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Tandem cold-mill solutions by Primetals Technologies
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src="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/0600_6_1_Header_Tandem_cold_mill_s_01.jpg" width="1400" height="270" /> <div class="detail-page-title"> <div id="detail-anch"></div> <h1 class="header-title">Tandem Cold Mill</h1> </div> </div> </div> </div> </header> <section class="breadcrumbs hidden-xs"> <div class="container-fluid w-1400"> <div class="row"> <div class="col-xs-12 breadcrumb-wrap"> <div class="container"> <ol class="breadcrumb"><li><a href="/">Home</a></li><li><a href="/portfolio">Portfolio</a></li><li><a href="/portfolio/cold-rolling">Cold Rolling</a></li><li class="active">Tandem Cold Mill</li></ol> </div> </div> </div> </div> </section> <div id="content"> <section class="grid-row container-fluid w-1400 subsite-intro frame-layout frame-layout-0 "> <div class="col-xs-12 subsite-intro-wrap"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-12 grid-column"> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section id="c429" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TANDEM COLD MILL </h2><h2 class=""> Efficiency and quality production of advanced steel grades. </h2></header><p>The Tandem Cold Mill consists of three to six mill stands arranged in series to progressively and effectively reduce the thickness of the strip in a single pass. With its powerful reduction and highest production rates, the Tandem Cold Mill helps steel producers to meet the growing demand for advanced steel grades by enabling high-capacity production. The advanced features of Primetals Technologies’ Tandem Cold Mill with UC-MILL principle help to improve yield and achieve uncompromising quality of strip to meet strict tolerance requirements, while keeping operation simple and user-friendly.</p></div></div></section> </div> <div class="col-xs-12 col-md-3 grid-column"> <section id="c430" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-image "><div class="ce-image ce-center ce-above"><div class="rowce-gallery" data-ce-columns="1" data-ce-images="1"><div class="ce-outer"><div class="ce-inner"><div class="row ce-row"><div class="ce-column col-xs-12 col-md-12"><figure class="image"><img class="image-embed-item" title="Tandem Cold Mill" alt="Tandem Cold Mill" src="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/circle-pic-cold-rolling_01.png" width="260" height="260" loading="lazy" /></figure></div></div></div></div></div></div></div></div></section> </div> </div> </div> </section> </div> </div> </div> </div> </section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-9 grid-column"> <section class="main"> <div class="container"> <ul id="tabs-427" class="nav nav-tabs up"> <li class="active "> <a href="#e7e767d7c0e58b16e57d3ab16150db80" data-toggle="tab">Technology</a> </li> <li class=" "> <a href="#caea8340e2d186a540518d08602aa065" data-toggle="tab">Automation</a> </li> <li class=" "> <a href="#60154ae79386a3f960ddeab0d5bae233" data-toggle="tab">Technology Packages</a> </li> </ul> <div class="tab-content"> <div id="e7e767d7c0e58b16e57d3ab16150db80" class="tab-pane active"> <section id="c434" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><header><h2 class="h2__uppercase--bold"> MAXIMUM APPLICATION OF UC-MILL PRINCIPLE AND ADVANTAGES </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p class="h2__uppercase--bold"><strong>Benefits:</strong></p><ul><li>Highest production rates (over 1.2 million t/a)</li><li>Reduced roll consumption</li><li>Flexible production</li><li>Tight tolerances for strip thickness, shape, and high surface quality</li><li>Low costs for operation, maintenance, and minimum down times</li><li>Reduction in off-gauge material</li><li>Elimination of strip threading problems</li></ul><p>For automotive steels, high-tensile materials at thinner gauges are in growing demand as producers strive to reduce vehicle weight and consequently improve fuel consumption. As a result, there is increasing pressure to improve the performance of rolling mills. To satisfy this demand, a 5-stand Tandem Cold Mill using 6-high Universal Crown Control Mill (UC-MILL) for all stands has become the standard as a highly effective solution.</p><p><br><strong>UC-Mill features:</strong></p><ul><li>Work roll bending</li><li>Work roll shifting</li><li>Intermediate roll bending</li><li>Intermediate roll shifting</li><li>Super heavy reduction</li><li>High strip shape control ability</li><li>Cylindrical rolls for easy maintenance and operation</li></ul><p><br><strong>The standout feature of exit equipment:</strong></p><p>A carrousel tension reel with two mandrels enables the strip to be cropped on completion of a coil, allowing the second mandrel to accept the oncoming strip without stopping the mill.