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INTAREMA RegrindPro
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src="/assets/images/intarema/intarema_regrindpro_header.jpg" srcset="/assets/images/intarema/intarema_regrindpro_header.jpg 2x" class="position-absolute top-0 start-0 h-100 w-100 object-cover" style="z-index: -1;"> </picture> <div class="container-fluid h-100 d-flex flex-column col-12 col-lg-6 offset-lg-6 py-7 flex-basis-100"> <p class="">Regrind recycling with maximum efficiency.</p> <h1>INTAREMA<sup>®</sup> <br />RegrindPro<sup>®</sup></h1> </div> <div class="d-flex align-items-center justify-content-center position-absolute bottom-0 w-100"> </div> </section> <div class="sticky-nav-trigger ce-object" data-id="241" data-node="73" data-type="Navigation"> <div class="sticky-nav navbar navbar-expand-xl border-bottom border-lightgrey"> <a href="/us/home/" style="line-height:0" class="homelink d-none d-xl-block position-absolute start-0 ms-1"> <img src="https://erema-com.s3.eu-central-1.amazonaws.com/layout/erema-logo-darkblue.svg" alt="Erema Logo" class="logo dark"> <img src="https://erema-com.s3.eu-central-1.amazonaws.com/layout/erema-simple-darkblue.svg" alt="Erema Logo" class="logo simple"> </a> <button style="line-height:0" class="position-absolute end-0 me-1 hamburger hamburger-outer hamburger--elastic" type="button" data-bs-toggle="offcanvas" href="#mainmenu_tabs" role="button" aria-controls="mainmenu_tabs"> <span class="hamburger-box"> <span class="hamburger-inner"></span> </span> </button> <div class="container d-flex align-items-center"> <span class="navbar-title fw-bold lh-1 m-0 me-0-5 text-nowrap order-0"><span class="d-none d-sm-inline">INTAREMA<sup>®</sup></span> RegrindPro<sup>®</sup> </span> <button class="navbar-toggler mx-auto text-reset order-1 collapsed" type="button" data-bs-toggle="collapse" data-bs-target="#stickyNavCollapse" aria-controls="stickyNavCollapse" aria-expanded="false" aria-label="Toggle sticky nav"> <svg width="20" height="20"><use xlink:href="#chevron_down"/></svg> </button> <a target="_self" href="/us/contact/" class="btn btn-sm text-nowrap ms-xl-0-5 order-2 order-xl-3 btn-yellow" > Contact us now </a> <button style="line-height:0;" class="d-xl-none ms-1 order-3 order-xl-4 hamburger hamburger--elastic" type="button" data-bs-toggle="offcanvas" href="#mainmenu_tabs" role="button" aria-controls="mainmenu_tabs"> <span class="hamburger-box"> <span class="hamburger-inner"></span> </span> </button> <div class="collapse navbar-collapse justify-content-end order-5 order-xl-2" id="stickyNavCollapse"> <ul class="nav navbar-nav level1"> <li class="nav-item"><a class="nav-link nav-item p73 active" href="/us/regrind_pro/" target="_self">RegrindPro details</a></li> <li class="nav-item"><a class="nav-link nav-item p74" href="/us/regrind_pro_technical_data/" target="_self">Technical data</a></li> <li class="nav-item"><a class="nav-link nav-item p75" href="/us/why-erema/" target="_self">Why EREMA?</a></li> </ul> </div> </div> </div> </div> <section id="" class="my-5" data-id="1338" data-node="73" data-type="Bereich"> <div class="container px-lg-10 text-center"> <div class="ce-object " style="" data-id="1339" data-node="73" data-type="Text"><p>Top recycled pellets from thick-walled regrind. For end products with best performance properties and a particularly high recyclate content. INTAREMA® RegrindPro® offers the ideal solution: extremely gentle processing in combination with high-performance filtration. Thanks to the thorough warming-through of the input material in the preconditioning unit and a particularly gentle operation of the universal screw, polymers with an extremely wide range of melting points and energy contents can be universally processed. At the same time, foreign material is effectively removed. For end products with top functional characteristics in terms of mechanical properties, surface quality, dyeability, odour, etc.