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Power stack design optimization & evaluation kits | Mersen
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srcset="/sites/default/files/styles/hero/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=97_D2gXB 1x" media="all and (min-width: 768px)" type="image/webp" width="416" height="500"/> <source srcset="/sites/default/files/styles/article/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=2T0z6Dmg 1x" media="all and (max-width: 767px)" type="image/webp" width="460" height="736"/> <img loading="lazy" src="/sites/default/files/styles/article/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=2T0z6Dmg" width="460" height="736" alt="Power stack" /> </picture> </div> </article> </div> </div> <div class="hero__text"> <div class="hero__text__surtitle">Power stack</div> <h1 class="title">Power stack design optimization & evaluation kits </h1> <p class="field field--name-field-resume field--type-string-long field--label-hidden field__item">Optimize your inverters with Mersen's power stack design & optimization and test your project requirements using our evaluation kits. Enhance power density and reduce costs. Trust our expertise for reliable custom solutions.</p> </div> </div> </div> <ul class="paragraphs"> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Power stack design & optimization, manufacturing & testing - Evaluation kits</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">Mersen is your preferred partner to assist you during the development phase of your power stack design optimization.</span></p> </div> </div> </li> <li> <div class="paragraph paragraph--type--quote paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Weeks of development time saved thanks to Mersen</h2> </div> <div class="blockquote"> <blockquote> <div class="field field--name-field-text-plain field--type-string-long field--label-hidden field__item">Using Mersen's power stack design optimization, we increased our power density by 15% and reduced thermal dissipation significantly. The team’s expertise allowed us to identify and solve a critical overheating issue within the first week of testing, saving us months of development time.</div> </blockquote> <div class="blockquote__cite"> <div class="blockquote__cite__img"> <article class="media media--type-image media--view-mode-quote"> <div class="media__image"> <picture> <source srcset="/sites/default/files/styles/person/public/medias/images/2024-06/img-man_4_mersen_0.JPG.webp?itok=TeeIbCpd 1x" media="all and (min-width: 1200px)" type="image/webp" width="64" height="64"/> <source srcset="/sites/default/files/styles/person/public/medias/images/2024-06/img-man_4_mersen_0.JPG.webp?itok=TeeIbCpd 1x" media="all and (min-width: 768px)" type="image/webp" width="64" height="64"/> <source srcset="/sites/default/files/styles/person/public/medias/images/2024-06/img-man_4_mersen_0.JPG.webp?itok=TeeIbCpd 1x" media="all and (max-width: 767px)" type="image/webp" width="64" height="64"/> <img loading="lazy" src="/sites/default/files/styles/person/public/medias/images/2024-06/img-man_4_mersen_0.JPG.webp?itok=TeeIbCpd" width="64" height="64" alt="John Collins" /> </picture> </div> </article> </div> <cite class="blockquote__cite__text"> <p class="blockquote__cite__name">Liam Raid</p> <p class="blockquote__cite__city">Lead Electrical Engineer</p> </cite> </div> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">What is power stack design & optimization?</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">When it comes to designing power inverters and converters, our customers require power stages or power stacks with enhanced power density (kW/liter) while minimizing conversion losses (Efficiency %), reducing cost ($/kW) and reducing size and weight of the overall system.</span></p> <p><span lang="EN-US"></span></p> <p><span lang="EN-US">Thanks to its undisputed reputation in bus bar, cooling, fusing, capacitor design, and manufacturing, Mersen is your preferred partner to assist you during the development phase of your Silicon (Si), Silicon Carbide (SiC) or Gallium Nitride (GaN)-based power stack, bringing a technical cross-expertise on these 4 key products to push the optimization to the limit.</span></p> <h3><span lang="EN-US">Who benefits from power stack design optimization?