</p><p><a href="/portfolio/cold-rolling/reversing-cold-mill" target="_blank">HYPER UC-Mill</a> featuring even smaller work roll diameter can also be applied in the Tandem Cold Mill in order to meet growing market demand for thinner and harder products.</p><p>Want to know more? Go to<a href="/portfolio/lifecycle-services"> Lifecycle Services </a>&<a href="/portfolio/integrated-plants-solutions"> Integrated Plants & Solutions</a></p><p> </p></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-19981" title="Six-high cold mill stand" href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/web_HP_level3______6-1_Fig1_01.jpg" > <img title="Six-high cold mill stand" alt="Six-high cold mill stand" src="/fileadmin/_processed_/4/3/csm_web_HP_level3______6-1_Fig1_01_3688310fb4.jpg" width="343" height="225" /> <p class="image-caption">Six-high cold mill stand</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-19981" title="Five stand continuous cold tandem mill " href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/FIG2_F_1_01.JPG" > <img title="Five stand continuous cold tandem mill " alt="Five stand continuous cold tandem mill " src="/fileadmin/_processed_/9/3/csm_FIG2_F_1_01_2edc33cfa3.jpg" width="343" height="225" /> <p class="image-caption">Five stand continuous cold tandem mill </p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-19981" title="Carrousel tension reel" href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/Fig3_Carrousel_tension_reel_01.jpg" > <img title="Carrousel tension reel" alt="Carrousel tension reel" src="/fileadmin/_processed_/f/2/csm_Fig3_Carrousel_tension_reel_01_ff67268e38.jpg" width="343" height="225" /> <p class="image-caption">Carrousel tension reel</p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-19981" title="Advantages of 6-high UCM on strip flatness" href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/Fig4_Advantages_6-high_Universal_CrownMill_L3.jpg" > <img title="Advantages of 6-high UCM on strip flatness" alt="Advantages of 6-high UCM on strip flatness" src="/fileadmin/_processed_/a/e/csm_Fig4_Advantages_6-high_Universal_CrownMill_L3_42c4982389.jpg" width="343" height="225" /> <p class="image-caption">Advantages of 6-high UCM on strip flatness</p> </a> </div> <div id="customArrowsImages-19981" class="customArrows customArrowsImages"></div> </div> </div> </section> </div> <div id="caea8340e2d186a540518d08602aa065" class="tab-pane "> <section id="c10762" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-textpic "><header><h2 class="h2__uppercase--bold"> COMPLETE AUTOMATION AND PROCESS CONTROL FOR TANDEM COLD MILLS </h2></header><div class="ce-textpic ce-center ce-above"><div class="ce-bodytext"><p class="h2__uppercase--bold">Plant productivity and product quality are substantially depending on the quality of plant automation, process control, and available process optimization functions. To get the best performance out of a plant, Primetals Technologies provides add-on specific optimization solutions for further improvement of production efficiency and strip quality, besides standardized high performance automation system. </p><p><br><strong>Throughput maximization with:</strong></p><ul><li>Off Gauge Optimizer for integrated rolling process</li><li>Speed Optimization System for throughput optimization </li></ul><p><br><strong>Excellent strip quality with:</strong></p><ul><li><a href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/ROLL_ECCENTRICITY_EXPERT.pdf" target="_blank">Roll Eccentricity Expert</a> for uniform and accurate strip thickness</li><li><a href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/reversing-cold-mill/COMPENSATION_OF_COIL_ECCENTRICITY_EFFECTS_-_CECO.pdf" target="_blank">Coil Eccentricity Expert</a> for uniform and accurate strip thickness</li><li>Flatness Expert - Model based Automatic Flatness control </li><li><a href="/fileadmin/user_upload/content/01_portfolio/15_Lifecycle-services/15_2_Diagnostic-systems/CHATTERBLOCK_MONITORING.pdf" target="_blank">ChatterMon</a> / Mill Chatter Monitoring with automatic process speed adaptation</li></ul><p><br><strong>Production flexibility and special steel grades:</strong></p><ul><li>Precise mill setup by high-sophisticated rolling models complying with changing production requirements and high strength steel