</p></div> </div> </section> <div class="ce-object " data-id="1337" data-node="73" data-type="Produkt Materialien "> <section class="my-5"> <div class="container"> <div class="animation-slide-up"> <p class="h2 mb-1">Possible materials</p> <p class="mb-2-5">It's amazing what you can recycle with INTAREMA<sup>®</sup> RegrindPro<sup>®</sup>. Here are some examples.</p> </div> <div class="animation-slide-up"> <a class="btn btn-material d-flex d-md-inline-block align-items-center me-md-1 mb-1" href="/us/40/#mat7"> <img class="lazyload-src" data-src="/media/W/70/images/materials/hdpe_regrind_material.jpg" alt="HDPE regrind material"> HDPE regrind material </a> <a class="btn btn-material d-flex d-md-inline-block align-items-center me-md-1 mb-1" href="/us/40/#mat29"> <img class="lazyload-src" data-src="/media/W/70/images/materials/regrind_material.jpg" alt="Regrind material (PE, PP, ABS, PS etc.)"> Regrind material (PE, PP, ABS, PS etc.) </a> </div> </div> </section> </div><section id="" class="mt-10 overflow-hidden" data-id="1340" data-node="73" data-type="Bereich"> <div class="container"> <div class="ce-object mb-4" style="" data-id="1341" data-node="73" data-type="Text"><p class="h2 mb-1">Advantages</p></div> <div class="row g-1 mb-1" data-id="1342" data-node="73" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="1343" data-node="73" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="1368" data-node="73" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-1368"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic02-lottie.json" data-src-mobile="/assets/layout/lotties/generic02static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/layout/icons/stayflakesible.svg"> <p class="h2">Very broad input bulk density range from 30 to 800 g/l – ideally suitable for regrind and other types of material such as film, sheet and non-woven applications</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-green text-white"> </div> </div> </div> <!-- /column --> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="1344" data-node="73" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-green text-white" data-id="1370" data-node="73" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-1370"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic01-lottie.json" data-src-mobile="/assets/layout/lotties/generic01static-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-1370"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/layout/icons/dieinnerenwerte.svg"> <p class="h2">Uncompromisingly gentle regrind processing for top recycled pellet quality. <br />For end products with best performance properties and a particularly high recyclate content</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> <p>Thanks to the preconditioning unit the extruder is fed warm instead of cold. The advantage over conventional systems:<br />a short extruder screw is enough to melt the already dry and thoroughly warmed regrind particles. The shear stress is extremely low as a result while the melt quality is high.</p> </div> </div> </div> <!-- /column --> </div> <!-- /row --> </div> </section> <section id="" class="mt-10 picture-box" data-id="1432" data-node="73" data-type="Bereich"> <section id="" class="picture-box-content" data-id="1434" data-node="73" data-type="Bereich"> <div class="container text-start"> <div class="ce-object col-md-4 py-2" style="" data-id="1435" data-node="73" data-type="Text"><p class="h2">Remarkably high-performance filtration: the EREMA Laserfilter removes undesired impurities particularly effectively.</p></div> </div> </section> <div class=" ce-object" data-id="1433" data-node="73" data-type="Bild"> <img class="w-100 object-cover img-fluid lazyload-src" style="" data-src="/assets/images/components/erema_laserfilter_406.jpg" alt=""> </div> </section> <section id="" class="mt-10 overflow-hidden" data-id="1436" data-node="73" data-type="Bereich"> <div class="container"> <div class="row g-1 mb-1" data-id="1364" data-node="73" data-type="Zeile"> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-left" style="" data-id="1366" data-node="73" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-lightblue