FC7 1900w" sizes="(min-width: 1px) 100vw" /> </span> </span> </picture> <figcaption class="mod-image__figcaption row h-pull-row-right-1 h-pos-relative"> <span class="mod-image__caption col-8 col-md-4 col-xl-3 js-animate-caption"> <span class="caption">Millimetergenaue Perfektion der KR AGILUS im Chaku-Chaku-Workflow.</span> </span> </figcaption> </figure> <article class="mod mod-text" data-ignore="true"> <span class="js-anchorlink" id="Chaku-Chaku-Prinzip" data-anchor-title="Chaku-Chaku-Prinzip"></span> <div class="mod-text__headline"><h2>Roboter im Chaku-Chaku-Flow</h2></div> <div class="copy"><p>Vergleichbare Anlagen nutzen oft Linien mit Förderbändern, doch damit sind die produzierenden Unternehmen auf bestimmte Größen festgelegt. „Wenn sich das Produkt ändert oder auch nur teilweise der End-of-Line-Testablauf, so kann dies bei starren Anlagenkonzepten zu aufwendigen konstruktiven Änderungen führen“, nennt Joachim Roess ein Beispiel. Darum schlugen Schnaithmann und KUKA eine Lösung mit mehreren freistehenden Robotern vor, die nach dem <b>Chaku-Chaku-Prinzip</b> arbeiten. </p></div> </article> <section class="mod mod-text-image " data-ignore="true"> <div class="row"> <div class="mod-text-image__text col-md-7"> <div class="mod-text-image__copy copy"> <p>Beim Chaku-Chaku-Prinzip wird<strong> das zu bearbeitende Teil direkt Hand in Hand vom Roboter an der Station abgelegt und von dort, nach Bearbeitung, vom Roboter weiter zur nächsten Station befördert – ohne den Einsatz zusätzlicher Beförderungsmittel wie beispielsweise klassischer Förderbänder. </strong>Die Roboter bewegen die Teile also direkt von Station zu Station und bearbeiten sie dort. Das erfordert einerseits weniger Peripherie und bietet gleichzeitig <strong>mehr Möglichkeiten für zukünftige Anpassungen der Anlage,</strong> da die Roboter einfach an einer anderen Stelle platziert und umprogrammiert werden können.</p> </div> </div> <figure class="mod-text-image__figure col-md-5"> <picture class="h-ratio h-ratio16-9 h-display-block"> <img alt="Chaku-Chaku Prinzip: Die KR AGILUS arbeiten Hand in Hand" loading=lazy src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_chaku-chaku-prinzip_048.jpg?rev=ef618872e6f044999af993de18f62e51&w=1400&hash=90C24C4702D598CE8CAE91166ACD56A3" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_chaku-chaku-prinzip_048.jpg?rev=ef618872e6f044999af993de18f62e51&w=767&hash=0644FDA408F0337D2F4AC2AE7DE06D1A 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_chaku-chaku-prinzip_048.jpg?rev=ef618872e6f044999af993de18f62e51&w=1400&hash=90C24C4702D598CE8CAE91166ACD56A3 1400w" sizes="(min-width: 768px) calc(93.75vw/5), (max-width: 767px) 90vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Ein eingespieltes Team: Die KR AGILUS arbeiten Hand in Hand ohne sich zu berühren.</span> </span> </figcaption> </figure> </div> </section> <div class="mod mod-text" data-ignore="true"> <div class="copy"><p>Das Chaku-Chaku-Prinzip setzt allerdings voraus, dass die <strong>Roboter smart miteinander kommunizieren</strong> und deren Arbeitsräume gegenseitig entriegeln. Die klassische Handlingapplikation Chaku-Chaku lässt die Roboter, die auf Gestellen und Sockeln frei im Raum stehen, <strong>in einer genau vordefinierten Reihenfolge ihre Arbeitsschritte ausführen. </strong></p></div> </div> <figure class="mod mod-image h-pull-row-left-1 h-pull-row-right-1 clearfix" data-ignore="true"> <picture class="h-ratio h-ratio16-9"> <img alt="Smarte Kommunikation