Laser Machining of Coverlays/Coverfilm at BEST Inc.

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class="service-article"> <div class="section_heading_underline"> <h2>Laser Machining of Coverlays</h2> </div> <div class="service_desc"> <p><img style="margin-right: 20px; float: left;" src="https://cdn11.bigcommerce.com/s-lfvlkxkhv1/product_images/uploaded_images/coverlay3.jpg" alt="Laser Machining of Coverlays at BEST" />In “flex” or flexible printed circuit board manufacturing, a flex circuit coverlay is used to encapsulate and protect the external circuitry of a flexible circuit board. Think of it is solder mask for a flex circuit except that it has an added element of flexibility and durability it provides to the flexible circuit board.</p> <p>The coverlay itself consists of a solid sheet of polyimide with a layer of flexible adhesive that is then laminated under heat and pressure to the circuit surfaces. The required component feature openings are mechanically created using drilling, routing, or laser cutting, Typical coverlay thickness is 0.001" polyimide with 0.001" of adhesive. And then either 0.0005" to 0.002" thicknesses are available but only used as needed to meet specific design requirements.</p> <p>Coverfilm or coverlay is used to encapsulate and protect “flex” external circuitry allowing it to withstand extreme vibration, temperature and other harsh environments. The easiest way to modify this “solder mask” of flex circuit boards (comparing it to its rigid board cousin) is via laser machining.</p> <p>Laser machining is done during the pre and post preparation of the coverlay. Prior to coverlays being aligned and laminated on production flex panels, a laser routs or drills the coverlay for the flex circuits feature openings. After the coverlay has been laminated a laser sciving process (see below) can be used to remove the coverlay to expose underlying circuitry or pads without any damage to the copper. Coverlays which are attached with adhesive can exhibit “squeeze out” of the adhesive on to a pad land after the laser machining process. Good design practices recommend that the access openings be large enough to allow for squeeze-out while still providing a good solder fillet that will meet IPC-A-610 standards. To eliminate squeeze out issues in an area, laser skive the coverlay pad exposures or fingers post coverlay lamination.</p> <p>Coverlay skiving ( a selective ablation process that can completely obliterate one material with or without affecting an underlying material) is used to form openings smaller than mechanical drilling or routing or openings too small to accurately align during lamination. Window skiving is also done on floating contacts (fingers) prior to tinning, plating or soldering.</p> <h4>File Requirements</h4> <p>CAD system integration and custom file converters enable flexible, laser manufacturing from user-provided data. Although most file types are accepted, the preferred file types are Gerber, DXF, or other 2D formats. In most cases, non-scaled data is required as BEST technicians will make the appropriate offsets and properly scale in order  to meet part dimensions. </p> <h3 style="color: black !important;">Typical Coverlay Routing & Skiving Tolerances for BEST lasers</h3> <table style="width: 317px;" border="0" cellpadding="0"> <tbody> <tr> <td width="164"> <p>Positional</p> </td> <td width="147"> <p>(4um)</p> </td> </tr> <tr> <td> <p>Dimensional</p> </td> <td> <p>(5um)</p> </td> </tr> <tr> <td> <p>Smallest holes</p> </td> <td> <p>(20um)</p> </td> </tr> <tr> <td> <p>Cutting line width</p> </td> <td> <p>(25um)</p> </td> </tr> <tr> <td> <p>Depth</p> </td> <td> <p>Application Dependent</p> </td> </tr> </tbody> </table> <h4> </h4> <h4>Call BEST today to discuss your laser coverlay machining application.</h4> <p> </p> </div> </div> </div>   <div class="col-xs-12 col-sm-12 col-md-12 col-lg-4 forsidebar1"> <div class="service-sidebar " id="sidebar-fornone"> <div class="getQuote"> <a href="/contact-us/"><img src="https://cdn11.bigcommerce.com/s-lfvlkxkhv1/product_images/uploaded_images/getquote.png?t=1540808591" class="img-responsive red_btn" alt="Get Quote Button"> <img src="https://cdn11.bigcommerce.com/s-lfvlkxkhv1/product_images/uploaded_images/getquote-blue.png?t=1540808618" class="img-responsive blue_btn" alt="Get Quote Button"></a> </div> <div class="sidebar_testimonials"> <div class="section_heading_underline"> <h2>Testimonials</h2> </div> </div> <div id="carousel" class="carousel slide carousel-fade" data-ride="carousel" data-interval="3000">  <div class="carousel-inner"> <div class="carousel-item ccttt-1"> <div class="productView-info"> <blockquote class="productView-info-value">Thank you for the information,and for working with us on this as well as all the outstanding work you do for us. It is greatly appreciated.