</span></h3> <p><span lang="EN-US">Power stack design optimization and testing can be performed for various types of companies and specialists : </span></p> <ul> <li><span lang="EN-US"></span><span lang="EN-US">Inverter / Stack design-houses with limited or no production capability. </span></li> <li><span lang="EN-US"></span><span lang="EN-US">OEM / stack and inverter manufacturers: specialists and generalists.</span></li> <li><span lang="EN-US"></span><span lang="EN-US">System Integrators for whom defining converters is not core business.</span></li> </ul> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Co-development and power stack design & optimization approach</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">We place our customers at the heart of power stack design optimization to provide highly personalized services.</span></p> <p><span lang="EN-US"></span></p> <h3><span lang="EN-US">The most appropriate topology for the ideal power stack design & optimization</span></h3> <p><span lang="EN-US">Whereas the final application ultimately drives the inverter operating point setting, our customers are designing the most appropriate topology and control to power this application. From this topology, Mersen is capable of turning a virtual CAD design into a real piece of technology thanks to tight co-development work.</span></p> <p><span lang="EN-US"></span></p> <p><span lang="EN-US">Using multiple power stack design optimization iterations, Mersen is helping their customers achieve the best possible design, taking into account both, mechatronics and electronics constraints and challenges.</span></p> <p><span lang="EN-US"></span></p> <h3><span lang="EN-US">A complete tool-set of simulation for high-level of power stack design & optimization</span></h3> <p><span lang="EN-US">Mersen uses a complete tool-set of simulation software in order to compute any designs in all physical dimensions: Mechanical, Thermal, Electrical, Electromagnetics. These tools allow us to anticipate the multi-physics interactions between all the components and thus to select these components in an optimal mix.</span></p> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Mersen services around power stack design & optimization, manufacturing & testing</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">From a few prototypes to volume manufacturing, Mersen assists you for power stack design optimization during: </span></p> <ul> <li><span lang="EN-US">the development phase, </span></li> <li><span lang="EN-US">the testing, </span></li> <li><span lang="EN-US">the qualification followed by the sampling, </span></li> <li><span lang="EN-US">the volume ramp-up </span></li> <li><span lang="EN-US">and finally the industrialization of your Silicon (Si), Silicon Carbide (SiC) or Gallium Nitride (GaN)-based power stack.</span></li> </ul> </div> </div> </li> <li> <div class="-no-header paragraph paragraph--type--team paragraph--view-mode--default"> <ul class='paragraph__team grid -sm-2 -md-3 -start'> <li class="paragraph__team__item grid__item"> <div class="team"> <div class="team__img"> <article class="media media--type-image media--view-mode-team"> <div class="media__image"> <picture> <source srcset="/sites/default/files/styles/team_lg/public/medias/images/2024-07/pho-man-design-mersen.JPG.webp?itok=YnuXHgt6 1x" media="all and (min-width: 1200px)" type="image/webp" width="306" height="384"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/pho-man-design-mersen.JPG.webp?itok=y3gKwZxy 1x" media="all and (min-width: 768px)" type="image/webp" width="373" height="468"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/pho-man-design-mersen.JPG.webp?itok=y3gKwZxy 1x" media="all and (max-width: 767px)" type="image/webp" width="373" height="468"/> <img loading="lazy" src="/sites/default/files/styles/team/public/medias/images/2024-07/pho-man-design-mersen.JPG.webp?itok=y3gKwZxy" width="373" height="468" alt="column design" /> </picture> </div> </article> </div> <h4 class="team__title">Conception optimization</h4> <p class="team__function">and design cycle-time reduction</p> <p class="team__text">with testing and design validation in our labs.