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埃马克 VL 1 TWIN——高效同步加工双主轴车削中心可高效加工直径达 75 mm 的工件
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TWIN——高效同步加工双主轴车削中心可高效加工直径达 75 mm 的工件</h1> <div class="logo"><a href="//www.mmsonline.com.cn/"><img class="logo" src="/common/images/logo.jpg"></a></div> <div class="loginbar"><script>document.write(getUserPadHtml());</script></div> <div class="page_menu"> <a href="//www.mmsonline.com.cn/">首页</a> <a href="//www.mmsonline.com.cn/news/">新闻</a> <a href="//www.mmsonline.com.cn/tech/">技术</a> <a href="//www.mmsonline.com.cn/case/">案例</a> <a href="//www.mmsonline.com.cn/solution/">解决方案</a> <a href="//www.mmsonline.com.cn/mmsonline/specialevent.jsp">专题</a> </div> </div> <div class="widget_banner" id="widget0"> <img src="/res/img/2018/08/robt/amk-vl.jpg"> </div> </div><!-- headEnd --> <div class="mms_nav"> </div><!-- navEnd --> <div class="mms_maincolumn"> <div class="mms_robot_right"> <div id="widget1"> <div class="simplegroup"> <div class="head_darkcyantriangle"><h2>埃马克 VL 1 TWIN——高效同步加工</h2><div class="head_darkcyantriangle_img"></div></div> <div class="groupbox"> <div class="groupbox_left"> <div id="video_box_widget2" style="width:100%;"> <video src="/res/video/2018/08/amk/VL 1 TWIN.mp4" controls="controls" class="video_box" autoplay="autoplay" loop="loop" poster=""> 您的浏览器不支持 video 标签。 </video> </div> </div> <div class="groupbox_center"> <div id="widget3" class="widget_simplelist"> <div class="wiget_info_list"> <div class="widget_simplelist_title mmscolor42"><a class="mmscolor42" href="//www.mmsonline.com.cn/info/313328.shtml">VL 1 TWIN——高效同步加工 双主轴车削中心可高效加工直径达 75 mm 的工件</a></div> <div><p>VL 1 TWIN 在一个加工区内配备两个主轴,由此可同步加工两个相同的工件。通过这种方式,可以大大提高产量并降低单件成本。两个工件的直径和长度可通过两个主轴单独进行修正。此外,机床还配备一套直接式行程测量系统,并且在 X 轴中配有一台直线电机,从而确保顶级的加工质量和最高的生产效率。 </p> <p>最终 VL1 TWIN 的技术基础可使平均换装时间仅5 秒。车削直径 38 毫米行星齿轮的总节拍时间仅为 12 秒(加工时间 24 秒及两根工作主轴时)。这意味着:在固定时间段内,部件的产量会显著增加。</p></div> <ul class="simplelist-ul"> </ul> </div> </div> <div class="w_separator5"></div></div> <div class="groupbox_right"> <div id="widget4" class="widget_singletextpic"> <div class="widget_singletextpic_text"> <div class="widget_singletextpic_imgarea"> </div> <div class="widget_singletextpic_textarea"> </div> </div> </div> <div class="w_separator6"></div> </div> </div> </div> </div> <div class="w_separator6"></div> <div id="widget5" class="simpletab"> <div class="head_darkcyantriangle"><h2>埃马克 VL 1 TWIN——高效同步加工 双主轴车削中心可高效加工直径达 75 mm 的工件</h2><div class="head_darkcyantriangle_img"></div></div> <div class="w_separator6"></div> <div class="lib_tab"> <div class="lib_Menubox lib_tabborder"> <ul> <li id="widget5_li_0" onMouseOver="mmsSetTab('widget5',0)" class="hover">序言介绍</li> <li id="widget5_li_1" onMouseOver="mmsSetTab('widget5',1)" >技术数据</li> <li id="widget5_li_2" onMouseOver="mmsSetTab('widget5',2)" >优势</li> <li id="widget5_li_3" onMouseOver="mmsSetTab('widget5',3)" >最高精度</li> <li id="widget5_li_4" onMouseOver="mmsSetTab('widget5',4)" >集成的工件输送系统</li> <li id="widget5_li_5" onMouseOver="mmsSetTab('widget5',5)" >独特的 TWIN 设计</li> <li id="widget5_li_6" onMouseOver="mmsSetTab('widget5',6)" >集成在工艺流程中</li> </ul> </div> <div class="lib_Contentbox lib_tabborder"> <div