beim Chaku-Chaku-Flow" src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_032_chaku-chaku-prinzip.jpg?rev=2896d95eb64347f6a32f78d1fb31adbf&w=1900&hash=2737A6286F4B40731C356352BBB2C17A" loading=lazy srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_032_chaku-chaku-prinzip.jpg?rev=2896d95eb64347f6a32f78d1fb31adbf&w=767&hash=67D966E984D4FB3CD803FBA9E10716E5 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_032_chaku-chaku-prinzip.jpg?rev=2896d95eb64347f6a32f78d1fb31adbf&w=1400&hash=E1EDEA4B41C08D1E97451A05CFE9DF67 1400w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_032_chaku-chaku-prinzip.jpg?rev=2896d95eb64347f6a32f78d1fb31adbf&w=1900&hash=2737A6286F4B40731C356352BBB2C17A 1900w" sizes="(min-width: 1px) 93.75vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Die nach dem Chaku-Chaku-Prinzip frei agierenden KUKA Roboter kommen ganz ohne menschliche Kollegen aus.</span> </span> </figcaption> </figure> <section class="mod mod-text-image is-image-right" data-ignore="true"> <span class="js-anchorlink" id="EOL-Prüfungen" data-anchor-title="EOL-Prüfungen"></span> <div class="mod-text-image__headline"><h2>Mit Simulation und umfangreichen EOL-Prüfungen zu höchster Präzision</h2></div> <div class="row"> <div class="mod-text-image__text col-md-7"> <div class="mod-text-image__copy copy"> <p>Die Simulation des Produktionsprozesses vor Inbetriebnahme der Anlage durch die Software <a href="/de-de/produkte-leistungen/robotersysteme/software/planung-projektierung-service-sicherheit/kuka_sim">KUKA.Sim</a> ermöglichte es, <strong>den idealen Produktions-Workflow zu identifizieren.</strong> Dieser perfekte und wirtschaftliche Produktionsablauf bezieht sich einerseits auf die <strong>Taktzeit,</strong> andererseits auf die <strong>ideale Auslastung</strong> der Roboter. Damit geht, neben der <strong>Reduktion von Hardwarekomponenten</strong> auf ein Minimum und der damit verbundenen Platzeinsparung, <strong>maximale Anpassungsfähigkeit an sich verändernde Bauteilanforderungen</strong> einher. </p> </div> </div> <figure class="mod-text-image__figure col-md-5"> <picture class="h-ratio h-ratio16-9 h-display-block"> <img alt="End-of-Line-Test mit KUKA Sim" loading=lazy src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_end-of-line-test-102.jpg?rev=1702672456d94584bd634c0e25a5982d&w=1400&hash=2276EFDEA9C08F5EBE5BEF3E7B81EB49" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_end-of-line-test-102.jpg?rev=1702672456d94584bd634c0e25a5982d&w=767&hash=666E680084276D71FE13E75B6C27EE2A 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_end-of-line-test-102.jpg?rev=1702672456d94584bd634c0e25a5982d&w=1400&hash=2276EFDEA9C08F5EBE5BEF3E7B81EB49 1400w" sizes="(min-width: 768px) calc(93.75vw/5), (max-width: 767px) 90vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Platzsparend und automatisiert: Jeder Arbeitsschritt folgt in einer genau definierten Reihenfolge. </span> </span> </figcaption> </figure> </div> </section> <div class="mod mod-text" data-ignore="true"> <div class="copy"><p>Auf diese Weise kann die Anlage schnell und einfach auf erforderliche Anpassungen umgerüstet werden. Und durch umfangreiche Prüfungen innerhalb des Testsystems, insbesondere durch EOL, erreichen Schnaithmann, KUKA und der Automobilzulieferer gemeinsam das Ziel, <b>dass nur Elemente höchster Güte in High Performance Computern zum Einsatz kommen.