</p> </div> </li> <li class="paragraph__team__item grid__item"> <div class="team"> <div class="team__img"> <article class="media media--type-image media--view-mode-team"> <div class="media__image"> <picture> <source srcset="/sites/default/files/styles/team_lg/public/medias/images/2024-07/img-man_3_mersen.JPG.webp?itok=f2bkujxF 1x" media="all and (min-width: 1200px)" type="image/webp" width="306" height="384"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/img-man_3_mersen.JPG.webp?itok=OxZDBQSC 1x" media="all and (min-width: 768px)" type="image/webp" width="373" height="468"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/img-man_3_mersen.JPG.webp?itok=OxZDBQSC 1x" media="all and (max-width: 767px)" type="image/webp" width="373" height="468"/> <img loading="lazy" src="/sites/default/files/styles/team/public/medias/images/2024-07/img-man_3_mersen.JPG.webp?itok=OxZDBQSC" width="373" height="468" alt="Jami Blake" /> </picture> </div> </article> </div> <h4 class="team__title">Single face</h4> <p class="team__function">project management</p> <p class="team__text">No need to manage multiple suppliers in sync.</p> </div> </li> <li class="paragraph__team__item grid__item"> <div class="team"> <div class="team__img"> <article class="media media--type-image media--view-mode-team"> <div class="media__image"> <picture> <source srcset="/sites/default/files/styles/team_lg/public/files_imported/1-power-module-mersen.jpg.webp?itok=GIqGu0bg 1x" media="all and (min-width: 1200px)" type="image/webp" width="306" height="384"/> <source srcset="/sites/default/files/styles/team/public/files_imported/1-power-module-mersen.jpg.webp?itok=-f5cOAzJ 1x" media="all and (min-width: 768px)" type="image/webp" width="373" height="468"/> <source srcset="/sites/default/files/styles/team/public/files_imported/1-power-module-mersen.jpg.webp?itok=-f5cOAzJ 1x" media="all and (max-width: 767px)" type="image/webp" width="373" height="468"/> <img loading="lazy" src="/sites/default/files/styles/team/public/files_imported/1-power-module-mersen.jpg.webp?itok=-f5cOAzJ" width="373" height="468" alt="SiC Power module Mersen" /> </picture> </div> </article> </div> <h4 class="team__title">Preferential access </h4> <p class="team__function">to main components </p> <p class="team__text">● Mersen-made cooling solutions, bus bar, capacitors and fuses,<br /> ● Preferred suppliers for power modules, gate driver, current sensors, and others.</p> </div> </li> <li class="paragraph__team__item grid__item"> <div class="team"> <div class="team__img"> <article class="media media--type-image media--view-mode-team"> <div class="media__image"> <picture> <source srcset="/sites/default/files/styles/team_lg/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=ZBaVMXfT 1x" media="all and (min-width: 1200px)" type="image/webp" width="306" height="384"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=LsVRZvsv 1x" media="all and (min-width: 768px)" type="image/webp" width="373" height="468"/> <source srcset="/sites/default/files/styles/team/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=LsVRZvsv 1x" media="all and (max-width: 767px)" type="image/webp" width="373" height="468"/> <img loading="lazy" src="/sites/default/files/styles/team/public/medias/images/2024-07/php-power-stack-mersen.jpg.webp?itok=LsVRZvsv" width="373" height="468" alt="Power stack" /> </picture> </div> </article> </div> <h4 class="team__title">Overall price optimization</h4> <p class="team__function">Scale effect</p> <p class="team__text">with a total customization approach without predefined technical bricks</p> </div> </li> </ul> </div> </li> <li> <div class="paragraph paragraph--type--push paragraph--view-mode--default"> <div class="paragraph--type--push__wrapper blockpush"> <div class="blockpush__editorial"> <div class="blockpush__editorial__wrapper"> <div class="paragraph__header"> <p class="paragraph__header__suptitle">Techincal Information</p> <h2 class="paragraph__header__title">Need to get information about power stack design optimization & evaluation kits?</h2> </div> <div class="blockpush__editorial__cta"><a href="https://www.mersen.com/en/products/power-stack-design-manufacturing-testing-evaluation-kits" target="_blank" class="is-external" title="Power Stacks - open in a new window">Power Stacks</a></div> </div> </div> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">A total customization approach without predefined technical bricks</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><ul> <li><span lang="fr"></span><span lang="fr">Dimensions, footprint, geometry</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Circuit topology: 3-level, NPC, ANPC, bi-directional, DC-DC, back-to-back…</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Gate driver: hard switching, soft switching, zero-voltage switching (ZVS)</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Cooling solutions: Air, liquid, heat-pipe…</span></li> <li><span lang="fr"></span><span lang="fr">Power range, current rating</span></li> <li><span lang="fr"></span><span lang="fr">Switching Frequency F<sub>sw</sub></span></li> <li><span lang="EN-US"></span><span lang="EN-US">Voltage: 650V, 1.2 kV, 1.7 kV, 3.3 kV modules or more</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Semiconductor technology: SiC MOSFET, Si IGBT, GaN HEMT…</span></li> <li><span lang="fr"></span><span lang="fr">AC-filtering</span></li> <li><span lang="EN-US"></span><span lang="EN-US">And more according to the demand.