id="widget5_tab_0" > <div id="widget6" class="widget_singletextpic"> <div class="widget_singletextpic_text"> <div class="widget_singletextpic_imgarea"> <div class="widget_singletextpic_img"><a href="//www.mmsonline.com.cn/info/316405.shtml" title="双主轴车削中心可高效加工直径达 75 mm 的工件"><img width="410" height="330" src="/res/img/2018/08/amk/amk-a.jpg"/></a></div> </div> <div class="widget_singletextpic_textarea"> <div class="widget_singletextpic_title mmscolor0"><a class="mmscolor0" href="//www.mmsonline.com.cn/info/316405.shtml">双主轴车削中心可高效加工直径达 75 mm 的工件</a></div> <div class="infortext mmscolor0"><p>VL 1 TWIN 在一个加工区内配备两个主轴,由此可同步加工两个相同的工件。通过这种方式,可以大大提高产量并降低单件成本。两个工件的直径和长度可通过两个主轴单独进行修正。此外,机床还配备一套直接式行程测量系统,并且在 X 轴中配有一台直线电机,从而确保顶级的加工质量和最高的生产效率。 <br></p> <p>线性驱动装置可确保更高速度 <br></p> <p>无磨损的线性驱动装置加速度为 8 m/s2,可确保 X 轴中的速度。由此,可明显比滚珠丝杠更快。同时直接式行程测量系统可确保安全精确的工艺流程。此外加工区外还可选配使用一个测量头。它安装在加工区和上下料工位之间。由此可在上下料途中完成测量,从而节省时间。 <br></p> <p>产量提高<br></p> <p>最终 VL1 TWIN 的技术基础可使平均换装时间仅5 秒。车削直径 38 毫米行星齿轮的总节拍时间仅为 12 秒(加工时间 24 秒及两根工作主轴时)。这意味着:在固定时间段内,部件的产量会显著增加。 <br></p></div> </div> </div> </div> <div class="w_separator6"></div> </div> <div id="widget5_tab_1" style="display:none"> <div id="widget7" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion"><p>最大卡盘直径 mm in 140 5.5 ; <br></p> <p>工件最大直径 mm in 75 3 ; <br></p> <p>工件最大长度 mm in 75 3; <br></p> <p>X轴行程 mm in 600 23.5; <br></p> <p>Z轴行程 mm in 200 8; <br></p> <p>额定功率 40 / 100 % ED kW hp 9.5 / 10 12.5 / 13.5; <br></p> <p>扭矩 40 / 100 % ED Nm ft-lb 95 / 136 70 / 100.5; <br></p> <p>最大转速 1/min rpm 6,000 6,000; <br></p> <p>快进速度X/Z m/min ipm 80 / 30 3,150 / 1,181.5 <br></p></div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> <div id="widget5_tab_2" style="display:none"> <div id="widget8" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion"><p>机床床身采用聚合物混凝土 MINERALIT® 制成; <br></p> <p>滑台单元(X 轴); <br></p> <p>X 轴中配备直接式行程测量系统; <br></p> <p>主轴单元(Z 轴); <br></p> <p>排屑托盘; <br></p> <p>刀塔可安放 2x4 件 VDI30 或者 BMT45 刀具; <br></p> <p>工件输送带 OP 10 / OP 10; <br></p> <p>X 轴中配备直线电机 <br></p></div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> <div id="widget5_tab_3" style="display:none"> <div id="widget9" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion">采用 MINERALIT® 制成的机床床身具有极佳的减振特性,规格为 45 的闭环滚珠导轨以及 X 轴中的直接式行程测量系统可确保达到最高的定位精度、重复精度和持续精度。</div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> <div id="widget5_tab_4" style="display:none"> <div id="widget10" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion">两条上下料工作主轴用于上下料。“工件输送系统随时可用”:借助 TrackMotion 工件输送系统可与其他埃马克机床联接。</div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> <div id="widget5_tab_5" style="display:none"> <div id="widget11" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion">可同步加工两个相同的工件,因此不仅可使产量翻倍,而且也能降低单件成本。两个工件的直径和长度(X/Z 方向)可通过两个主轴单独进行修正。</div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> <div id="widget5_tab_6" style="display:none"> <div id="widget12" class="widget_textqa_title"> <div class="widget_textqa_title_item"> <div class="widget_textqa_queastion">作为选项,还可以在加工区外设置测量工位。测量工位可安装在加工区和上下料工位之间。这样,便可在上下料途中完成测量,从而节省时间。