</b></p></div> </div> <section class="mod mod-text-image is-image-right" data-ignore="true"> <div class="mod-text-image__headline"><h2>Kompakt unterwegs mit dem KR AGILUS, der KR C5 micro und smarter Programmierung</h2></div> <div class="row"> <div class="mod-text-image__text col-md-7"> <div class="mod-text-image__copy copy"> <p>Das Schnaithmann Team entschied sich für sieben KR AGILUS Roboter, die in der vollautomatisierten Anlage, ganz ohne menschliche Mitarbeitende, kooperieren. <strong>Fünf der Roboter beladen und entladen die Einlagerungsbuffer </strong>mit Komponenten, <strong>zwei übernehmen das eigentliche End-of-Line-Testing</strong> mithilfe eines Vision-Systems. Der KR AGILUS überzeugt von Haus aus mit seinem schlanken Design, seiner vielseitigen Nutzbarkeit und Präzision sowie der Schutzklasse IP67 und Reinraumklasse ISO 4. </p> </div> </div> <figure class="mod-text-image__figure col-md-5"> <picture class="h-ratio h-ratio16-9 h-display-block"> <img alt="KR C 5 micro überzeugt in jeder Einbaulage" loading=lazy src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_kr-c5-micro-112.jpg?rev=c29520cc141046f2b451c0197c9b618d&w=1400&hash=7BEFC37119ACCFF087952F90746923F1" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_kr-c5-micro-112.jpg?rev=c29520cc141046f2b451c0197c9b618d&w=767&hash=9D285148A4B8873394E29D93A3E96C59 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_kr-c5-micro-112.jpg?rev=c29520cc141046f2b451c0197c9b618d&w=1400&hash=7BEFC37119ACCFF087952F90746923F1 1400w" sizes="(min-width: 768px) calc(93.75vw/5), (max-width: 767px) 90vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Alle KR AGILUS Roboter sind zertifiziert und entsprechen dem Standard ESD+. Damit erfüllen sie die hohen Anforderungen der Automobilindustrie.</span> </span> </figcaption> </figure> </div> </section> <div class="mod mod-text" data-ignore="true"> <span class="js-anchorlink" id="KRAGILUSundKRC5micro" data-anchor-title="KR AGILUS und KR C5 micro"></span> <div class="copy"><p>Für das Chaku-Chaku prädestiniert den Sechs-Achs-Roboter außerdem, dass er sich mit der besonders kompakten und energieeffizienten Kleinrobotersteuerung <a href="/de-de/produkte-leistungen/robotersysteme/software/planung-projektierung-service-sicherheit/kuka_sim">KR C5 micro</a> kombinieren lässt. Diese überzeugt in jeder Einbaulage – in diesem Falle fand sie Platz am Roboter-Aufbaugestell. Ein zusätzlicher Schaltschrank mit starrer, unflexibler Verkabelung wird hier nicht benötigt. Die kompakte Bauweise des KR AGILUS in Kombination mit einer der kompaktesten Robotersteuerungen am Markt trifft exakt die Zielsetzung des Automobilzulieferers: <strong>Maximale Flexibilität in den Bauteilen durch schnelle und wirtschaftliche Anlagenerweiterung und -adaption. </strong></p></div> </div> <article class="mod mod-text" data-ignore="true"> <span class="js-anchorlink" id="StandardEDS+" data-anchor-title="Standard EDS+"></span> <div class="mod-text__headline"><h2>Herausforderungen gemeistert mit Speziallack und KUKA Systemsoftware (KSS)</h2></div> <div class="copy"><p>„KUKA Roboter sind standardmäßig nach den aktuellsten Normen ESD-zertifiziert“, erklärt Joachim Roess, „aber wenn es um das autonome Fahren geht, sind die <b>Anforderungen höher als im Elektronikbereich</b> allgemein, sogar als in der Halbleiterfertigung.