qualities</li><li>Neural network based adaptation and setups promising high product flexibility and easy extension of the production to new materials</li><li>Optimized weld seam rolling supporting flexible production and obtaining minimum off-gauge</li></ul><p> </p></div></div></div></div></section> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="3"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-38933" title="Roll Eccentricity Expert for accurate strip thickness " href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/REC_NEW_01.jpg" > <img title="Roll Eccentricity Expert for accurate strip thickness " alt="Roll Eccentricity Expert for accurate strip thickness " src="/fileadmin/_processed_/e/4/csm_REC_NEW_01_d29fe39c96.jpg" width="343" height="225" /> <p class="image-caption">Roll Eccentricity Expert for accurate strip thickness </p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-38933" title="Speed Optimization System for throughput optimization " href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/SOS_NEW_01.jpg" > <img title="Speed Optimization System for throughput optimization " alt="Speed Optimization System for throughput optimization " src="/fileadmin/_processed_/2/7/csm_SOS_NEW_01_7de64539dc.jpg" width="343" height="225" /> <p class="image-caption">Speed Optimization System for throughput optimization </p> </a> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-38933" title="Welding area of a Tandem Cold Mill" href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/Tandem_Cold_Mill.jpg" > <img title="Welding area of a Tandem Cold Mill" alt="Welding area of a Tandem Cold Mill " src="/fileadmin/_processed_/c/e/csm_Tandem_Cold_Mill_1cde76d4ca.jpg" width="343" height="225" /> <p class="image-caption">Welding area of a Tandem Cold Mill </p> </a> </div> </div> </div> </section> </div> <div id="60154ae79386a3f960ddeab0d5bae233" class="tab-pane "> <section id="c35214" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><header><h2 class="h2__uppercase--bold"> TECHNOLOGY AND MODERNIZATION PACKAGES<br /></h2><h2 class=""> Get striking results with incremental investments </h2></header></div></div></section> <section id="c33987" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-list "><div class="tx-seam-products"><script type="text/javascript"> $(function () { var productlist = new ProductList(); productlist.init(); }); </script><div class="tx-seam-products-item show "><ul class="product-list-subCategories"><li><a href="#" data-uid="37">Tandem Cold Mill</a></li></ul><div class="product-list" id="product-list-37" style="display: block;border-top: none;" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/upgrade-to-hyper-uc-mill"> Upgrade to HYPER UC-MILL </a></td><td> Upgrade conventional mill to Hyper UC-MILL with minimal modification </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/pl-tcm-coupling"> PL-TCM Coupling </a></td><td> Couple CPL and TCM processes in one line </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/additional-uc-mill-stands"> Additional UC-MILL stands </a></td><td> Additional UC-MILL stand installation for Tandem Cold Mill </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/work-roll-shift"> Work Roll Shift </a></td><td> Taper work roll shifting for Tandem Cold Mill </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/minimum-quantity-lubrication"> Minimum Quantity Lubrication </a></td><td> Package for neat oil roll gap lubrication in cold mills </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/flatness-expert"> Flatness Expert </a></td><td> Flatness control for tight shape tolerances </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/coil-eccentricity-expert"> Coil Eccentricity Expert </a></td><td> Elimination of a known strip quality disturbance </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/torquemon"> TorqueMon </a></td><td> Inline measurement of roll spindle torque for rolling mills </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/integrated-solenoid-valve-isv-spray-system"> Integrated Solenoid Valve (ISV) Spray System </a></td><td> ISV Roll coolant spray bars for hot and cold rolling mill strip flatness control </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/air-bearing-shapemeter"> Air Bearing Shapemeter </a></td><td> Shape measurement of rolled metal sheet and foil </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/schneiderr-filter"> Schneider® Filter </a></td><td> Coolant Filtration System for rolling mills </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/position-transducer"> Position