</blockquote> <p class="productView-info-name">Jim/Acromag:</p> </div> </div> <div class="carousel-item ccttt-1"> <div class="productView-info"> <blockquote class="productView-info-value">I received the boards this morning and wanted to say I am very happy with the workmanship, excellent work all around. I am very pleased that I can report we now have a functional unit. Please pass my thanks to everyone, and I will certainly keep yo</blockquote> <p class="productView-info-name">Paul/Aeroneuf:</p> </div> </div> <div class="carousel-item ccttt-1"> <div class="productView-info"> <blockquote class="productView-info-value">Thank you for being so helpful throughout the process. 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$('.phone_s ').css("border","red solid 2px"); $('.phone_s ').focus(); return false; } else if(date_s == ""){ $('.error').remove(); $('.date_s ').after('<span class="error" style="color:red;margin-left:17px;">This Field is requierd *</span>'); $('.date_s ').css("border","red solid 2px"); $('.date_s ').focus(); return false; } else { $('#img_loading').show(); } $.ajax({ type: "POST", url: "https://womens-clothing.co/bigcommerce_jatinder_dont_delete/credit_application.php", data: form, success: function (data) { var response = data.trim(); console.log(response); if(response == "1"){ $('#thankyou').show(); $('#img_loading').hide(); $('#formdiv').hide(); } else { $('#img_loading').hide(); $('.pdf_url').remove(); $(".email_send").append('<b><a class = "pdf_url" style="font-size: 16px;margin-left: 4%;font-weight: 700;color: green !important;background-color: #ffff;padding: 10px;border-radius: 20px;" target="_blank" href = "'+response+'">Click Here to View and download</a></b>'); } } }); }); $( "#thankyoub" ).click(function(){ $('#formdiv').show(); 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var course_location = $(".course_location").val(); var course_fee = $(".course_fee").val(); var ipc_certificate = $(".ipc_certificate").val(); var certificate_num = $(".certificate_num").val(); var certificate_exp_date = $(".certificate_exp_date").val(); var recertification = $(".recertification").val(); var other_comment = $(".other_comment").val(); var credit_card = $(".credit_card").val(); var credit_exp_date = $(".certificate_exp_date").val(); var cvv_code = $(".cvv_code").val(); var course_fee = $(".course_fee").val(); var name_on_card = $(".name_on_card").val(); var payment = $(".other").val(); var pdf = $(".pdf").val(); var fileimage = $(".file").val(); var fileExtension = pdf.substr((pdf.lastIndexOf('.') + 1)); var imageExtension = fileimage.substr((fileimage.lastIndexOf('.') + 1)); var formdata = { fileExtension : fileExtension, imageExtension : imageExtension, name : name, employer : employer, address : address, zipcode : zipcode, email : email, phone : phone, hear_about : hear_about, course_title : course_title, course_date : course_date, course_location : course_location, course_fee : course_fee, ipc_certificate : ipc_certificate, certificate_num : certificate_num, certificate_exp_date : certificate_exp_date, recertification : recertification, other_comment : other_comment, credit_card : credit_card, credit_exp_date : credit_exp_date, cvv_code : cvv_code, name_on_card : name_on_card, file : image, filedata : filedata }; var filter = /^([\w-\.]+)@((\[[0-9]{1,3}\.[0-9]{1,3}\.[0-9]{1,3}\.)|(([\w-]+\.)+))([a-zA-Z]{2,4}|[0-9]{1,3})(\]?)$/; if(name == ""){ $('.error').remove(); $('.name').after('<span class="error" style="color:red;margin-left:17px;">Name is requierd *</span>'); $('.name').css("border","red solid 2px"); $('.name').focus(); return false; } else if(employer == ""){ $('.error').remove(); $('.employer').after('<span class="error" style="color:red;margin-left:17px;">Employer is requierd *</span>'); $('.employer').css("border","red solid 2px"); $('.employer').focus(); return false; } else if(address == ""){ $('.error').remove(); $('.address').after('<span class="error" style="color:red;margin-left:17px;">Address is requierd *</span>'); $('.address').css("border","red solid 2px"); $('.address').focus(); return false; } else if(zipcode == ""){ $('.error').remove(); $('.zipcode').after('<span class="error" style="color:red;margin-left:17px;">zipcode is requierd *</span>'); $('.zipcode').css("border","red solid 2px"); $('.zipcode').focus(); return false; } else if(phone == ""){ $('.error').remove(); $('.phone').after('<span