“ Denn schon durch ein geringes Maß an elektrischer Ladung können <b>Mikrorisse</b> entstehen, welche nicht durch die Endprüfung des Steuergeräts erkannt werden können, jedoch zu einer Verringerung der Lebensdauer des Bauteils führen. Um dem vorzubeugen, fragte der Automobilzulieferer eine <b>Sonderlackierung</b> an, die ableitende Metallpartikel enthält, nicht nur für den Roboter, sondern auch für dessen Fuß und Sockel. </p> <p>Gewünscht – geliefert: <b>Alle KR AGILUS der Anlage erfüllen jetzt den Standard ESD+.</b> Ein solcher Standard lässt sich in der Produktion mit menschlichen Mitarbeitern kaum erreichen: menschliche Haare und Kleidung neigen zur elektrostatischen Aufladung, sodass Spezialarbeitskleidung für alle erforderlich ist, die in Kontakt mit den sensiblen Elektronikteilen kommen. Außerdem wirkt der Einsatz der Roboter dem allgemeinen Fachkräftemangel entgegen. Denn für monotone, repetitive und gleichzeitig anspruchsvolle Tätigkeiten findet sich kaum Personal.</p></div> </article> <section class="mod mod-text-image " data-ignore="true"> <span class="js-anchorlink" id="PerfekterChaku-Chaku-Workflow" data-anchor-title="Perfekter Chaku-Chaku-Workflow"></span> <div class="mod-text-image__headline"><h2>Der perfekte Chaku-Chaku-Workflow</h2></div> <div class="row"> <div class="mod-text-image__text col-md-7"> <div class="mod-text-image__copy copy"> <p>Eine weitere Herausforderung war, die Roboter so zu programmieren, dass die jeweiligen Arbeitsräume perfekt aufeinander abgestimmt sind. Die sieben KR AGILUS sollten <b>möglichst wenig Platz in der Halle</b> einnehmen, doch die Arme und <b>Greifer duften nicht kollidieren.</b> „In unserem Betriebssystem KSS können solche Bauteilräume standardmäßig implementiert werden“, berichtet Roess, „sodass die Leitsteuerung immer bestimmen kann, wann ein Platz für Roboter A freigegeben ist und wann für Roboter B, um eine Kollision der Roboter sicher verhindern zu können.“ </p> </div> </div> <figure class="mod-text-image__figure col-md-5"> <picture class="h-ratio h-ratio16-9 h-display-block"> <img alt="Arbeitsräume perfekt aufeinander abgestimmt" loading=lazy src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_arbeitsraume_044.jpg?rev=b4e16944ee73470f9528eda20b1be40f&w=1400&hash=25DE0FB99C04F4CFD11A178B3B038DE0" srcset="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_arbeitsraume_044.jpg?rev=b4e16944ee73470f9528eda20b1be40f&w=767&hash=245A4E0AD7AAE05A7997642D31972A11 767w, /-/media/kuka-corporate/images/industries/case-studies/schnaithmann/kuka_schnaithmann_arbeitsraume_044.jpg?rev=b4e16944ee73470f9528eda20b1be40f&w=1400&hash=25DE0FB99C04F4CFD11A178B3B038DE0 1400w" sizes="(min-width: 768px) calc(93.75vw/5), (max-width: 767px) 90vw" /> </picture> <figcaption class="row h-margin-top-2"> <span class="col-12 caption-container"> <span class="caption">Automatisierungslösungen wie diese sind gut skalierbar. Gebraucht werden sie bei der Produktion von HPC für innovative Elektroautos.</span> </span> </figcaption> </figure> </div> </section> <div class="mod mod-text" data-ignore="true"> <div class="copy">Praktisch zudem: Wird eine Anlage um zusätzliche Roboter erweitert, lassen sich auch diese schnell neu konfigurieren und erledigen die Aufträge Hand in Hand mit den anderen KR AGILUS. Auch die <strong>Erweiterung um Maschinen oder andere Komponenten fällt hier leicht.