text-white" data-id="1367" data-node="73" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-1367"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic01-lottie.json" data-src-mobile="/assets/layout/lotties/generic01static-lottie.json" background="transparent"></lottie-player> </div> <label class="plus-overlay" for="overlay-toggle-1367"><svg width="30" height="30"><use xlink:href="#plus"/></svg></label> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/layout/icons/filter-icon.svg"> <p class="h2">Considerably higher filtration efficiency compared to conventional single and twin screw systems</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-lightblue text-white"> <p class="text-left">Clean melt, clean performance Efficient filtering is one of the central strengths of the new RegrindPro<sup>®</sup>. Thanks to the gentle preparation in advance the EREMA high-performance Laserfilter has an easy time. Dirt particles and impurities such as silicones are hardly reduced in size before and are therefore large enough for them to be easily removed from the melt.</p> <p class="text-left">The early removal of undesired materials means they can no longer outgas and no unpleasant smells develop – a decisive quality bonus for the melt.</p> </div> </div> </div> <!-- /column --> <div class="col-lg- col-md- col-sm- col-lg-6 animation-slide-right" style="" data-id="1369" data-node="73" data-type="Spalte"> <div style="" class="d-flex flex-column justify-content-center position-relative ce-object feature-box bg-gradient-green text-white" data-id="1346" data-node="73" data-type="Feature Box"> <input type="checkbox" class="overlay-toggle" id="overlay-toggle-1346"> <div class="w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center align-items-center"> <lottie-player class="background lazyload-lottie" data-src="/assets/layout/lotties/generic02-lottie.json" data-src-mobile="/assets/layout/lotties/generic02static-lottie.json" background="transparent"></lottie-player> </div> <div class="content z-1 p-3"> <img class="img-fluid mb-2 lazyload-src" data-src="/assets/layout/icons/gewinnbringend.svg"> <p class="h2">Save set-up costs, increase productivity: RegrindPro® is a material all-rounder that gives you maximum flexibility</p> </div> <div class="overlay z-2 p-3 w-100 h-100 position-absolute top-0 start-0 overflow-hidden d-flex flex-column justify-content-center bg-gradient-green text-white"> </div> </div> </div> <!-- /column --> </div> <!-- /row --> </div> </section> <section id="" class="mt-10 picture-box" data-id="1437" data-node="73" data-type="Bereich"> <section id="" class="picture-box-content" data-id="1439" data-node="73" data-type="Bereich"> <div class="container text-start"> <div class="ce-object col-md-6 py-2 pt-md-5" style="" data-id="1440" data-node="73" data-type="Text"><p class="h2">For end products with best performance properties and a particularly high recyclate content.</p></div> </div> </section> <div class=" ce-object" data-id="1438" data-node="73" data-type="Bild"> <img class="w-100 object-cover img-fluid lazyload-src" style="" data-src="/assets/images/intarema/regrindpro_endprodukt.jpg" alt=""> </div> </section> <section id="" class="mt-10 overflow-hidden" data-id="1350" data-node="73" data-type="Bereich"> <div class="container"> <div class="ce-object " style="" data-id="1352" data-node="73" data-type="Text"><p class="h2">How it works</p> <p>INTAREMA<sup>®</sup> RegrindPro<sup>®</sup></p></div> <div class="position-relative my-5" data-id="1531" data-node="73" data-type="Bild mit Punkten"> <img class="img-fluid w-100 lazyload-src" data-src="/assets/images/intarema/intarema_regrindpro_diagram.png" alt=""> <a class="ce-object btn btn-round translate-middle" data-id="1532" data-node="73" data-type="Punkt" tabindex="1" style="top:38%; left:26%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Regrind > conveyor" >1</a> <a class="ce-object btn btn-round translate-middle" data-id="1533" data-node="73" data-type="Punkt" tabindex="2" style="top:42%; left:52%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Preconditioning unit" >2</a> <a class="ce-object btn btn-round translate-middle" data-id="1534" data-node="73" data-type="Punkt" tabindex="3" style="top:75%; left:58%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Gentle