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--tt-darkmode-color: #0080FF;">想要了解更多KIC解决方案，请联系我们。</span><span style="--tt-darkmode-color: #A3A3A3;">今天我们重点讲述工艺参数的优化对用户的极大帮助性和简易性，有效帮助客户解决温度参数调试难题。</span></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="6" style="text-align: justify;"> <span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="7" style="text-align: justify;"><span style="letter-spacing: 1px;"><strong>一、花费大量时间测试曲线</strong></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="8" style="text-align: justify;"><span style="letter-spacing: 1px;">以NPI (New Product Introduction) 新产品导入的 SMT (Surface Mount Technology) 的 Reflow 工序为例，通常需要综合锡膏、元器件和 PCB 三种因素制定出该产品的工艺规格，之后工程师会凭经验初步预设定一组温度给回流焊，然后通过制作的测温板进行测试工艺曲线。当在测试不合格时，工程师通常会凭经验再次对炉子进行温度调试后再次测试曲线，重复5-6次或以上才能测试合格的工艺曲线(见图1)，这对初学者来说，具有巨大挑战，简直就是不知从何下手，造成设备停线测试，从而降低生产效率。</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/a67fd364c3167682b2bbbf792f10be32.png" image_type="image/png" data-width="697" data-height="306" data-ic-uri="" width="708" height="311" alt="图1 (1).png" /></h6> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/0384a98f42bd831543374cd8fe018cf7.png" image_type="image/jpeg" data-width="688" data-height="131" data-ic-uri="" width="708" height="171" alt="图1 (1).png" /></h6> <p style="text-align: center;" data-track="9"><span style="--tt-darkmode-color: #A3A3A3;">传统测试需重复多次测试调整温度(图1)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p style="text-align: justify;" data-track="10"> <span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="11" style="text-align: justify;"><span style="letter-spacing: 1px;"><strong>二、如何高效快速测试温度曲线</strong></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="12" style="text-align: justify;"><span style="letter-spacing: 1px;"><span style="--tt-darkmode-color: #A3A3A3;">KIC成立于1977年，始终专业专注热工艺曲线统计和分析，对于客户的难题，KIC于1989年成功研发了</span><strong><span style="--tt-darkmode-color: #A3A3A3;">手动优化预测功能</span></strong><span style="--tt-darkmode-color: #A3A3A3;">，并于2000年研发了</span><strong><span style="--tt-darkmode-color: #A3A3A3;">自动优化预测温度参数功能(Navigator Power™)</span></strong><span style="--tt-darkmode-color: #A3A3A3;">, 具有</span><strong><span style="--tt-darkmode-color: #A3A3A3;">最佳工艺窗口PWI(Process Window Index™)值、最快速度、最低能耗三种模式自动优化预测温度参数</span></strong><span style="--tt-darkmode-color: #A3A3A3;">，2005年研发</span><strong><span style="--tt-darkmode-color: #A3A3A3;">智能优化预测温度参数功能(Auto Focus Power™)</span></strong><span style="--tt-darkmode-color: #A3A3A3;">，为了满足市场需求，KIC于2024年成功研发出</span><strong><span style="--tt-darkmode-color: #A3A3A3;">产品通用配方优化预测功能(Common Recipe Finder™)</span></strong><span style="--tt-darkmode-color: #A3A3A3;">。当客户拥有这些优化预测功能时，即使不懂工艺的作业员也可以轻松调试出一个合格的工艺曲线。KIC始终秉着让炉子更智能的使命，将简单交给用户，复杂留给KIC的理念获得客户的信赖。</span></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/c7b30bf74896ed3a6f05f9d5f9d994fd.png" image_type="image/jpeg" data-width="681" data-height="183" data-ic-uri="" width="708" height="237" alt="图2 (1).png" /></h6> <p style="text-align: center;" data-track="13"><span style="--tt-darkmode-color: #A3A3A3;">KIC引领市场的部分发展历程图 (图2)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/2da408aae68fd447ef361e5c99e8f5c2.png" image_type="image/png" data-width="697" data-height="392" data-ic-uri="" width="708" height="398" alt="图3 (1).png" /></h6> <p style="text-align: center;" data-track="14"><span style="--tt-darkmode-color: #A3A3A3;">KIC智能优化预测温度参数(图3)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="15" style="text-align: justify;"> <span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="16" style="text-align: justify;"><strong><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">1、最佳工艺窗口PWI值</span></strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="17" style="text-align: justify;"><span style="letter-spacing: 1px;">KIC软件以最佳工艺规格PWI值为目标自动优化预测最佳的温度参数和速度设定值，以达到产品工艺的最佳焊接效果。