</strong></div> </div> <article class="mod mod-text" data-ignore="true"> <div class="mod-text__headline"><h2>Fazit und Ausblick: eine zukunftsträchtige Lösung</h2></div> <div class="copy"><p /></div> </article> <div class="mod mod-quote" data-ignore="true"> <div class="row"> <div class="mod-quote__container col-4 offset-4 col-md-2 offset-md-5"> <figure class="mod-quote__figure h-rounded"> <img src="/-/media/kuka-corporate/images/industries/case-studies/schnaithmann/chris-klopfer_schnaithmann.jpg?rev=818e2b66740644788069eb6dbcd6eb3e&w=250&hash=321EEF4D31152B8D197E66BF31EA40D1" alt=" Chris Klöpfer, Technischer Vertrieb SL, Schnaithmann " loading=lazy title=" Chris Klöpfer, Technischer Vertrieb SL, Schnaithmann " height="150" width="150" /> </figure> </div> </div> <div class="row"> <div class="col-12 col-md-10 offset-md-1 col-lg-8 offset-lg-2"> <blockquote class="mod-quote__blockquote"> <p class="mod-quote__quote mod-quote__quote-image" style="quotes: '„' '“'"> Wir arbeiten bevorzugt mit KUKA zusammen, weil die Lieferfähigkeit auch in schwierigen Zeiten gut war. </p> <footer> <cite class="mod-quote__cite">Chris Klöpfer, Technischer Vertrieb SL, Schnaithmann</cite> </footer> </blockquote> </div> </div> </div> <div class="mod mod-text" data-ignore="true"> <div class="copy"><p>Das aktuelle Projekt habe das einmal mehr bewiesen. Auch der Kunde, der internationale Automobilzulieferer, sei äußerst zufrieden, mit KUKA jetzt auch einen Hersteller für ESD-fähige Roboter im Elektronikbereich gefunden zu haben. Joachim Roess verrät, dass die Anlage, die seit wenigen Monaten im Betrieb ist, noch erweitert werden soll. „Eine zweite Teststation ist bereits in Planung – das lässt sich schnell und leicht umsetzen, denn diese Art von Lösung ist gut skalierbar“, meint Roess. Der <b>Bedarf an Supercomputern für innovative Elektroautos wird weiter steigen,</b> prognostizieren Experten – Automatisierungslösungen wie diese tragen dazu bei, der hohen Nachfrage gerecht zu werden und wirtschaftlich zu produzieren.</p></div> </div> <div class="mod mod-text" data-ignore="true"> <div class="copy"><p>Derweil arbeitet der Automobilzulieferer gemeinsam mit KUKA und Integratoren an weiteren innovativen Lösungen für die Mobilität von morgen. So hat ein Forschungsprojekt gezeigt, dass der mobile Roboter <a href="/de-de/produkte-leistungen/amr-autonome-mobile-roboter/mobile-roboter/kmr-iiwa">KMR iiwa</a> sich dazu eignet, bei der <strong>Highspeed-Bestückung von Platinen</strong> zu unterstützen. Als <strong>Teil des Splicing-Prozesses</strong> sorgt er dafür, dass empfindliche Bauteile zuverlässig, schnell und präzise an die dafür vorgesehenen Stellen im PCB-Board gelangen. Ein weiterer Schritt des internationalen Automobilzulieferers, seine Produktion und damit die Mobilität von morgen <b>noch effizienter und innovativer</b> zu gestalten. </p></div> </div> <div class="mod mod-cta mod-cta--default h-expand-background h-expand-background--white text-center"> <div class="row "> <div class="mod-cta__content-no-image col-md-10 offset-md-1"> <div><h2>Mehr über die Splicing-Technologie und ihre Relevanz für die Elektronikbranche </h2></div> <div class="mod-cta__text copy"><p>Zum Interview mit Christian Felkel, Vice President Global Industry Management Electronics bei KUKA.</p></div> <div class="mod-cta__button-container "> <a class="a-btn a-btn--primary a-btn--sm-sm" href="/de-de/unternehmen/kontakt/kontaktformular?contacts=7D75FD5C17C947CA8376D8B21A07CA2E" target="_blank" >Jetzt entdecken</a> </div> </div> </div> </div> <span class="js-anchorlink" id="banner-teaser-casestudy" data-anchor-title="Alle System Partner"></span> <a class="mod mod-bannerteaser row h-pos-relative h-pull-row-right-1 h-pull-row-left-1 background-dark-gray" href="/de-de/branchen/systempartner" data-ignore="true" > <figure class="col-md-8"> <picture