melting" >3</a> <a class="ce-object btn btn-round translate-middle" data-id="1535" data-node="73" data-type="Punkt" tabindex="4" style="top:53%; left:70%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="High-performance filtration" >4</a> <a class="ce-object btn btn-round translate-middle" data-id="1536" data-node="73" data-type="Punkt" tabindex="5" style="top:75%; left:75%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Perfect homogenisation" data-bs-content="<p>After the melt filter <span class='bold' style='font-weight: bold;'>final homogenising of the melt takes place</span>.</p>">5</a> <a class="ce-object btn btn-round translate-middle" data-id="1537" data-node="73" data-type="Punkt" tabindex="6" style="top:63%; left:80%;" type="button" data-bs-placement="top" data-bs-toggle="popover" data-bs-trigger="focus" title="Highly efficient triple degassing" >6</a> </div> <div class="ce-object " style="" data-id="1351" data-node="73" data-type="Text"><p><strong><span class="text-lightblue">1. </span>Regrind > conveyor</strong></p> <ul> <li>The regrind is still cold on the conveyor belt</li> <li>Thick-walled regrind particles, high bulk density</li> <li>For example PE, PP, ABS, PS and mixtures of them</li> <li>Regrind source: packaging, automotive applications, waste electrical and electronic equipment (WEEE), household, building/construction, etc.</li> <li>Moisture up to 8%</li> <li>Heavy, varying contamination with a multitude of impurities: rubber, silicone, soft contaminants (wood and paper) and foreign polymers (PET, PA), etc.</li> </ul> <p><strong><span class="text-lightblue">2. </span> Preconditioning unit</strong></p> <p>The gentle way begins in the preconditioning unit. It gives the thick-walled regrind particles what they need to be warmed through homogeneously: a longer residence time. This is made possible by a slower turning of the new rotor disc with a higher filling level at the same time. Consequently even high moisture disappears and the regrind is perfectly prepared for the extruder. Additional bonus: fillers such as CaCO<sub>3</sub> are distributed homogeneously thanks to the longer residence time and high filling level.</p> <p><strong><span class="text-lightblue">3. </span> Gentle melting</strong></p> <p>Thanks to the preconditioning unit the extruder is fed warm instead of cold. The advantage over conventional systems: a short extruder screw is enough to melt the already dry and thoroughly warmed regrind particles. The shear stress is extremely low as a result while the melt quality is high.</p> <p><strong><span class="text-lightblue">4. </span> High-performance filtration</strong></p> <p>Clean melt, clean performance: Efficient filtering is one of the central strengths of the new RegrindPro<sup>®</sup>. Thanks to the gentle preparation in advance the EREMA high-performance Laserfilter has an easy time. Dirt particles and impurities such as silicones are hardly reduced in size before and are therefore large enough for them to be easily removed from the melt. The early removal of undesired materials means they can no longer outgas and no unpleasant smells develop – a decisive quality bonus for the melt. Optimised high performance: through the ingenious design of the Laserfilter scraper geometry, rubber-like, non-melting contaminants such as silicones and linked polymers are lifted particularly quickly and continuously – and thus filtered even more effectively.</p> <p><strong><span class="text-lightblue">5. </span> Perfect homogenisation<br /></strong>The final homogenisation of the melt downstream of filtration and upstream of degassing enhances the subsequent degassing performance and improves the characteristics of the melt.</p> <p><strong><span class="text-lightblue">6. </span> Highly efficient triple degassing</strong></p> <p>The new RegrindPro<sup>®</sup> features convincing, high-performance degassing. This takes place very effectively in three stages: initial degassing already occurs in the preconditioning unit. Step two is reverse extruder degassing – made possible through optimised screw design. The final double venting degassing at the extruder is particularly effective and removes gas inclusions which are still present from the melt.