</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/6ec3b05697c4632e3a03b469f13a40dd.png" image_type="image/png" data-width="678" data-height="320" data-ic-uri="" width="708" height="334" alt="图4 (1).png" /></h6> <p style="text-align: center;" data-track="18"><span style="--tt-darkmode-color: #A3A3A3;">优化预测前PWI值为20%(图4)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/cb604aaab613b93586120157e3a176b4.png" image_type="image/png" data-width="678" data-height="341" data-ic-uri="" width="708" height="356" alt="图5 (1).png" /></h6> <p style="text-align: center;" data-track="19"><span style="--tt-darkmode-color: #A3A3A3;">优化预测后PWI值为0%(图5)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="20" style="text-align: justify;"><strong><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">2、最快速度/最高产量</span></strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="21" style="text-align: justify;"><span style="letter-spacing: 1px;">自动优化预测最快速度的温度和速度设定参数来满足工艺规格的同时达到最高产量来提升生产效率。</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/7b0517c25d94de0b91bf8883e8e2356b.png" image_type="image/png" data-width="684" data-height="386" data-ic-uri="" width="708" height="400" alt="图6 (1).png" /></h6> <p style="text-align: center;" data-track="22"><span style="--tt-darkmode-color: #A3A3A3;">优化预测前产出115片板/小时(图6)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/d1920a5ce78fa2c035ffe83fa5490389.png" image_type="image/png" data-width="684" data-height="411" data-ic-uri="" width="708" height="425" alt="图7 (1).png" /></h6> <p style="text-align: center;" data-track="23"><span style="--tt-darkmode-color: #A3A3A3;">优化预测后产出195片板/小时(图7)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="24" style="text-align: justify;"><strong><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">3、最低能耗/省电模式</span></strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="25" style="text-align: justify;"><span style="letter-spacing: 1px;">自动搜索优化预测在满足工艺规格要求下同时将设备的各温区温度和速度能耗降至最低，从而达到最低能耗省电目的。</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/4e0c3a8b0b62d114ddb896a499a4a06f.png" image_type="image/png" data-width="697" data-height="351" data-ic-uri="" width="708" height="357" alt="图8 (1).png" /></h6> <p style="text-align: center;" data-track="26"><span style="--tt-darkmode-color: #A3A3A3;">优化预测前能耗为C级 20kWh (图8)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/dbf8d58c33f6eae38d00cef40221370d.png" image_type="image/png" data-width="697" data-height="361" data-ic-uri="" width="708" height="367" alt="图9 (1).png" /></h6> <p style="text-align: center;" data-track="27"><span style="--tt-darkmode-color: #A3A3A3;">优化预测后能耗为A级 17kWh (图9)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="28" style="text-align: justify;"><strong><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">4、产品通用配方模式</span></strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="29" style="text-align: justify;"><span style="letter-spacing: 0.5px;">KIC全新的TAS平台能够</span><span style="letter-spacing: 1px;"><span style="--tt-darkmode-color: #A3A3A3;">综合不同产品的工艺规格和测试曲线自动优化预测一个通用参数配方，无需等待温度升温或降温，双轨生产不同产品时考验共用同一个温度参数，每次换线无需再次优化更改温度参数，提升生产效率。</span><strong><span style="color: #FF0000; --tt-darkmode-color: #FF0C00;">当前SPS用户可直接升级购买该功能。</span></strong></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="30" style="text-align: justify;"><strong>① A产品温度参数设定值</strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: justify;"><img data-ic="false" src="/d/file/jszc/2025-02-24/6e1cb2530934ba6dc3cd3d7c8792ee03.png" image_type="image/png" data-width="691" data-height="74" data-ic-uri="" width="708" height="76" alt="图10-1 (1).png" /></h6> <p data-track="31" style="text-align: justify;"><strong>② B产品温度参数设定值</strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: justify;"><img