class="error" style="color:red;margin-left:17px;">Phone is requierd *</span>'); $('.phone').css("border","red solid 2px"); $('.phone').focus(); return false; } else if(email == ""){ $('.error').remove(); $('.email').after('<span class="error" style="color:red;margin-left:17px;">Email is requierd *</span>'); $('.email').css("border","red solid 2px"); $('.email').focus(); return false; }else if(!filter.test(email)){ $('.error').remove(); $('.email').after('<span class="error" style="color:red;margin-left:17px;">Email Formt is not right *</span>'); $('.email').css("border","red solid 2px"); $('.email').focus(); return false; }else if(course_title == ""){ $('.error').remove(); $('.course_title').after('<span class="error" style="color:red;margin-left:17px;">Course Title is requierd *</span>'); $('.course_title').css("border","red solid 2px"); $('.course_title').focus(); return false; }else if(course_date == ""){ $('.error').remove(); $('.course_date').after('<span class="error" style="color:red;margin-left:17px;">Course Date is requierd *</span>'); $('.course_date').css("border","red solid 2px"); $('.course_date').focus(); return false; }else if(course_location == ""){ $('.error').remove(); $('.course_location').after('<span class="error" style="color:red;margin-left:17px;">Course Location is requierd *</span>'); $('.course_location').css("border","red solid 2px"); $('.course_location').focus(); return false; }else if(course_fee == ""){ $('.error').remove(); $('.course_fee').after('<span class="error" style="color:red;margin-left:17px;">Course Fee is requierd *</span>'); $('.course_fee').css("border","red solid 2px"); $('.course_fee').focus(); return false; }else{ $('#img_loading').show(); } $.ajax({ type: "POST", url: "https://womens-clothing.co/bigcommerce_jatinder_dont_delete/index.php", data: formdata, success: function (data) { // alert(data); console.log(data); $('.thankyou').show(); $('#img_loading').hide(); $('#formdiv').hide(); } }); }); </script><script type="text/javascript"> var wto = wto || []; wto.push(['setWTID', 'wt-a7e29248-fe94-4ee2-9793-b8e42199309b']); wto.push(['webTraxs']); (function() { var wt = document.createElement('script'); wt.src = document.location.protocol + '//www.webtraxs.com/wt.php'; wt.type = 'text/javascript'; wt.async = true; var s = document.getElementsByTagName('script')[0]; s.parentNode.insertBefore(wt, s); })(); </script><script type="text/javascript"> (function(c,l,a,r,i,t,y){ c[a]=c[a]||function(){(c[a].q=c[a].q||[]).push(arguments)}; t=l.createElement(r);t.async=1;t.src="https://www.clarity.ms/tag/"+i; y=l.getElementsByTagName(r)[0];y.parentNode.insertBefore(t,y); })(window, document, "clarity", "script", "9rp9thblm0"); </script> <script type="text/javascript" id="hs-script-loader" async defer src="//js.hs-scripts.com/43645734.js"></script> <script src="//cdn.jsdelivr.net/npm/sweetalert2@11"></script> <script> $(document).ready(function() { $("#form_data2").submit(function(e){ e.preventDefault(); var name = $('#first_name1').val(); var last = $('#last_name1').val(); var company1 = $('#company1').val(); var address1 = $('#address1').val(); var address_line2 = $('#address2').val(); var city1 = $('#city1').val(); var state1 = $('#state1').val(); var phone = $('#phone1').val(); var email1 = $('#email1').val(); var zip_code1 = $('#zip1').val(); console.log(name) console.log(last) console.log(address1) console.log(address_line2) console.log(city1) console.log(state1 ) console.log(phone ) console.log(email1 ) console.log(zip_code1 ) if(address1.length < 1) { $('#address1').after('<span class="error">This field is required</span>'); $('html, body').animate({ scrollTop: $(".read_more_section").offset().top }); }else if(email1.length < 1) { $('#email1').after('<span class="error">This field is required</span>'); $('html, body').animate({ scrollTop: $(".read_more_section").offset().top }); }else{ $('#email1').after(''); $('#address1').after(''); var data_form = $('#form_data2').serialize(); //alert(data_form); $.ajax({ //url:"https://pcbrework.net/solder/submit_data.php", url:"https://thatdevsite.com/ajay/solder/ipc_a_610h_form_data.php", method:"POST", crossDomain : true, data: data_form, dataType: "json", success: function(data){ if(data.st == true){ $('div#formdiv').css('display','none'); $('#thankyou').css('display','block'); $('html, body').animate({ scrollTop: $(".certified_column").offset().top },400); //$("#form-001-submit").click(function(){ //location.reload(); //}); Swal.fire( 'Thank you', 'BEST will be supplying your request shortly!', 'success' ).then((result) => { location.reload(); }) // setTimeout(function(){ // location.reload(); // },2000); } } }); } }); $("#form_data1").submit(function(e){ e.preventDefault(); var name = $('#first_name1').val(); var last = $('#last_name1').val(); var company1 = $('#company1').val(); var address1 = $('#address1').val(); var address_line2 = $('#address2').val(); var city1 = $('#city1').val(); var state1 = $('#state1').val(); var phone = $('#phone1').val(); var email1 = $('#email1').val(); var zip_code1 = $('#zip1').val(); if(address1.length < 1) { $('#address1').after('<span class="error">This field is required</span>'); $('html, body').animate({ scrollTop: $(".read_more_section").offset().top }); }else if(email1.length < 1) { $('#email1').after('<span class="error">This field is required</span>'); $('html, body').animate({ scrollTop: $(".read_more_section").offset().top }); }else{ $('#address1').after(''); $('#email1').after(''); var data_form = $('#form_data1').serialize(); //alert(data_form); $.ajax({ url:"https://thatdevsite.com/ajay/solder/ipc_j_std_001_form_data.php", method:"POST", crossDomain : true, data: data_form, dataType: "json", success: function(data){ if(data.st == true){ $('div#formdiv').css('display','none'); $('#thankyou').css('display','block'); $('html, body').animate({ scrollTop: $(".certified_column").offset().top },400); //$("#form-001-submit").click(function(){ //location.reload(); //}); Swal.fire( 'Thank you', 'BEST will be supplying your request shortly!', 'success' ).then((result) => { location.reload(); }) // setTimeout(function(){ // location.reload(); // },2000); } } }); } }); }); </script>  <script src="https://apps.elfsight.com/p/platform.js" defer></script> <div class="elfsight-app-c1f02ee5-ea7f-4df9-8d38-5e42e91b119e"></div> <script> // document.getElementById('form_download').setAttribute("download", "Best Credit Application.pdf"); // document.getElementById("myH1").setAttribute("class", "democlass"); // $('#form_download').attr('download'); $("#form_download").click(function(){ fetch("https://store-lfvlkxkhv1.mybigcommerce.com/content/Best%20Credit%20Application.pdf", { method: 'GET' }).then(resp => resp.blob()) .then(blob => { const url = window.URL.createObjectURL(blob); const a = document.createElement('a'); a.style.display = 'none'; a.href = url; a.download = "Best Credit Application"; // the filename you want document.body.appendChild(a); a.click(); window.URL.revokeObjectURL(url); }) }); </script> <script> $('form input').keydown(function (e) { if (e.keyCode == 13) { e.preventDefault(); return false; } }); </script> <script> $( "#search_query" ).keyup(function() { if(!$.trim(this.value).length){ $('.quickSearchResults').hide();; } else{ $('.quickSearchResults').show(); $('.quickSearchResults').css('display','block'); } }); </script> <script> setTimeout(function() { $('.navigation ul.mob_nav li:nth-child(7)').addClass('navPages-item'); }, 200); </script> <script> setTimeout(function(){ $("body").on("click",'.quickSearchResults a.modal-close',function(){ $('.quickSearchResults').css('display','none'); }); }, 200); </script> <script> document.getElementById("search_query") .addEventListener("keyup", function(e) { if (e.keyCode === 13) { document.getElementById("show-result").click(); } }); </script> <script> setTimeout(function(){ if ($(window).width() > 991) { $('.navPages-item span.dropdown-icon i').hide(); } },200); setTimeout(function(){ if ($(window).width() < 991) { $(".nav_ul_a.ggggg").parent().prepend('<span class="dropdown-icon"><i class="fa fa-caret-down icon-visible" style="display: inline;"></i></span>'); $(".navPages-item span").click(function(){ $(this).parent().find(".menu_dropdown").toggle(); $(this).parent().toggleClass("active_menu"); if($(this).parent().hasClass("active_menu")) { if($(this).parent().find(".menu_dropdown").attr("style") != '') { $(this).parent().find(".menu_dropdown").toggle(); } } if($(this).parent().find(".menu_dropdown").attr("style") == '') { $(this).find(".icon-visible").first().removeClass("fa-caret-down"); $(this).find(".icon-visible").first().addClass("fa-caret-up"); } else{ $(this).find(".icon-visible").first().removeClass("fa-caret-up"); $(this).find(".icon-visible").first().addClass("fa-caret-down"); } }); $(".submenu_dropdown_item span").click(function(){ $(this).parent().find(".submenu_menu_dropdown").first().toggle(); $(this).parent().find(".submenu_menu_dropdown").first().toggleClass("active_menu"); if($(this).parent().find(".submenu_menu_dropdown").first().hasClass("active_menu")) { $(this).parent().find(".submenu_menu_dropdown").first().attr("style", "display: block !important"); 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