Transducer </a></td><td> Position measurement of rolling mill hydraulic capsule </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/modular-coil-shuttle-system-mcs"> Modular Coil Shuttle System (MCS) </a></td><td> Rail-based, fully automated modular coil transport system </td></tr><tr><td><a target="_blank" href="/portfolio/technology-packages/technology-packages-detail/chatter-block-expert"> Chatter Block Expert </a></td><td> Mechatronic package to eliminate 3rd octave chatter in cold mills </td></tr></table></div><div class="product-list" id="product-list-37" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-37" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-37" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-37" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div><div class="product-list" id="product-list-37" ><table class="product-list-table"><thead><tr><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="30%">Name</th><th style="border-bottom: 1px solid #0c2340; padding-left:0px;" width="70%">Short Description</th></tr></thead></table></div></div></div></div></div></section> </div> </div> </div> </section> <script type="text/javascript"> jQuery(document).ready(function ($) { var tabs = '#tabs-427'; var hash = document.location.hash; if (hash.length > 0) { $(tabs + ' a[href="'+hash+'"]').tab('show'); } }); </script> <section id="c26567" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-header "><header><h2 class=""> Reference Story: TCM for Thin Gauge and High Speed Rolling </h2></header></div></div></section> <section class="grid-row frame-layout frame-layout-0"> <div class="container"> <div class="row flexrow"> <div class="col-xs-12 col-md-8 grid-column"> <section id="c432" class="main frame-layout frame-layout-0 "><div class="container"><div class="frame frame-default frame-type-text "><p><strong>Customer:</strong><br><a href="https://www.poscovietnam.com/vn/main/getMain.do" target="_blank" rel="noreferrer">Posco-Vietnam</a>, Phu My, Vietnam</p><p><strong>Type of plant:</strong><br> Coupled picking line and tandem cold mill (PL-TCM)</p><p><strong>Technical Data:</strong><br> Product: Low Carbon Steel, High Strength Steel<br> Strip Thickness: Entry 1.8 to 5.0 mm, Delivery 0.15 to 1.6 mm (for construction)<br> Strip Width: 700 to 1,570 mm<br> Rolling Speed: Max. 1,700 m/min<br> Mill Type: 6-high UC-Mill (No.1 to 5 Stand)</p><p><strong>Our solution:</strong><br> The 5 feet 5-stand UC-MILL which features high reduction by small work roll and high shape controllability achieved high speed rolling of very thin products. This marked the first PL-TCM in Vietnam and has been in stable operation since its expeditious start-up.</p></div></div></section> </div> <div class="col-xs-12 col-md-4 grid-column"> <div style="display: none;"> Debug: 4 </div> <section class="main"> <div class="row"> <div class="col-xs-12 owl-carousel-images-wrap"> <div class="owl-carousel owl-carousel-images" data-loop="" data-cols="1"> <a class="images-slider images-slider-lightbox" data-loop="" data-slider-id="slider-431" title="TCM for Thin Gauge and High Speed Rolling " href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/6_1_Tandem-cold-mil.png" > <img title="TCM for Thin Gauge and High Speed Rolling " alt="TCM for Thin Gauge and High Speed Rolling " src="/fileadmin/_processed_/d/9/csm_6_1_Tandem-cold-mil_3a0bfb10dd.png" width="650" height="500" /> <p class="image-caption"></p> </a> </div> </div> </div> </section> </div> </div> </div> </section> </div> <div class="col-xs-12 col-md-3 grid-column"> <div class="sidebar-box"> <img src="/_assets/c2be7d8b2adc9335aeb11fd37055ea2e/Images/icons/icon-support.png" alt=""> <p class="title">Contact and Support</p> <div> <p class="text-center"><a href="/contact-us/contact-form" target="_blank">You have questions?<br> We're always happy to help you</a>!</p> </div> </div> <div class="sidebar-box"> <img src="/_assets/c2be7d8b2adc9335aeb11fd37055ea2e/Images/icons/information-icon.png" alt=""> <p class="title">Further Information</p> <ul class="docs"> <li> <a href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/brochures/ROLL_ECCENTRICITY_EXPERT.pdf" target="_blank"> <img src="/_assets/c2be7d8b2adc9335aeb11fd37055ea2e/Icons/EN.png" style="width: 26px; height: 20px" width="26" height="20" alt="EN"> <span class="ce-uploads-fileName">Roll Eccentricity Compensation (REC).pdf</span> </a> </li> <li> <a href="/fileadmin/user_upload/content/01_portfolio/6_cold-rolling/tandem-cold-mill/brochures/OFF-GAUGE_OPTIMIZER__OGO_.pdf" 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