class="h-ratio h-ratio16-9"> <img alt="Weltkarte von KUKA Standorten in 30 Ländern" src="/-/media/kuka-corporate/images/about-kuka/standorte-teaser.jpg?rev=a1672388f88d4528b1195356e1862caf&w=1400&hash=47546C2F721C5FD4D0AE972534EE8FA5" loading=lazy srcset="/-/media/kuka-corporate/images/about-kuka/standorte-teaser.jpg?rev=a1672388f88d4528b1195356e1862caf&w=767&hash=5C350BA6DC2F1157B16A04AA0E095F40 767w, /-/media/kuka-corporate/images/about-kuka/standorte-teaser.jpg?rev=a1672388f88d4528b1195356e1862caf&w=1400&hash=47546C2F721C5FD4D0AE972534EE8FA5 1400w" sizes="(min-width: 1px) 93.75vw" /> </picture> </figure> <div class="mod-bannerteaser__cta col-md-4 text-center"> <h3 class="h-margin-top-0 h-margin-bottom-10">KUKA System Partner in Ihrer Nähe finden</h3> <p class="mod-bannerteaser__text copy">Finden Sie hier den passenden Partner für Ihre Branche oder Ihre Problemstellung.</p> <span class="mod-bannerteaser__button a-btn a-btn--icon a-btn--tertiary icon-forward"></span> </div> </a> </div> </div> </div> <div class="mod mod-backtop hidden"><span class=icon-up></span></div> </div> <div class="mod mod-teaserrelated"> <div class="row"> <div class="col-md-10 offset-md-1"> <div class="mod__headline"> <h2>Erfahren Sie mehr über Automatisierung in unterschiedlichsten Bereichen</h2> </div> <div class="mod-teaserrelated--items"> <div class="mod-teaserrelated__navigation"></div> <div class="mod-teaserrelated__slides"> <div> <a class="mod-teaser__link--4col" href="/de-de/anwendungen/handling-automation/handlingroboter" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="Das-breite-Robotikportfolio-ermöglicht-die-automatisierte-und-präzise-Handhabung-verschiedenster-Waren-mit-besonders-hohen-Geschwindigkeit" src="/-/media/kuka-corporate/images/industries/case-studies/robo-textile/kuka-handlingroboter.jpg?rev=561191943a2c45518cb2e1df4a9e94e9&w=1400&hash=4F07A868680F2349B0953ABD4F0E840D" loading=lazy srcset="/-/media/kuka-corporate/images/industries/case-studies/robo-textile/kuka-handlingroboter.jpg?rev=561191943a2c45518cb2e1df4a9e94e9&w=767&hash=75CE319A3291521E03DC9135A43605AB 767w, /-/media/kuka-corporate/images/industries/case-studies/robo-textile/kuka-handlingroboter.jpg?rev=561191943a2c45518cb2e1df4a9e94e9&w=1400&hash=4F07A868680F2349B0953ABD4F0E840D 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Handling mit Roboter</h4> <div class="mod-teaserrelated__text">Wir bieten optimale robotergestützte Handling-Lösungen für nahezu jede Branche: Über Montage, Pick&Place bis zu Materialtransport.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/anwendungen/fuegeverfahren-automatisierung/montageroboter" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="KUKA Roboter (KR CYBERTECH) beim Montieren eines Fahrzeugunterbaus. " src="/-/media/kuka-corporate/images/products/process-technologies/kr_cybertech_montieren_header_new.jpg?rev=103aecec379342adb94c5ae959277469&w=1400&hash=2AB08B57A45CE290A3CABDD1EF1299DB" loading=lazy srcset="/-/media/kuka-corporate/images/products/process-technologies/kr_cybertech_montieren_header_new.jpg?rev=103aecec379342adb94c5ae959277469&w=767&hash=46BAE45EE006B78D9E445FE9FFA17DC4 767w, /-/media/kuka-corporate/images/products/process-technologies/kr_cybertech_montieren_header_new.jpg?rev=103aecec379342adb94c5ae959277469&w=1400&hash=2AB08B57A45CE290A3CABDD1EF1299DB 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Montage</h4> <div class="mod-teaserrelated__text">Automatisieren Sie Ihre