data-ic="false" src="/d/file/jszc/2025-02-24/e9e9560f41f9ef4282e15777cc59bef0.png" image_type="image/png" data-width="691" data-height="71" data-ic-uri="" width="708" height="73" alt="图10-2 (1).png" /></h6> <p data-track="32" style="text-align: justify;"><strong>③ C产品温度参数设定值</strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: justify;"><img data-ic="false" src="/d/file/jszc/2025-02-24/4556eb6e497d12bd69bf5f40d43b0658.png" image_type="image/png" data-width="690" data-height="72" data-ic-uri="" width="708" height="74" alt="图10-3 (1).png" /></h6> <p data-track="33" style="text-align: justify;"><strong>④ D产品温度参数设定值</strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: justify;"><img data-ic="false" src="/d/file/jszc/2025-02-24/b011ce35dca9cfe7820eab718cb621e0.png" image_type="image/png" data-width="691" data-height="71" data-ic-uri="" width="708" height="73" alt="图10-4 (1).png" /></h6> <p style="text-align: justify;" data-track="34"><span style="--tt-darkmode-color: #A3A3A3;">以上4个产品参数不一致(图10)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/2d66386b1d939f76dd3987a602dcdf70.png" image_type="image/jpeg" data-width="1080" data-height="555" data-ic-uri="" width="708" height="393" alt="图11 (1).png" /></h6> <p style="text-align: center;" data-track="35"><span style="--tt-darkmode-color: #A3A3A3;">通用配方优化预测页面截图(图11)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/b44152b5f0eb007c52afa8f55677d4b3.png" image_type="image/png" data-width="1080" data-height="600" data-ic-uri="" width="708" height="393" alt="图12 (1).png" /></h6> <p style="text-align: center;" data-track="36"><span style="--tt-darkmode-color: #A3A3A3;">不同产品通用温度参数配方(图12)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/c56b92e2a273d9aafb7e4d1651162001.jpg" image_type="image/jpeg" data-width="900" data-height="544" data-ic-uri="" width="708" height="428" alt="插图13 (1).jpg" /></h6> <p style="text-align: center;" data-track="37"><span style="--tt-darkmode-color: #A3A3A3;">使用通用配方优化功能前后对比(图13)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="38" style="text-align: justify;"><strong><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">5、智能优化预测温度参数</span></strong><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="39" style="text-align: justify;"><span style="color: #333333; --tt-darkmode-color: #A3A3A3;">用户只需把产品信息导入至KIC软件中，无需测试，KIC即可智能优化预测自动获得对应的温度参数，从而大大降低预设温度和调试的停机时间。即使不懂工艺的作业员也可以轻松调试出一个合格的曲线。</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/3a52ffdc06da19709a2feddd3ea8867e.png" image_type="image/png" data-width="696" data-height="496" data-ic-uri="" width="708" height="110" alt="图14-1 (1).png" /></h6> <p style="text-align: center;" data-track="42"><span style="--tt-darkmode-color: #A3A3A3;">需要先预设温度参数后再测试曲线(图14)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="43" style="text-align: justify;"><span style="letter-spacing: 1px;"><strong>三、精准性优化预测验证</strong></span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="44" style="text-align: justify;">KIC从来都是以让炉子更智能为目的，实实在在的帮助客户解决难题，以下是KIC自动优化预测温度参数的精准性优化预测验证结果。<span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <h6 style="text-align: center;"><img data-ic="false" src="/d/file/jszc/2025-02-24/c8f3f33eda567d113a09688b1cd427bb.png" image_type="image/png" data-width="697" data-height="534" data-ic-uri="" width="708" height="542" alt="图15 (1).png" /></h6> <p style="text-align: center;" data-track="45"><span style="--tt-darkmode-color: #A3A3A3;">KIC精准性优化预测验证对比(图15)</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <p data-track="46" style="text-align: justify;"><span style="letter-spacing: 1px;">了解更多KIC工艺解决方案详情，请直接登入KIC网站联系我们：www.kic.cn, www.kicthermal.com.</span><span style="display:none">974SMT技术网-China表面贴装技术-SMT表面贴装-SMT技术网【官网】</span></p> <center><img src="/AD/SMTfgx.gif"/ "/AD/smtjscn.jpg"/></center> <p><br> </p> <style> #cyPoll .vote_txtlist dd{ left: 50%; 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