</div> <div class="widget_textqa_answer"></div> </div> </div> <div class="w_separator6"></div></div> </div> </div> </div> <div class="w_separator6"></div> <div class="w_separator10"></div> <div class="titlestyle" id="widget13"> <div class="subtitle5"> <h3 class="subtitle5_style"> VL 1 TWIN / VLC 50 TWIN - 高效同步加工:工件/工艺 </h3> <div class="subtitle5_style_div"></div> </div> </div> <div id="widget14"> <div class="newsminimodule_box" > <div class="newsminimodule_box_nav"> <h3 class="newsminimodule_box_nav_title"> <span class="newsminimodule_box_nav_span"></span> 工件 </h3> </div> <div class="showmax"> <a href="https://www.emag.com/cn/workpieces/cam.html"> <div class="tomax"> <img class="newsminimodule_box_img" src="/res/img/2018/08/amk/tulun.jpg" alt=""/> </div> </a> <a href="https://www.emag.com/cn/workpieces/cam.html" class="newsminimodule_box_title_url"> <h3 class="newsminimodule_box_title">凸轮</h3> </a> <div class="newsminimodule_box_explain"> VL 1 TWIN / VLC 50 TWIN 在一个加工区内配备两个主轴,由此可同步加工两个相同的工件。通过这种方式,可以大大提高产量并降低单件成本。两个工件的直径和长度可通过两个主轴单独进行修正。此外,机床还配备一套直接式行程测量系统,并且在 X 轴中配有一台直线电机,从而确保顶级的加工质量和最高的生产效率。 </div> </div> <ul class="newsminimodule_box_ul"> </ul> </div> </div> <script> function bordercolor(idname,bordercss){ var maxborder=document.getElementById(idname); var borderstyle=bordercss; maxborder.onmouseover=function(){ if(borderstyle=="红色"){ 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无论是乘用车发动机、能源经济还是通用机械制造,“小型化”课题在工业生产中日益普遍。就像法兰这样越来越小并且更精密的零件。使用 EMAG VL 系列车床可以高效地完成特殊的生产任务。 </div> </div> <ul class="newsminimodule_box_ul"> </ul> </div> </div> <script> function bordercolor(idname,bordercss){ var maxborder=document.getElementById(idname); var borderstyle=bordercss; maxborder.onmouseover=function(){ if(borderstyle=="红色"){ this.className="newsminimodule_box_red"; }else if(borderstyle=="蓝色"){ this.className="newsminimodule_box_blue"; }if(borderstyle=="阴影"){ this.className="newsminimodule_box_hover"; }if(borderstyle=="红阴影"){ this.className="newsminimodule_box_red_hover"; } } maxborder.onmouseout=function(){ this.className="newsminimodule_box"; } }; bordercolor("widget15","红阴影"); </script> <div id="widget16"> <div class="newsminimodule_box" > <div class="newsminimodule_box_nav"> <h3 class="newsminimodule_box_nav_title"> <span class="newsminimodule_box_nav_span"></span> 工艺 </h3> </div> <div class="showmax"> <a 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title="埃马克中心驱动车削中心VTC 200"> <div class="widget_colortitlelist_title null">埃马克中心驱动车削中心VTC 200</div> </a> <div class="widget_colortitlelist_textarea mmscolor32">中心驱动车削中心埃马克VTC 200</div> </div> </div> <div class="w_separator7"></div> <div class="w_separator10"></div> <div id="widget33" class="widget_singletextpic"> <div class="head_darkcyantriangle"><h2>埃马克公司介绍</h2><div class="head_darkcyantriangle_img"></div></div> <div class="widget_singletextpic_text"> <div class="widget_singletextpic_imgarea"> </div> <div class="widget_singletextpic_textarea"> <div class="infortext mmscolor0"><p>埃马克集团总部设在德国萨拉赫市,传统悠久,机床制造经验丰富。其工艺技术全面而完善,能为用户提供加工盘类件、轴类件和箱体类零件的机床和生产系统。不管是车床,还是磨床、滚齿机、激光焊接机、热套装配设备、电化学设备或是感应加热设备—埃马克集团几乎能为所有的应用提供最佳的解决方案。</p> <p>逆向思维的创新加工技术创立了埃马克公司的行业领先地位。1992 年埃马克公司匠心独具,首次推出构思巧妙的倒立式车床,大获成功。此后,埃马克公司再接再厉,又研发出了新的倒立式多功能生产中心。如今,埃马克已名符其实成为世界上倒立式机床举足轻重的制造商。</p> 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