Montageprozesse und Ihre Produktion mit unseren kollaborierenden Montagerobotern – ganz im Sinne von Industrie 4.0. </div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/branchen/elektronikbranche" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="Zertifizierte-Robotik-erfüllt-vielseitige Anforderungen-der-Elektronikfertigung" src="/-/media/kuka-corporate/images/industries/electronics/kuka-automation-in-the-electronics-industry.jpg?rev=ac80e96fa5564bc5a5c4137b2029c060&w=1400&hash=DCD9FDD4B67EA1A3B65AF59D9D64D45D" loading=lazy srcset="/-/media/kuka-corporate/images/industries/electronics/kuka-automation-in-the-electronics-industry.jpg?rev=ac80e96fa5564bc5a5c4137b2029c060&w=767&hash=57C4874BD8EFBDA62CF828ECBCE4B53C 767w, /-/media/kuka-corporate/images/industries/electronics/kuka-automation-in-the-electronics-industry.jpg?rev=ac80e96fa5564bc5a5c4137b2029c060&w=1400&hash=DCD9FDD4B67EA1A3B65AF59D9D64D45D 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Automatisierung in der Elektronikindustrie</h4> <div class="mod-teaserrelated__text">Roboter, Cobots, Mobile Plattformen: Zertifizierte Produkte mit hoher Reinraumklasse und ESD-Schutz für die Herstellung von Elektronikbauteilen.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/branchen/loesungsdatenbank/2023/05/liebherr-batteriepackmontage-hochvoltbatterie" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="Automation in battery production" src="/-/media/kuka-corporate/images/industries/case-studies/liebherr/titelbild_kuka_liebherr_72dpi.jpg?rev=486c80c9750542af9a30c87fc1310481&w=1400&hash=37A49991AEC02D6004A9B8EB20F93D14" loading=lazy srcset="/-/media/kuka-corporate/images/industries/case-studies/liebherr/titelbild_kuka_liebherr_72dpi.jpg?rev=486c80c9750542af9a30c87fc1310481&w=767&hash=0769F002A06CA0A2EEAE0240285E4CC0 767w, /-/media/kuka-corporate/images/industries/case-studies/liebherr/titelbild_kuka_liebherr_72dpi.jpg?rev=486c80c9750542af9a30c87fc1310481&w=1400&hash=37A49991AEC02D6004A9B8EB20F93D14 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Automatisierte Montage von Hochvoltbatteriepacks</h4> <div class="mod-teaserrelated__text">Roboter der KR CYBERTECH nano Serie stecken biegeschlaffe Modulverbinder in Batteriepacks sicher und effizient.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/branchen/automobilindustrie" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="KUKA-ermöglicht-unterschiedliche -Automatisierungslösung,-wie-beispielweise-das- Schweißen-von-Autokarosserien" src="/-/media/kuka-corporate/images/industries/automotive/kuka-automation-in-the-industry.jpg?rev=91e40968bb2d4ca3be13a2933cdda057&w=1400&hash=3AEB1005E15C8842719E5E1EDC90466D" loading=lazy srcset="/-/media/kuka-corporate/images/industries/automotive/kuka-automation-in-the-industry.jpg?rev=91e40968bb2d4ca3be13a2933cdda057&w=767&hash=C2C7E9A979152B15129A6458D2D0E66F 767w, /-/media/kuka-corporate/images/industries/automotive/kuka-automation-in-the-industry.jpg?rev=91e40968bb2d4ca3be13a2933cdda057&w=1400&hash=3AEB1005E15C8842719E5E1EDC90466D 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Automobilindustrie</h4> <div class="mod-teaserrelated__text">Wir sind weltweit führender Anbieter für Produktionsanlagen in der Automobilindustrie. Mit unseren Lösungen sind Sie für Industrie 4.0 ideal gerüstet.