</span></li> </ul> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">A global footprint for your power stack design & optimization</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">Our center of excellence for power stack design optimization, including assembly / test services for low and medium volumes is located in the United States. The vast majority of the constituent parts used for stack assembly are designed and manufactured in Mersen facilities all over the globe with dual or triple sourcing capability. Our partners and tier-one suppliers also offer dual sourcing strategies.</span></p> <p><span lang="EN-US"></span></p> <p><span lang="EN-US">Our power stack manufacturing footprint includes:</span></p> <h3><span lang="EN-US">“Stack Lab”: Prototyping and small series </span></h3> <ul> <li><span lang="fr"></span><span lang="fr">Located in Rochester, NY – USA</span></li> </ul> <h3><span lang="EN-US">Pilot Line: Volume ramp-up and mid-size series</span></h3> <ul> <li><span lang="fr"></span><span lang="fr">Located in Rochester, NY – USA</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Equipped with an automatic test bench and customer specific power loads</span></li> </ul> <h3><span lang="fr">Series Line(s): Volume manufacturing</span></h3> <ul> <li><span lang="fr"></span><span lang="fr">Customer specific</span></li> <li><span lang="EN-US"></span><span lang="EN-US">Local-to-local approach: operating in North or South America, Europe, or India according to the final customer supply-chain strategy.</span></li> </ul> </div> </div> </li> <li> <div class="paragraph paragraph--type--text paragraph--view-mode--default"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Power Stack Evaluation Kits included in Power stack design & optimization</h2> </div> <div class="clearfix text-formatted field field--name-field-text field--type-text-long field--label-hidden field__item"><p><span lang="EN-US">Power stack design optimization includes power stack evaluation kits. Mersen SiC Power Stack Evaluation Kits help inverter designers save time and confusion in selecting individual components and can greatly benefit from a solution that is optimally pre-designed for their specific application. </span></p> </div> </div> </li> <li> <div class="paragraph paragraph--type--documents paragraph--view-mode--default -grey -start"> <div class="paragraph__header"> <h2 class="paragraph__header__title">Resources - Power Stack Evaluation kits</h2> </div> <ul class='paragraph__document'> <li class="paragraph__document__item"><article class="media media--type-document media--view-mode-paragraph-documents document"> <div class="document__header"> <p class="document__header__tag">Brochures and Flyers</p> <p class="document__header__date">10/08/2024</p> </div> <div class="document__item"> <div class="document__item__content"> <a target="_blank" class="document__item__name" href=/sites/default/files/files_imported_ep/FL-1.7kV-SiC-Power-Stack-Evaluation-Kit-Mersen.pdf> 500 kVA - 1.7 kV SiC Power Stack Evaluation Kit </a> <p class="document__item__extension"> pdf - 1.25 MB </p> </div> </div> </article> </li> <li class="paragraph__document__item"><article class="media media--type-document media--view-mode-paragraph-documents document"> <div class="document__header"> <p class="document__header__tag">Product data sheets</p> <p class="document__header__date">10/08/2024</p> </div> <div class="document__item"> <div class="document__item__content"> <a target="_blank" class="document__item__name" href=/sites/default/files/files_imported_ep/FL-SiC-Power-Stack-Evaluation-Kit-Mersen.pdf> 150 kVA – 1.2 kV SiC Power Stack Evaluation Kit </a> <p class="document__item__extension"> pdf - 1.54 MB </p> </div> </div> </article> </li> </ul> </div> </li> </ul> <div class="related-products paragraph -start"> <div class="paragraph__header"> <p class="paragraph__header__suptitle">Products</p> <h2 class="paragraph__header__title">Related Products</h2> </div> <div 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