</p> <p>The melt is now clean, homogenised and perfectly degassed. And thus: ready for pelletising.</p></div> </div> </section> <div class="ce-object " data-id="1917" data-node="73" data-type="Media "> <div class="container-fluid bg-grey pt-5 pb-1 pb-lg-4 g-1 g-lg-4 my-5 my-lg-10 text-center"> <p class="h2">EREMA <br>DOWNLOAD CENTRE</p> <div class="py-3 py-lg-5 row row-cols-1 row-cols-lg-2 row-cols-xxl-3 g-1 g-lg-4 justify-content-center text-start"> <div class="col"> <div class="card h-100 border-0 flex-row"> <img src="/media/W/200/media_center/folder/intarema_image_08_2022_de.pdf" class="img-fluid" alt="INTAREMA® image folder"> <div class="flex-grow-1 d-flex flex-column px-1-5 py-1"> <p class="h3 fs-6">INTAREMA® image folder</p> <div class="mt-auto d-flex flex-column"> <div class="btn-group"> <button type="button" class="btn btn-sm btn-yellow dropdown-toggle" data-bs-toggle="dropdown" aria-expanded="false">Download</button> <ul class="dropdown-menu"> <li><a data-type="folder" class="dropdown-item" target="_blank" href="/assets/media_center/folder/intarema_image_08_2022_en.pdf">English</a></li> <li><a data-type="folder" class="dropdown-item" target="_blank" href="/assets/media_center/folder/intarema_image_08_2022_de.pdf">Deutsch</a></li> </ul> </div> </div> </div> </div> </div> <div class="col"> <div class="card h-100 border-0 flex-row"> <img src="/media/W/200/media_center/folder/intarema_regrindpro_2024_11_de.pdf" class="img-fluid" alt="INTAREMA® RegrindPro®"> <div class="flex-grow-1 d-flex flex-column px-1-5 py-1"> <p class="h3 fs-6">INTAREMA® RegrindPro®</p> <div class="mt-auto d-flex flex-column"> <div class="btn-group"> <button type="button" class="btn btn-sm btn-yellow dropdown-toggle" data-bs-toggle="dropdown" aria-expanded="false">Download</button> <ul class="dropdown-menu"> <li><a data-type="folder" class="dropdown-item" target="_blank" href="/assets/media_center/folder/intarema_regrindpro_2024_11_en.pdf">English</a></li> <li><a data-type="folder" class="dropdown-item" target="_blank" href="/assets/media_center/folder/intarema_regrindpro_2024_11_de.pdf">Deutsch</a></li> <li><a data-type="folder" class="dropdown-item" target="_blank" href="/assets/media_center/folder/intarema_regrindpro_2018_es.pdf">Español</a></li> </ul> </div> </div> </div> </div> </div> </div> <a href="/us/download-center/" class="btn btn-lg btn-darkblue">All downloads at a glance</a> </div> </div><section id="" class="py-5 container animation-slide-up" data-id="1347" data-node="73" data-type="Bereich"> <div class="px-lg-5 text-center"> <h2 class="h1 mb-2 ce-object" style="" data-id="1348" data-node="73" data-type="Überschrift"> CHOOSE THE NUMBER ONE. </h2> <div class="ce-object " style="" data-id="1349" data-node="73" data-type="Text"><p>Want to know more about INTAREMA<sup>®</sup> RegrindPro<sup>®</sup> ? 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class="nav-item"><a href="/us/intarema_fibrepro_iv/" target="_self" class="nav-link nav-item p184 depth-2">FibrePro:IV</a> </li> <li class="nav-item"><a href="/us/intarema_k/" target="_self" class="nav-link nav-item p62 depth-2">K</a> </li> <li class="nav-item"><a href="/us/refresher/" target="_self" class="nav-link nav-item p63 depth-2">ReFresher</a> </li> <li class="nav-item"><a class="nav-link nav-item p178" href="/us/why-erema/" target="_self">Why EREMA?</a></li> </ul> </li> <li class="nav-item"><a href="/us/vacurema/" target="_self" class="nav-link nav-item p25 depth-1">VACUREMA</a> <ul class="level2"> <li class="nav-item"><a class="nav-link nav-item p85" href="/us/vacurema/" target="_self">Overview</a></li> <li class="nav-item"><a class="nav-link nav-item p91" href="/us/vacurema_details/" target="_self">VACUREMA Details</a></li> <li class="nav-item"><a class="nav-link nav-item p144" href="/us/vacurema_mpr/" target="_self">MPR</a></li> <li class="nav-item"><a class="nav-link 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