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/produkte-leistungen/robotersysteme/industrieroboter/kr-agilus" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="KR AGILUS " src="/-/media/kuka-corporate/images/products/robots/kr-agilus/kr-agilus.jpg?rev=735886eba4f0453ca9c11cee2ddeb097&w=1400&hash=1EEF0CBFF634C5E5898D1E9C646A943F" loading=lazy srcset="/-/media/kuka-corporate/images/products/robots/kr-agilus/kr-agilus.jpg?rev=735886eba4f0453ca9c11cee2ddeb097&w=767&hash=A0C7B6F1E8B14127B9189DE763031ECA 767w, /-/media/kuka-corporate/images/products/robots/kr-agilus/kr-agilus.jpg?rev=735886eba4f0453ca9c11cee2ddeb097&w=1400&hash=1EEF0CBFF634C5E5898D1E9C646A943F 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">KR AGILUS</h4> <div class="mod-teaserrelated__text">Der präzise und kompakte KR AGILUS schafft Höchstgeschwindigkeit. Lesen Sie mehr über die vielseitigen Einsatzmöglichkeiten der Kleinroboter.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/services/service_roboter-und-maschinen" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="Keyvisual Customer Service: zwei Hände vor Weltkarte" src="/-/media/kuka-corporate/images/customer-services/service_robots-machines/header-customer-service-keyvisual.jpg?rev=4996a3d1b1d844a2b38ee17ce1608555&w=1400&hash=E69B759A7FC085994904185E739333D8" loading=lazy srcset="/-/media/kuka-corporate/images/customer-services/service_robots-machines/header-customer-service-keyvisual.jpg?rev=4996a3d1b1d844a2b38ee17ce1608555&w=767&hash=9ECE612C43BDB5045446D6E5BC7F1024 767w, /-/media/kuka-corporate/images/customer-services/service_robots-machines/header-customer-service-keyvisual.jpg?rev=4996a3d1b1d844a2b38ee17ce1608555&w=1400&hash=E69B759A7FC085994904185E739333D8 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Service für Roboter und Maschinen</h4> <div class="mod-teaserrelated__text">Von der Idee bis zum Upgrade – wir begleiten Sie durch den gesamten Lebenszyklus Ihrer Automatisierung mit maßgeschneiderten Services.</div> </a> </div> <div> <a class="mod-teaser__link--4col" href="/de-de/branchen/loesungsdatenbank/2020/11/infineon-wafer-handling" > <figure> <picture class="h-ratio h-ratio16-9"> <img alt="Cobot-KMR-iwaa-eingesetzt-für-Waferproduktion-im-Reinraum" src="/-/media/kuka-corporate/images/industries/case-studies/infineon/kuka-iiwa-collaborative-cleanroom-robot.jpg?rev=bc9906b3341a4724b78e4c4da08466ad&w=1400&hash=31849D0E8EACC1D7EE438ED3E9FBB4FE" loading=lazy srcset="/-/media/kuka-corporate/images/industries/case-studies/infineon/kuka-iiwa-collaborative-cleanroom-robot.jpg?rev=bc9906b3341a4724b78e4c4da08466ad&w=767&hash=5C72C07B40BFA4FCD31D3424FAFFF817 767w, /-/media/kuka-corporate/images/industries/case-studies/infineon/kuka-iiwa-collaborative-cleanroom-robot.jpg?rev=bc9906b3341a4724b78e4c4da08466ad&w=1400&hash=31849D0E8EACC1D7EE438ED3E9FBB4FE 1400w" sizes="(min-width: 768px) calc(93.75vw/3), (max-width: 767px) 90vw" /> </picture> </figure> <h4 class="mod-teaserrelated__headline">Waferproduktion im Reinraum mit Cobots</h4> <div class="mod-teaserrelated__text">Infineon Technologies setzt 17 Reinraum-Roboter vom Typ LBR iiwa CR für das Wafer-Handling ein. </div> </a> </div> </div> </div> </div> </div> <div class="mod-teaserrelated__dots slider-dots"></div> </div> </main> <footer class="l-footer h-expand-background h-expand-background--white"> <div id="contact" class="mod mod-contact container text-center" data-ignore="true"> <div class="row mod-contact__img-row h-margin-bottom-20"> <div class="mod-contact__img-col col-md-2 offset-md-5"> <figure class="mod-contact__img h-rounded"> <img 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